Sweeper Co. Table of Contents Safety Safety Is A Shared Responsibility Recognize Safety Information Equipment Lockout Hopper Port Restrictors General Safety Precautions Before Operating Machine When Operation Machine When Servicing Machine Safety Features Follow Safety Instructions Prevent Bypass Starting Handle Fuel Safely-Avoid Fires Prepare For Emergencies Never Use Starting Fluid Wear Protective Clothing...
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Sweeper Co. General Specifications Serial Number Location Figure 1: Serial Number Plate Mounted Specifications Dirt Hopper Elevator Main Broom Gutter Broom Lighting System Hydraulic System Water System Controls Sweeper Control Sweeper Controls LH Gutter Broom tilt Up/Down Beacon Lights On RH Gutter Broom Tilt Up/Down Brooms Up/Down GB Lights On/GB/MB Lights On...
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Sweeper Co. Operation Water Fill Up Figure 4: Water Tank Sweeping Dumping Break-In Period Sweeper Break-In Winterizing Your S-5s Service Fuel, Lubricants, and Coolants Diesel Fuel Diesel Engine Oil Coolant Hydraulic Oil Grease Lubrication and Maintenance Daily Figure 5: Service Locations On Auxiliary Engine Every 50 Hours Every 250 Hours Every 500 Hours...
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Sweeper Co. Repair and Maintenance Gutter Broom Segment Replacement Main Broom Strip Replacement Figure 10: Main Broom Assembly Figure 11: Main Broom Arm Assembly Main Broom Bearing Replacement Carbide Drag Shoe Replacement Figure 12: Carbide Drag Shoe Elevator Chain Replacement Figure 13: Elevator Bottom Liner Replacement Top Liner Replacement...
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Sweeper Co. DEALER FORMS The following forms must be completed and signed by the DEALERS REPRESENTATIVE. Then remove from manual and returned to the following address: Sweeper Co. 2700 Paxton St. P.O. Box 2043 Harrisburg, PA 17105 Failure to return the completed and signed Pre Delivery Inspection and In Service Date Registration forms to the above address may void all warranties.
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Sweeper Co. Pre Delivery Inspection Checklist To be filled out by the dealer prior to delivery to the end user. Return this document to Stewart-Amos Sweeper Co. within 30 days of delivery to end user. Dealer: End User: Date: Serial #:...
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Sweeper Co. Hoses and Fittings Tank to Pump (Suction) Pump to RH Stack Valve RH Stack Valve Valve Stack Return Lines Pump to LH Stack Valve LH Stack Valve Hopper Lift Cyl. Hydraulic Cooler to Manifold RH Gutter Broom Lift Cyl. RH Gutter Broom Motor RH Retract Cyl.
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Sweeper Co. Sweeper Controls Hopper Up/Down Dump/Ret. MB/ELEV Up/Down MB/ELEV Sweep For/Rev RH GB Tilt In/Out RH GB Independent Up LH GB Tilt In/Out LH GB Independent Up Water Sweeping Only Water Continuous Camera Curb Side Camera Rear Camera Reverse Monitor Brooms Pickup in Reverse Elevator Stall Switch...
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Sweeper Co. IN SERVICE DATE REGISTRATION FORM To be filled out by the dealer prior to delivery to the end user. Return this document to Stewart-Amos Sweeper Co. within 30 days of delivery to end user. Sweeper Body Serial Number: __________________________________________...
Sweeper Co. Safety is always of prime importance when operating any type of machine or vehicle in the vicinity of people. All persons working with this unit are to be knowledgeable of the safety practices and features detailed in this section. Safety Is A Shared Responsibility Safety is everyone’s responsibility.
Sweeper Co. Equipment Lockout It is strongly recommended that a commonly known Equipment Lockout procedure be enforced at your work environment. This is a series of precautions designed to protect any personnel that is inspecting, cleaning, or repairing the equipment. The Lockout Procedure should include the following.
Sweeper Co. General Safety Precautions Before Operating Machine 1. Read the operators manual to familiarize yourself with safe operating practices before operating the machine. 2. Read the chassis operator’s manual thoroughly to familiarize yourself with safe operating practices before operating machine. 3.
Sweeper Co. Safety Features This machine is equipped with many safety features. To operate this equipment safely, it is imperative to be aware of these functions. Please read all of the features listed, as the order they are presented does not reflect the degree of importance. Some safety features listed are options and MAY or MAY NOT be on your unit.
Sweeper Co. FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs.
Sweeper Co. PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. NEVER USE STARTING FLUID Starting fluid is highly flammable and can cause serious damage to engines.
Sweeper Co. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your dealer for MSDS on chemical products used with this equipment.) DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the...
Sweeper Co. Securely support any machine elements that must be raised for service work. Keep all pats in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.
Sweeper Co. AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
Sweeper Co. AVOID HARMFUL ASBESTOS DUST Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets.
Sweeper Co. DIESEL FUEL STORAGE Proper fuel storage is critically important. Use clean storage and transfer tanks. Periodically drain water and sediment from bottom of tank. Store fuel in a convenient place away from buildings. IMPORTANT: DO NOT store diesel fuel in galvanized containers. Diesel fuel stored in galvanized containers reacts with zinc coating on container to form zinc flakes.
Stewart-Amos Sweeper Co. reserves the right to make changes in design or to make additions to or improvements on its products previously manufactured. Stewart-Amos Sweeper Co. – WARRANTY POLICY Stewart-Amos Sweeper Co.
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Sweeper Co. 5. All warranty repairs reimbursable must be performed by an authorized dealer using Stewart-Amos Sweeper Co. approved replacement parts. Failure to repair properly voids future warranty.
4. Including but not limited to normal wear parts such as brooms, drag shoes, rubber deflectors, filters, oil, fuel, chains, belts, brakes or other wear parts. 5. Items that, in the opinion of Stewart-Amos Sweeper Co. have been subject to misuse, abuse, negligence, accident or improper maintenance.
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3. All parts returned must be shipped, freight prepaid. Stewart-Amos Sweeper Co. will allow 60 days from notification for all parts to be returned. After this date, the claim will be denied. 4. If you require an RGA # and one was not issued, please contact Stewart-Amos Sweeper Co. warranty department.
Sweeper Co. Serial Number Location The Serial Number Identification Plate is easily found inside the cab on the driver’s side rear door jam. See Figure 1: below. The Serial Number must be quoted whenever ordering parts, requiring technical support, or warranty.
Sweeper Co. Refer to this section to quickly find out what each control does on the control panel. Do not use these controls however, until you have thoroughly read and understood the OPERATION Section. The OPERATION Section outlines how each control is to be used for safe operation. The Control Box is generally located on a pedestal inside the cab.
Sweeper Co. without being lowered and will not function unless the light in the center of the switch is on. When the switch is in the “SWEEP FORWARD” position the gutter brooms, if they are activated (see: LH / RH GUTTER BROOM UP / DOWN SWITCHES), will rotate vertically so that the leading edge of the brooms move material to the center of the machine, the rear main broom will rotate horizontally against the direction of travel which throws the material into the elevator.
Sweeper Co. 11. RH GUTTER BROOM UP / DOWN – This switch controls the independent operation of the right hand gutter broom only. When the switch is in the center position the gutter broom will stay up when the rear main broom is lowered. When the switch is in the “RH GUTTER BROOM DOWN”...
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Sweeper Co. Figure 3: Sweeper Control Box to SN 8501 and up...
Sweeper Co. Water Fill Up (Refer to Figure 4: Water Tank) 1. The water tank can be filled with a hydrant hose at the main fill location (B). IMPORTANT: The water tank is equipped with a 3” air gap to help prevent damage to the water tank when filling from a hydrant as well as siphoning back to hydrant.
Sweeper Co. Sweeping 1. With the engine idling, ensure the hopper is fully lowered by depressing the HOPPER UP/DOWN switch to the “DOWN” position. 2. Run the chassis engine up to 900 – 1100 rpm in low range axle position. This is the rpm range for normal street sweepings.
Sweeper Co. Dumping IMPORTANT: When the hopper is full, it must be dumped before sweeping can continue. 1. Push the SWEEP switch to the centre position to stop all rotation of the gutter brooms and main broom. Then lift the brooms and elevator by depressing the BROOMS UP/DOWN switch to the “UP”...
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Sweeper Co. NOTE: The hopper is capable of being dumped at any height and can be raised or lowered while dumping, provided the sweeper is being operated on level ground. 5. Tilt the hopper to dump its contents by pressing the HOPPER DUMP/RETRACT switch to the “DUMP”...
Sweeper Co. Break-In Period Sweeper Break-In After the first 8 hours of operation. 1. Check and tighten: a. Suspension bolts b. Main broom coupler c. Broom bolts d. Elevator bolts e. Set screws f. Wheel nuts For every 25 hours for the first 100 hours. 1.
Sweeper Co. Service Fuel, Lubricants, and Coolants Diesel Fuel (Refer to the original engine manufacturer's recommendations). Use ASTM No. 2-D grade fuel when outside air temperature is above 50 C (40º F). Use ASTM No. 1-D grade diesel fuel when outside air temperature is below 5º C (40º F). IMPORTANT: Do NOT use fuel that is contaminated by water and dirt! WARNING: Be careful when handling fuel! Never fill the tank when the engine is hot or running! Do not smoke while filling the fuel tank!
Sweeper Co. CAUTION: The entire hydraulic oil system must be of the same viscosity grade. Grease The recommended grease for this sweeper is Whitmore Novagard EP 2 multipurpose grease or equivalent. Lubrication and Maintenance IMPORTANT: Maintenance includes inspection and replacement of worn parts as required. WARNING: Before servicing the sweeper follow a proper Equipment Lockout procedure as described in the Safety section.
Sweeper Co. Every 40 Hours 1. Clean the dust control water filter and inspect the sprayer nozzles. 2. Check the radiator for plugging. Ensure radiator is cool before cleaning. Clean with fresh water. 3. Replace the engine oil in the auxiliary engine (initial change only). 4.
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Sweeper Co. IMPORTANT: If Hydraulic Oil is replaced due to contamination, it is imperative to DISMANTLE AND THOROUGHLY CLEAN the hydraulic reservoir, lines and hoses, all other components, and flush the entire hydraulic system before new oil is added! 8. Run the sweeper for several minutes and check for leaks. (Actuate all cylinder circuits and run all motor circuits).
Sweeper Co. Adjustments Gutter Broom Angle Adjustments (Refer to Figure 6: Gutter Broom Assembly) also (Refer to Figure 7: Gutter Broom Pattern) The proper tilt angle must be maintained for effective sweeping. If the broom is set too flat, it will tend to throw debris back to the curb.
Sweeper Co. Gutter Broom Pressure Proper broom pressure is very important. Low broom pressure will cause poor sweeping. High broom pressure will cause excessive broom wear. IMPORTANT: Be sure gutter broom angle is correct before setting gutter broom pressure. Correct Gutter Broom Pressure 1.
Sweeper Co. Gutter Broom Impact Protection Spring (Refer to Figure 6: Gutter Broom Assembly) also (Refer to Figure 7: Gutter Broom Pattern) Each gutter broom is equipped with an impact protection spring (A) to protect it from side impact damage. There is no adjustment for this spring. NOTE: The wider the sweeping path the greater the possibility of damaging the broom linkages from impacts.
Sweeper Co. Main Broom Pressure (Refer to Figure 8: Main Broom Assembly) The main broom pressure is controlled by the tension on the suspension spring (F) while the shock absorber (E) applies down pressure. To adjust the down pressure: 1. Loosen the lock nut on turnbuckle (D). 2.
Sweeper Co. Elevator Chain Adjustment Upper Drive Shaft (Refer to Figure 13: Elevator) 1. Loosen bolts (C). 2. Loosen lock nut (E). 3. Tighten adjustment bolt (D). NOTE: Bottom shaft and bearings (P) should never require adjusting. This shaft is preset at the factory.
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Sweeper Co. Refer to Figure 9: Elevator Chain Adjustment...
Sweeper Co. Gutter Broom Segment Replacement (Refer to Figure 6: Gutter Broom Assembly) 1. Fully raise brooms. 2. Remove bolts (F) that hold broom segments (G) in place. 3. Bolt new broom segments in place. 4. Repeat this procedure for all segments. 5.
Sweeper Co. Main Broom Bearing Replacement (Refer to Figure 11: Main Broom Arm Assembly) 1. Lower the main broom fully to the shop floor. 2. If the bearing has an Eccentric Locking Collar, loosen the set screws (C) and tap the collar in the reverse direction of the shaft rotation, using a punch and hammer to unlock the Collar and bearing assembly (B) from the shaft (F).
Sweeper Co. Carbide Drag Shoe Replacement (Refer to Figure 12: Carbide Drag Shoe) 1. Raise the main broom. 2. Remove bolts (B) and worn drag shoe (C). 3. Install new carbide drag shoe and bolts (B). Figure 12: Carbide Drag Shoe Elevator Chain, Sprocket/Shaft Replacement (Refer to Figure 13: Elevator) 1.
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Sweeper Co. 4. Loosen lock nut (E). 5. By adjusting bolt (D), move the top shaft slide (A) down closer to the middle of elevator housing until bearing bolts are at the bottom of the travel. 6. Loosen the bolts on bearing (H). 7.
Sweeper Co. Bottom Liner Replacement 1. Drive machine onto blocks ensuring machine is secure before going under machine. 2. Remove bolts that hold liner in place. 3. Remove liner. 4. Remove bottom rubber and install on new liner. 5. Reinstall liner. Top Liner Replacement 1.
Sweeper Co. Gutter Broom Hydraulic Motor Replacement 1. Lower gutter broom to floor. 2. Remove one segment from the gutter broom plate. 3. From underneath remove center mount retaining bolt. 4. Remove bolts from taper lock bushing. 5. Put bolts that are removed from the bushing into the threaded holes in bushing. 6.
Sweeper Co. Hydraulic Pressure Adjustment (for RH VALVE STACK (Cab Side) (set pressure to 2,850 psi @ 1000 rpm) 1. Install a 0-5000 psi pressure gauge in test port A on top of valve. 2. Loosen the lock nut on the relief valve. 3.
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Sweeper Co. (for LH VALVE STACK (Driver’s Side) (set pressure to 2,350 psi @ 1000 rpm) 1. Install a 0-5000 psi pressure gauge in test port A on top of valve. 2. Loosen lock nut on the relief valve. 3. Take engine to 1,000 rpm. 4.
Sweeper Co. Stall Switch Adjustment 1. Remove retaining screw from DIN connector. 2. Push hopper dump switch on control panel and dump hopper until cylinders are bottomed. 3. With a small Allan wrench turn inner adjuster out until stall alarm in cab begins to activate.
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Sweeper Co. Electrical Activation Sequences at Valve Connectors...
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Sweeper Co. EVERY 10 HOURS STARFIRE SWEEPER DAILY MAINTENANCE CHECKLIST Perform this routine BEFORE every shift or after 10 hours of operation (whichever is sooner) Sweeper S/N: Date: Hours: Miles: This CHECKLIST PERFORMED BY: Done: The OPERATOR has READ and THOROUGHLY UNDERSTANDS the "Safety, Operations and Maintenance Manual"...
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Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
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Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
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Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
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Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! ...
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1005 DOOR LATCH 31609 REAR DOOR 1520 WASHER 1501 1031 HINGE 1579 BOLT 1503 1822 WASHER 1843 BOLT 1520 WASHER 1501 31601 REAR CANOPY 1750 INSERT 1028 CLEARANCE LIGHT 1131 GROMMET 1152 CAMERA 1002 ID BAR 1136 BACKUP LIGHT 1134 GROMMET 1024 BACKUP ALARM...
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32813 UPPER ANCHOR SECT. LEG #3 32814 UPPER ANCHOR SECT. LEG #4 32816 LOWER ANCHOR SECT. LEG #2 32817 LOWER ANCHOR SECT. LEG #3 32818 LOWER ANCHOR SECT. LEG #4 61201 GB MOUNT (LEFT HAND) 61301 GB MOUNT (RIGHT HAND) 61213 1020 BUSHING...
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41421 MAIN BROOM LIFT STRAP 1822 WASHER 1670 WASHER 1537 BOLT 41417 31405 LIFT BELL CRANK (RIGHT) 1549 BOLT 1671 WASHER 41401 1043 CYLINDER 1681 1986 CYLINDER 1016 MAIN BROOM STRIP SET 1030 BEARING 34501 MAIN BROOM LIFT ARM (LEFT) 1546 BOLT 1046...
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1295 MOTOR SPOOL 2000 RELIEF VALVE 1990 FLOAT VALVE 80120 VALVE ASSEMBLY 1287 MANIFOLD 1993 CYLINDER SPOOL 1291 DUMP VALVE 2000 RELIEF VALVE 1994 P.O. CHECK VALVE 2010 DOUBLE P.O. CHECK VALVE 1839 1/16" RESTRICTOR 1037 ELEVATOR STALL SWITCH 1453 HOSE-MB MOTOR TO ELEVATOR MOTOR 1466 HOSE-FRONT OF PUMP TO LH VALVE...
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42310 HOSE TIE STRAP 2061 OIL LEVEL SWITCH OPTION 1953 PTO WITH CONTROLLER 53101 DRIVE SHAFT 32103 MOUNT FRONT 1952 FRONT SECTION PUMP 2062 COMPENSATOR VALVE 2068 REAR SECTION PUMP 2069 HYDRAULIC PUMP ASSEMBLY 33101 ELEVATOR FRAME 1549 BOLT 43113 TOP SHAFT 1680 1546...
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63104 PIVOT SHAFT MOUNT 1140 FITTING 6635 HOSE 1139 GREASE FITTING 1141 BULKHEAD FITTING 1142 6636 HOSE 42201 SPRAY BAR 1158 HOSE BARB FITTING 1204 BALL VALVE 1185 PLUG 1203 HOSE CLAMP 1162 ADAPTER 1163 HOSE BARB TEE ADAPTER 1164 NOZZLE 1130 WATER TANK ELBOW...
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Index by part # PT # DESCRIPTION QTY PG. NO. 1002 ID BAR 1005 DOOR LATCH 1005 DOOR LATCH 1005 DOOR LATCH 1016 MAIN BROOM STRIP SET 1016 BRUSH STRIP 1018 SUSPENSION SPRING 1019 RETRACT SPRING 1020 BUSHING 1022 TURN BUCKLE 1023 TURN BUCKLE 1024...
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1172 WATER FILTER ELEMENT 1173 CHAIN 1177 HYDRAULIC TANK BREATHER 1178 FILL CAP 1179 MAGNETIC DRAIN PLUG 1185 BUSHING 1185 BUSHING 1185 BUSHING 1185 BUSHING 1185 BUSHING 1185 PLUG 1193 FUSE F amp F6 1194 KNOB 1203 HOSE CLAMP 1204 BALL VALVE 1266 MANDREL END PLATE...
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32904 DOOR LINK 32904 32910 DRAIPER MOUNT 32911 DRAIPER RUBBER 32912 HOPPER STONE SHIELD 33001 HOPPER LIFT FRAME 33101 ELEVATOR FRAME 33103 TOP LINER 33104 LIFT ARM 33109 ELEVATOR CHAIN 34501 LH BROOM ARM 34501 MAIN BROOM LIFT ARM (LEFT) 34502 RH BROOM ARM 34502...
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