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STEWART-AMOS Starfire S-5t Safety, Operation & Maintenance Manual

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Sweeper Co.
Starfire S-5t Sweeper Body
Safety, Operations and Maintenance
Manual
Sweeper Co.
SN 5005 & UP
1
Last Update July 2013

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Summary of Contents for STEWART-AMOS Starfire S-5t

  • Page 1 Sweeper Co. Starfire S-5t Sweeper Body Safety, Operations and Maintenance Manual Sweeper Co. SN 5005 & UP Last Update July 2013...
  • Page 2 Sweeper Co. Last Update July 2013...

  • Page 3: Table Of Contents

    Sweeper Co. Table of Contents Safety Safety Is A Shared Responsibility Recognize Safety Information Equipment Lockout Hopper Port Restrictors General Safety Precautions Before Operating Machine When Operation Machine When Servicing Machine Safety Features Follow Safety Instructions Prevent Bypass Starting Handle Fuel Safely-Avoid Fires Prepare For Emergencies Never Use Starting Fluid Wear Protective Clothing...
  • Page 4 Sweeper Co. General Specifications Serial Number Location Figure 1: Serial Number Plate Mounted Specifications Auxiliary Engine/Sweeper Instrumentation Engine (Auxiliary) Dirt Hopper Elevator Main Broom Gutter Broom Lighting System Hydraulic System Water System Controls Engine Controls Figure 2: Engine Control Box Sweeper Control Sweeper Controls LH Gutter Broom tilt Up/Down...
  • Page 5 Sweeper Co. Operation Auxiliary Engine Water Fill Up Figure 4: Water Tank Sweeping Dumping Break-In Period Engine Break-In Sweeper Break-In Winterizing Your S-5t Service Fuel, Lubricants, and Coolants Diesel Fuel Diesel Engine Oil Coolant Hydraulic Oil Grease Lubrication and Maintenance Daily Figure 5: Service Locations On Auxiliary Engine Every 50 Hours...
  • Page 6 Sweeper Co. Repair and Maintenance Gutter Broom Segment Replacement Main Broom Strip Replacement Figure 10: Main Broom Assembly Figure 11: Main Broom Arm Assembly Main Broom Bearing Replacement Carbide Drag Shoe Replacement Figure 12: Carbide Drag Shoe Elevator Chain Replacement Figure 13: Elevator Bottom Liner Replacement Top Liner Replacement...
  • Page 7 Sweeper Co. DEALER FORMS The following forms must be completed and signed by the DEALERS REPRESENTATIVE. Then remove from manual and returned to the following address: Sweeper Co. 2700 Paxton St. P.O. Box 2043 Harrisburg, PA 17105 Failure to return the completed and signed Pre Delivery Inspection and In Service Date Registration forms to the above address may void all warranties.
  • Page 8 Sweeper Co. Pre Delivery Inspection Checklist To be filled out by the dealer prior to delivery to the end user. Return this document to Stewart-Amos Sweeper Co. within 30 days of delivery to end user. Dealer: End User: Date: Serial #:...
  • Page 9 Sweeper Co. Hoses and Fittings Tank to Pump (Suction) Pump to RH Stack Valve RH Stack Valve Valve Stack Return Lines Pump to LH Stack Valve LH Stack Valve Hopper Lift Cyl. Hydraulic Cooler to Manifold RH Gutter Broom Lift Cyl. RH Gutter Broom Motor RH Retract Cyl.
  • Page 10 Sweeper Co. Adjustments RH Stack Valve Hydraulic Pressure (passengers side) 2850 psi @ 2000 rpm LH Stack Valve Hydraulic Pressure (drivers side) 2350 psi @ 2000 rpm LH Stack Valve Stall Switch 2300 psi @ 2000 rpm Aux. Eng. High Ideal (2850 rpm) Aux.
  • Page 11 Sweeper Co. Sweeper Controls Hopper Up/Down Dump/Ret. MB/ELEV Up/Down MB/ELEV Sweep for/Rev RH GB Tilt In/Out RH GB Independent Up LH GB Tilt In/Out LH GB Independent Up Water Sweeping Only Water Continuous Camera Curb Side Camera Rear Camera Reverse Monitor Brooms Pickup in Reverse Elevator Stall Switch...
  • Page 12 Sweeper Co. IN SERVICE DATE REGISTRATION FORM To be filled out by the dealer prior to delivery to the end user. Return this document to Stewart-Amos Sweeper Co. within 30 days of delivery to end user. Sweeper Body Serial Number: __________________________________________...
  • Page 13 Sweeper Co. Last Update July 2013...

  • Page 14: Safety

    Sweeper Co. Safety Last Update July 2013...

  • Page 15: Safety Is A Shared Responsibility

    Sweeper Co. Safety is always of prime importance when operating any type of machine or vehicle in the vicinity of people. All persons working with this unit are to be knowledgeable of the safety practices and features detailed in this section. Safety Is a Shared Responsibility Safety is everyone’s responsibility.

  • Page 16: Equipment Lockout

    Sweeper Co. Equipment Lockout It is strongly recommended that a commonly known Equipment Lockout procedure be enforced at your work environment. This is a series of precautions designed to protect any personnel that is inspecting, cleaning, or repairing the equipment. The Lockout Procedure should include the following.

  • Page 17: General Safety Precautions

    Sweeper Co. General Safety Precautions Before Operating Machine 1. Read the operators manual and the engine manual to familiarize yourself with safe operating practices before operating the machine. 2. Read the chassis operator’s manual thoroughly to familiarize yourself with safe operating practices before operating machine.

  • Page 18: Safety Features

    Sweeper Co. Safety Features This machine is equipped with many safety features. To operate this equipment safely, it is imperative to be aware of these functions. Please read all of the features listed, as the order they are presented does not reflect the degree of importance. Some safety features listed are options and MAY or MAY NOT be on your unit.

  • Page 19: Follow Safety Instructions

    Sweeper Co. FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment Components and repair parts include the current safety signs.

  • Page 20: Prepare For Emergencies

    Sweeper Co. PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. NEVER USE STARTING FLUID Starting fluid is highly flammable and can cause serious damage to engines.

  • Page 21: Dispose Of Waste Properly

    Sweeper Co. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your dealer for MSDS on chemical products used with this equipment.) DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the...

  • Page 22: Work In Ventilated Area

    Sweeper Co. Securely support any machine elements that must be raised for service work. Keep all pats in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

  • Page 23: Avoid Heating Near Pressurized Fluid Lines

    Sweeper Co. AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.

  • Page 24: Avoid Harmful Asbestos Dust

    Sweeper Co. AVOID HARMFUL ASBESTOS DUST Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets.

  • Page 25: Diesel Fuel Storage

    Sweeper Co. DIESEL FUEL STORAGE Proper fuel storage is critically important. Use clean storage and transfer tanks. Periodically drain water and sediment from bottom of tank. Store fuel in a convenient place away from buildings. IMPORTANT: DO NOT store diesel fuel in galvanized containers. Diesel fuel stored in galvanized containers reacts with zinc coating on container to form zinc flakes.

  • Page 26: Warranty

    Sweeper Co. WARRANTY...

  • Page 27: Warranty Certificate

    Stewart-Amos Sweeper Co. reserves the right to make changes in design or to make additions to or improvements on its products previously manufactured. Stewart-Amos Sweeper Co. – WARRANTY POLICY Stewart-Amos Sweeper Co.
  • Page 28 Sweeper Co. 5. All warranty repairs reimbursable must be performed by an authorized dealer using Stewart-Amos Sweeper Co. approved replacement parts. Failure to repair properly voids future warranty.

  • Page 29: Items Not Covered By Warranty

    4. Including but not limited to normal wear parts such as brooms, drag shoes, rubber deflectors, filters, oil, fuel, chains, belts, brakes or other wear parts. 5. Items that, in the opinion of Stewart-Amos Sweeper Co. have been subject to misuse, abuse, negligence, accident or improper maintenance.
  • Page 30 3. All parts returned must be shipped, freight prepaid. Stewart-Amos Sweeper Co. will allow 60 days from notification for all parts to be returned. After this date, the claim will be denied. 4. If you require an RGA # and one was not issued, please contact Stewart-Amos Sweeper Co. warranty department.
  • Page 31 Sweeper Co.

  • Page 32: General Specifications

    Sweeper Co. General Specifications...

  • Page 33: Serial Number Location

    Sweeper Co. Serial Number Location The Serial Number Identification Plate is easily found inside the cab on the driver’s side rear door jam. See Figure 1: below. The Serial Number must be quoted whenever ordering parts, requiring technical support, or warranty.

  • Page 34: Engine (Auxiliary)

    Sweeper Co. Engine (auxiliary)* Manufacturer: Kubota Model: V2403-M-T-E Displacement: 121.94 in Rated HP: 59 hp @ 2800 rpm Alternator: 40 AMP Configuration: Inline – 4 cylinder Dirt Hopper Volumetric Capacity: 5.0 cu. Yards Type of dump: Right side dump Maximum dump height: 12 ft.

  • Page 35: Lighting System

    Sweeper Co. Lighting System 2 – Halogen headlights, rectangular 2 – Stop/signal/tail lights on rear 2 – Turn signal lights on front Cab marker lamps and rear clearance lamps Warning beacon and Emergency flasher lamps Back-up lamps, automatic with audible alarm License plate lamp 2 –...

  • Page 36: Controls

    Sweeper Co. Controls...

  • Page 37: Engine Controls

    Sweeper Co. Refer to this section to quickly find out what each control does on the control panel. Do not use these controls however, until you have thoroughly read and understood the OPERATION Section. The OPERATION Section outlines how each control is to be used for safe operation. (Refer to Figure 2: Engine Control Box) The Control Box is generally located on a pedestal inside the cab.
  • Page 38 Sweeper Co. Figure 2: Engine Control Box...

  • Page 39: Sweeper Control

    Sweeper Co. Sweeper Controls Refer to Figure 3: Sweeper Control Box 1. LH GUTTER BROOM TILT UP / DOWN – This function is used to clean out deep gutters or depressions in the sweeping surface. When the switch is pressed to the LH GUTTER BROOM TILT DOWN position, the gutter broom will pivot down on the inside of the brush plate.

  • Page 40: Hopper Up/Down

    Sweeper Co. sweep large objects out of the sweeping path that may be to large to sweep. This switch will not function unless the light in the center of the switch is on. 7. HOPPER UP / DOWN – This switch controls the hopper up and down function. The park brake must be applied for this function to work.
  • Page 41 Sweeper Co. 12. ELECTRIC THROTTLE – Push switch up to increase auxiliary engine rpm and down to reduce rpm.
  • Page 42 Sweeper Co. Figure 3: Sweeper Control Box to SN 5002 and up...
  • Page 43 Sweeper Co.

  • Page 44: Operation

    Sweeper Co. Operation...

  • Page 45: Auxiliary Engine

    Sweeper Co. Auxiliary Engine IMPORTANT: Before starting the auxiliary engine, check the SERVICE section in this manual and perform scheduled maintenance for the required service period. 1. Read the auxiliary engine instruction manual before operating engine. 2. Check the auxiliary engine fuel, oil, coolant, and hydraulic oil levels. 3.

  • Page 46: Water Fill Up

    Sweeper Co. Water Fill Up (Refer to Figure 4: Water Tank) 1. The water tank can be filled with a hydrant hose at the main fill location (B). IMPORTANT: The water tank is equipped with a 3” air gap to help prevent damage to the water tank when filling from a hydrant as well as siphoning back to hydrant.

  • Page 47: Sweeping

    Sweeper Co. Sweeping 1. With the engine idling, ensure the hopper is fully lowered by depressing the HOPPER UP/DOWN switch to the “DOWN” position. 2. Run the auxiliary engine up to 2300 – 2400 rpm. This is the rpm range for normal street sweepings.

  • Page 48: Dumping

    Sweeper Co. Dumping IMPORTANT: When the hopper is full, it must be dumped before sweeping can continue. 1. Push the SWEEP switch to the centre position to stop all rotation of the gutter brooms and main broom. Then lift the brooms and elevator by depressing the BROOMS UP/DOWN switch to the “UP”...
  • Page 49 Sweeper Co.

  • Page 50: Break-In Period

    Sweeper Co. Break-In Period Engine Break-In For engine break-in please refer to the auxiliary engine Operator’s Manual. Sweeper Break-In After the first 8 hours of operation. 1. Check and tighten: a. Suspension bolts b. Main broom coupler c. Broom bolts d.

  • Page 51: Winterizing Your S-5T

    Sweeper Co. Winterizing Your S–5t Sweeper 1. Remove dust suppression water filter, allow as much water as possible to drain from the system and replace water canister without filter. 2. Remove water line coming from the tank at the filter. 3.

  • Page 52: Service

    Sweeper Co. Service Fuel, Lubricants, and Coolants Diesel Fuel (Refer to the original engine manufacturer's recommendations). Use ASTM No. 2-D grade fuel when outside air temperature is above 50 C (40º F). Use ASTM No. 1-D grade diesel fuel when outside air temperature is below 5º C (40º F). IMPORTANT: Do NOT use fuel that is contaminated by water and dirt! WARNING: Be careful when handling fuel! Never fill the tank when the engine is hot or running! Do not smoke while filling the fuel tank!

  • Page 53: Grease

    Sweeper Co. CAUTION: The entire hydraulic oil system must be of the same viscosity grade. Grease The recommended grease for this sweeper is Whitmore Novagard EP 2 multipurpose grease or equivalent. Lubrication and Maintenance IMPORTANT: Maintenance includes inspection and replacement of worn parts as required. WARNING: Before servicing the sweeper follow a proper Equipment Lockout procedure as described in the Safety section.

  • Page 54: Every 50 Hours

    Sweeper Co. 1. Air Filter 5. Engine Oil Dipstick 2. Fuel Filter 6. Engine Oil Fill Cap 3. Fuel Primer Pump 7. Coolant Fill Cap 4. Engine Oil Filter 8. Engine Oil Fill Cap Figure 5: Service Locations on Auxiliary Engine Every 40 Hours 1.

  • Page 55: Every 500 Hours

    Sweeper Co. Every 500 Hours 1. Replace the hydraulic oil filter. 2. Replace the hydraulic oil breather filter. NOTE: It is advised to use only factory replacement oil filters. All replacement filters must meet or exceed 10 micron absolute rating. Failure to meet or exceed these specifications will void the warranty.

  • Page 56: Adjustments

    Sweeper Co. Adjustments Gutter Broom Angle Adjustments (Refer to Figure 6: Gutter Broom Assembly) also (Refer to Figure 7: Gutter Broom Pattern) The proper tilt angle must be maintained for effective sweeping. If the broom is set too flat, it will tend to throw debris back to the curb.

  • Page 57: Gutter Broom Pressure

    Sweeper Co. Gutter Broom Pressure Proper broom pressure is very important. Low broom pressure will cause poor sweeping. High broom pressure will cause excessive broom wear. IMPORTANT: Be sure gutter broom angle is correct before setting gutter broom pressure. Correct Gutter Broom Pressure 1.

  • Page 58: Gutter Broom Impact Protection Spring

    Sweeper Co. Gutter Broom Impact Protection Spring (Refer to Figure 6: Gutter Broom Assembly) also (Refer to Figure 7: Gutter Broom Pattern) Each gutter broom is equipped with an impact protection spring (A) to protect it from side impact damage. There is no adjustment for this spring. NOTE: The wider the sweeping path the greater the possibility of damaging the broom linkages from impacts.
  • Page 59 Sweeper Co. Figure 6: Gutter Broom Assembly...
  • Page 60 Sweeper Co. Figure 7: Correct Broom Pattern...

  • Page 61: Main Broom Pressure

    Sweeper Co. Main Broom Pressure (Refer to Figure 8: Main Broom Assembly) The main broom pressure is controlled by the tension on the suspension spring (F) while the shock absorber (E) applies down pressure. To adjust the down pressure: 1. Loosen the lock nut on turnbuckle (D). 2.

  • Page 62: Elevator Chain Adjustment

    Sweeper Co. Elevator Chain Adjustment Upper Drive Shaft (Refer to Figure 13: Elevator) 1. Loosen bolts (C). 2. Loosen lock nut (E). 3. Tighten adjustment bolt (D). NOTE: Bottom shaft and bearings (P) should never require adjusting. This shaft is preset at the factory.
  • Page 63 Sweeper Co. Refer to Figure 9: Elevator Chain Adjustment...

  • Page 64: Repair And Maintenance

    Sweeper Co. REPAIR MAINTENANCE...
  • Page 65 Sweeper Co. Gutter Broom Segment Replacement (Refer to Figure 6: Gutter Broom Assembly) 1. Fully raise brooms. 2. Remove bolts (F) that hold broom segments (G) in place. 3. Bolt new broom segments in place. 4. Repeat this procedure for all segments. 5.

  • Page 66: Gutter Broom Segment Replacement

    Sweeper Co. Main Broom Bearing Replacement (Refer to Figure 11: Main Broom Arm Assembly) 1. Lower the main broom fully to the shop floor. 2. If the bearing has an Eccentric Locking Collar, loosen the set screws (C) and tap the collar in the reverse direction of the shaft rotation, using a punch and hammer to unlock the Collar and bearing assembly (B) from the shaft (F).

  • Page 67: Carbide Drag Shoe Replacement

    Sweeper Co. Carbide Drag Shoe Replacement (Refer to Figure 12: Carbide Drag Shoe) 1. Raise the main broom. 2. Remove bolts (B) and worn drag shoe (C). 3. Install new carbide drag shoe and bolts (B). Figure 12: Carbide Drag Shoe Elevator Chain, Sprocket/Shaft Replacement (Refer to Figure 13: Elevator) 1.
  • Page 68 Sweeper Co. 4. Loosen lock nut (E). 5. By adjusting bolt (D), move the top shaft slide (A) down closer to the middle of elevator housing until bearing bolts are at the bottom of the travel. 6. Loosen the bolts on bearing (H). 7.
  • Page 69 Sweeper Co. Figure 13: Elevator...

  • Page 70: Bottom Liner Replacement

    Sweeper Co. Bottom Liner Replacement 1. Drive machine onto blocks ensuring machine is secure before going under machine. 2. Remove bolts that hold liner in place. 3. Remove liner. 4. Remove bottom rubber and install on new liner. 5. Reinstall liner. Top Liner Replacement 1.

  • Page 71: Gutter Broom Hydraulic Motor Replacement

    Sweeper Co. Gutter Broom Hydraulic Motor Replacement 1. Lower gutter broom to floor. 2. Remove one segment from the gutter broom plate. 3. From underneath remove center mount retaining bolt. 4. Remove bolts from taper lock bushing. 5. Put bolts that are removed from the bushing into the threaded holes in bushing. 6.

  • Page 72: Hydraulic Pressure Adjustment

    Sweeper Co. Hydraulic Pressure Adjustment (for RH VALVE STACK (Cab Side)) (set pressure to 2,850 psi @ 2 000 rpm) 1. Install a 0-5000 psi pressure gauge in test port A on top of valve. 2. Loosen the lock nut on the relief valve. 3.
  • Page 73 Sweeper Co. (for LH VALVE STACK (Hopper Side)) (set pressure to 2,350 psi @ 2 000 rpm) 1. Install a 0-5000 psi pressure gauge in test port A on top of valve. 2. Loosen lock nut on the relief valve. 3.

  • Page 74: Stall Switch Adjustment

    Sweeper Co. Stall Switch Adjustment 1. Remove retaining screw from DIN connector. 2. Push hopper dump switch on control panel and dump hopper until cylinders are bottomed. 3. With a small Allan wrench turn inner adjuster out until stall alarm in cab begins to activate.
  • Page 75 Sweeper Co. Electrical Activation Sequences at Valve Connectors...

  • Page 76: Lubrication And Maintenance Check List

    Sweeper Co. Lubrication Maintenance Check List...
  • Page 77 Sweeper Co. EVERY 10 HOURS STARFIRE SWEEPER DAILY MAINTENANCE CHECKLIST Perform this routine BEFORE every shift or after 10 hours of operation (whichever is sooner) Sweeper S/N: Date: Hours: Miles: This CHECKLIST PERFORMED BY: Done: The OPERATOR has READ and THOROUGHLY UNDERSTANDS the "Safety, Operations and Maintenance Manual"...
  • Page 78 Inspect for any damage and any loose items such as wires,  fittings, pins, nuts and bolts. Correct problem and/or NOTE below.     NOTES and REMARKS:        Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
  • Page 79 Inspect for any damage and any loose items such as wires,  fittings, pins, nuts and bolts. Correct problem and/or NOTE below.     NOTES and REMARKS:       Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
  • Page 80 Inspect for any damage and any loose items such as wires,  fittings, pins, nuts and bolts. Correct problem and/or NOTE below.     NOTES and REMARKS:       Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
  • Page 81 Inspect for any damage and any loose items such as  wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below.     NOTES and REMARKS:       Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
  • Page 82 Sweeper Co.
  • Page 124 Sweeper Co.
  • Page 131 LH GB H GUTTER RETRACT IN BROOM UP LH GUTTER LH GB H GUTTER BROOM BROOM ELEVATOR STALL WARNING...
  • Page 133 H SWEEP H GB RETRACT H GB H GB H GB EXTEND RH SWEEP H SWEEP...
  • Page 138 PT # 43201 8/UNIT...
  • Page 139 PT # 43205 4/UNIT PT # 43207 4/UNIT...
  • Page 140 PT # 43209 2/UNIT PT # 43211 4/UNIT...
  • Page 141 PT # 43213 1/UNIT PT # 43215 4/UNIT...
  • Page 142 PT # 43217 2/UNIT PT # 43219 1/UNIT...
  • Page 143 PT # 43221 1/UNIT PT # 43223 4/UNIT PT # 43225 1/UNIT...
  • Page 144 PT # 43227 2/UNIT PT # 43229 7/UNIT...
  • Page 145 PT # 43231 2/UNIT PT # 43233 2/UNIT PT # 43235 1/UNIT PT # 43237 1/UNIT...
  • Page 146 PT # 43239 1/UNIT PT # 43243 3/UNIT PT # 43258 1/UNIT...
  • Page 147 PT # 43259 2/UNIT PT # 43256 1/UNIT...
  • Page 148 INDEX BY PAGE # PART # DESCRIPTION QTY PG NO. 32001 MAIN FRAME WELDMENT 43129 CENTERING BUSHING 1502 1535 BOLT 1507 3206 MUD FLAP 1537 BOLT 62012 SKIRT 1540 BOLT 32012 REAR SHIELD 62011 REAR SKIRT BACKING 1822 WASHER 42077 BEARING INSPECTION COVER 1670 WASHER...
  • Page 149 42147 CENTER DRAG RUBBER 31502 DOOR 31501 FRONT CANOPY 1025 STROBE 1520 WASHER 1501 1031 HINGE 1555 BOLT 1005 DOOR LATCH 1543 BOLT 1529 WASHER 1508 1503 1522 WASHER 1750 INSERT 42107 LIMB GUARD (NOT SHOWN) 31628 RIGHT REAR DOOR 31627 LEFT REAR DOOR 41503...
  • Page 150 31606 BACKING 31604 SHIELD SPACER 31621 REAR TOP PANEL 1151 CAMERA/MONITOR 11535 CAMERA CABLE 32901 HOPPER 1185 BUSHING 1033 WINDOW RUBBER 42913 WINDOW 1031 HINGE 1579 BOLT 1005 DOOR LATCH 1501 62907 ACCESS DOOR 1520 WASHER 62905 HOPPER DOOR 42905 DOOR LINK 32904 1583...
  • Page 151 32814 UPPER ANCHOR SECTION LEG #4 32816 LOWER ANCHOR SECTION LEG #2 32817 LOWER ANCHOR SECTION LEG #3 32818 LOWER ANCHOR SECTION LEG #4 61201 GB MOUNT (LEFT HAND) 61301 GB MOUNT (RIGHT HAND) 61213 1020 BUSHING 61203 GB PIVOT (LEFT) 61303 GB PIVOT (RIGHT) 1506...
  • Page 152 1506 61307 PLATE 3229 GB BRUSH SET OF 5 SEG. 1078 LINEAR ACTUATOR (OPTION) 3243 HYDRAULIC MOTOR 1683 1670 WASHER 1505 1549 41209 DRIVE HUB 1546 BOLT 1540 BOLT 1525 WASHER 1976 MAIN BROOM MANDREL 41413 MAIN BROOM ROCK SHAFT 1604 COTTER PIN 31402...
  • Page 153 31403 LH DRAG BELL CRANKI 41437 DRAG SHOE LIFT CHAIN 3212 LONG MANDREL SHAFT 3213-3 SHORT MANDREL SHAFT 1266 MANDREL END PLATE 62813 RETAINER WASHERS 41427 MB LIFT CHAIN 1822 WASHER 1670 WASHER 1537 BOLT 1521 WASHER 1501 1970 CARBIDE DRAG SHOE 1502 51405 DRAG SHOE MOUNT (RIGHT)
  • Page 154 1993 HOPPER TILT/DOOR CYLINDER VALVE 1993 MAIN BROOM/ELEVATOR MOTOR VALVE 1291 DUMP VALVE 2000 RELIEF VALVE 1994 P.O. CHECK VALVE 2010 DOUBLE P.O. CHECK VALVE 1839 1/16" RESTRICTOR 1037 ELEVATOR STALL SWITCH 1453 HOSE-MB MOTOR TO ELEVATOR MOTOR 1466 HOSE-FRONT OF PUMP TO LH VALVE 1456 HOSE-MB ROD TO "T"...
  • Page 155 3238 GB CYLINDER 1451 HOSE - RH GB MOTOR TO VALVE 2031 DIRECTIONAL RESTRICTOR 32301 HYDRAULIC TANK 1177 HYDRAULIC TANK BREATHER 32001 MAIN FRAME 1062 SITE GAUGE 1178 FILL CAP 1988 FILTER BASE 1987 HYDRAULIC FILTER 2063 O RING 32303 VALVE MOUNT PLATE 1179 MAGNETIC DRAIN PLUG...
  • Page 156 3243 HYDRAULIC MOTOR 1556 BOLT 43134 CHAIN GUARD 43107 SEPARATOR 1503 43135 COVER 1506 1030 BEARING 43125 SLIDE 1540 BOLT 43127 ADJUSTMENT ANGLE 43123 GUIDE 1671 WASHER 1539 BOLT 43115 SPACER 1147 BOLT 33103 TOP LINER 1711 BOLT 43121 CANOPY 43131 CANOPY EXTENSION 1530...
  • Page 157 1527 WASHER 1546 BOLT 41441 33104 LIFT ARM 1505 63104 PIVOT SHAFT MOUNT 1140 FITTING 6635 HOSE 1139 GREASE FITTING 1141 BULKHEAD FITTING 1142 6636 HOSE 42201 SPRAY BAR 1158 HOSE BARB FITTING 1204 BALL VALVE 1185 PLUG 1203 HOSE CLAMP 1162 ADAPTER 1163...
  • Page 158 62507 AUXILIARY BOX MOUNTING PLATE 62512 HARNESS (NOT SHOWN) 62511 SWITCH BOX HARNESS 62506 SWEEPER CONTROL BOX 1101 SHOCK MOUNT 62505 62506 PANEL 42531 PANEL DECAL 1127 STALL ALARM 1128 STALL LIGHT 1686 SWITCH (M-O-M) 1684 SWITCH (S-O-S) 1685 SWITCH (S-O-M) 1689 HOLE PLUG 1691...
  • Page 159 1025 STROBE 1026 WORK LIGHT 1026 WORK LIGHT 1027 LICENSE PLATE LIGHT 1028 CLEARANCE LIGHT 1029 FENDER SKIRT 1030 BEARING 1030 BEARING 1031 HINGE 1031 HINGE 1031 HINGE 1033 WINDOW RUBBER 1037 ELEVATOR STALL SWITCH 1039 RUBBER SPROCKET 1042 QUICK LINK 1043 CYLINDER 1043...
  • Page 160 1142 1147 BOLT 1149 SHAFT KEY 1151 CAMERA/MONITOR 1152 CAMERA 1154 EXHAUST CLAMP 1155 HOSE CLAMP 1156 EXHAUST PIPE 1158 HOSE BARB FITTING 1159 BALL VALVE 1160 NIPPLE 1162 ADAPTER 1163 HOSE BARB TEE ADAPTER 1164 NOZZLE 1166 HOSE 1167 HOSE BARB FITTING 1168 U BOLT...
  • Page 161 1390 ENGINE OUTER AIR FILTER 1391 ENGINE INNER AIR FILTER 1428 HOSE - RETRACT CYLINDER 1440 HOSE-HOPPER TILT VALVE TO CROSS 1440 HOSE-HOPPER TILT VALVE TO CROSS 1441 HOSE-HOPPER TILT ROD TO CROSS 1442 HOSE-HOPPER TILT HEAD TO CROSS 1443 HOSE-HOOPER DOOR CYLINDER 1445 HOSE - RH GB CYLINDER TO VALVE...
  • Page 162 1505 1505 1505 1505 1505 1505 1506 1506 1506 1507 1507 1508 1508 1508 1520 WASHER 1520 WASHER 1520 WASHER 1520 WASHER 1520 WASHER 1520 WASHER 1521 WASHER 1522 WASHER 1524 WASHER 1525 WASHER 1526 WASHER 1527 WASHER 1529 WASHER 1530 BOLT 1530...
  • Page 163 1545 BOLT 1546 BOLT 1546 BOLT 1546 BOLT 1546 BOLT 1546 BOLT 1546 BOLT 1549 1549 BOLT 1549 BOLT 1555 BOLT 1556 BOLT 1556 BOLT 1558 BOLT 1559 BOLT 1560 BOLT 1560 BOLT 1560 BOLT 1561 BOLT 1562 BOLT 1574 BOLT 1575 BOLT...
  • Page 164 1685 SWITCH (S-O-M) 1686 SWITCH (M-O-M) 1689 HOLE PLUG 1691 COURTESY LIGHT 1711 BOLT 1713 BOLT 1750 INSERT 1750 INSERT 1766 BATTERY BOX C/W COVER 1767 BATTERY 12 V 1781 BOLT 1782 BOLT 1782 BOLT 1822 WASHER 1822 WASHER 1822 WASHER 1822 WASHER...
  • Page 165 2028 WATER TANK 2031 DIRECTIONAL RESTRICTOR 2041 FUSE HOLDER 8 POSITION 2042 FUSE 15 amp F1 - 5/7/8 2043 CIRCUIT BREAKER 2061 OIL LEVEL SWITCH OPTION 2063 O RING 2070 SUCTION SCREEN 3201 BODY MOUNT U BOLT 3203 HYDRAULIC PUMP 3203 HYDRAULIC PUMP 3206...
  • Page 166 32205 SADDLE STRAP 32207 WATER ;FILLER 32209 WASHOUT CONNECTION 32301 HYDRAULIC TANK 32301 HYDRAULIC TANK 32302 TANK COVER 32303 VALVE MOUNT PLATE 32801 UPPER SCISSOR, ROLLER SECTION 32806 LOWER SCISSOR, ROLLER SECTION 32811 UPPER ANCHOR SECTION LEG #1 32812 UPPER ANCHOR SECTION LEG #2 32813 UPPER ANCHOR SECTION LEG #3 32814...
  • Page 167 41437 DRAG SHOE LIFT CHAIN 41441 41503 DOOR 41710 HOLD DOWN 41726 SQUEEGEE RUBBER 41728 SQUEEGEE ANGLE 41738 SHAFT SPACER 41740 LOCK PLATE 41744 END STRAP 41771 REST TUBE 41772 BOTTOM RUBBER 41776 RUBBER SEAL 42067 DIRT DEFLECTOR RUBBER 42077 BEARING INSPECTION COVER 42085 SAFETY PROP...
  • Page 168 43129 CENTERING BUSHING 43131 CANOPY EXTENSION 43134 CHAIN GUARD 43135 COVER 51404 DRAG SHOE MOUNT (LEFT) 51405 DRAG SHOE MOUNT (RIGHT) 52119 LH FRONT/SIDE SHIELD 52205 WATER TANK ADAPTOR 61201 GB MOUNT (LEFT HAND) 61203 GB PIVOT (LEFT) 61205 LINKAGE MOUNT (LEFT) 61213 61235 RETRACT PLATE (LEFT)
  • Page 169 63105 SWIVEL SHAFT 64503 LH DRAG BRUSH HOLDER 64504 RH DRAG BRUSH HOLDER 64505 SUPPORT 64506 BRUSH ATTACHMENT 64507 RETAINER 80120 VALVE ASSEMBLY 80129 MAIN BROOM COUPLER 80133 ELEVATOR DRIVE SYSTEM 80134 VALVE ASSEMBLY 80207 AUX CONTROL BOX 1087-3 PROXIMITY SWITCH 3213-3 SHORT MANDREL SHAFT 7 LINKS 3/8"...

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