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Will Burt QEAM TM-21 Operating Manual

Strap drive masts
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QEAM TM-21, TM-25, TM-30,
S
TRAP
The Will-Burt Company
401 Collins Blvd
Orrville, OH 44667, U.S.A.
D
M
RIVE
ASTS
Phone: +1 330 684 4000
E-Mail:
info@willburt.com
Website:
Authorized Representative:
Will-Burt Germany GmbH & Co. KG
Fischergasse 25
D-91344 Waischenfeld, Germany
AND
O
PERATING
www.willburt.com
TM-34
M
ANUAL
TP-4619601-D, October 2023
© 2023 The Will-Burt Company
Original Instructions

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  • Page 1 QEAM TM-21, TM-25, TM-30, TM-34 TRAP RIVE ASTS PERATING ANUAL The Will-Burt Company Phone: +1 330 684 4000 TP-4619601-D, October 2023 401 Collins Blvd E-Mail: info@willburt.com © 2023 The Will-Burt Company Orrville, OH 44667, U.S.A. Website: www.willburt.com Original Instructions Authorized Representative: Will-Burt Germany GmbH &...
  • Page 3 QEAM S ’ TRAP RIVE PERATOR ANUAL Warranty Will-Burt warrants its mast system to be free from defects in material and workmanship for a period of two (2) years, with such time period running from the date of shipment by Will-Burt. Will-Burt shall not be responsible for any damage resulting to or caused by its products by reason of failure to properly install, maintain or store the product;...
  • Page 4 QEAM S ’ TRAP RIVE PERATOR ANUAL Document History Document Dates Remarks TP-5000901-00 4/3/2013 Initial Release TP-4619601-C 12/2013 TP-4619601-D 10/23/2023 Updated to WB format TP-4619601-D October 2023...

  • Page 5: Table Of Contents

    QEAM S ’ TRAP RIVE PERATOR ANUAL Table of Contents Section 1 Safety Summary .....................vii 1.1 Signal Word Definitions ........................vii 1.2 Safety Instructions ..........................vii 1.3 Symbols ............................. xiv Section 2 Introduction ......................2-1 2.1 Intended Use ............................ 2-1 2.2 Definitions ............................
  • Page 6 QEAM S ’ TRAP RIVE PERATOR ANUAL Figure 2-2 Accessory Bag S/A #2 Contents ....................2-4 Figure 2-3 Accessory Bag S/A #3 Contents ....................2-4 Figure 2-4 Accessory Bag S/A #4 Contents ....................2-5 Figure 2-5 Accessory Bag S/A #5 Contents ....................2-5 Figure 2-6 Accessory Bag S/A #6 Contents ....................
  • Page 7 QEAM S ’ TRAP RIVE PERATOR ANUAL Figure 5-10 Crank Winch Counterclockwise ....................5-4 Figure 5-11 Remove All Guy Lines Except Two on the Base Tube ............5-5 Figure 5-12 Hit Each Guy Stake on Each Edge and Use Hammer to Pry Under the Guy Line Hook Rib 5-5 Figure 5-13 Press Blue Button Then Insert the Pin to Connect Handle ............
  • Page 8 QEAM S ’ TRAP RIVE PERATOR ANUAL TP-4619601-D October 2023...

  • Page 9: Section 1 Safety Summary

    QEAM S ’ TRAP RIVE PERATOR ANUAL Section 1 Safety Summary This section describes safety instructions for the QEAM Strap Drive Mast that personnel must understand and apply throughout all product activities such as transportation, handling, installation, deployment, disassembly, maintenance, storage, disposal and troubleshooting. Read and understand this entire document, and contact The Will-Burt Company with any questions, before performing any procedure outlined in this document.
  • Page 10 QEAM S ’ TRAP RIVE PERATOR ANUAL Mast Tip Over Hazard! Mast tip over could result in death or serious injury. Before operation, be certain mounting structure is capable of resisting forces generated from all loading and environmental conditions, including, but not limited to, mast size and weight, payload and cable size and weight, payload sail area, wind speed, guy line arrangement, support bracket or roof line location, and base plate assembly.
  • Page 11 QEAM S ’ TRAP RIVE PERATOR ANUAL Read Operating Instructions! Read and observe the operating instructions. Non-observance of the instructions, operation which is not in accordance with use as prescribed in the instructions, wrong installation or incorrect handling can seriously affect the safety of operators and machinery.
  • Page 12 QEAM S ’ TRAP RIVE PERATOR ANUAL Crush Hazard - Mast Failure! Do not stand directly beneath mast or its payload. Be certain the payload is properly installed and secured. Entanglement Hazard! Tangled cables can cause equipment damage. Ensure payload cables, Nycoil®, trip lines, guy lines or other cables are not tangled and are free to pay out as mast is deployed.
  • Page 13 QEAM S ’ TRAP RIVE PERATOR ANUAL Manual Retraction! For powered masts, make sure all power sources have been disconnected from the system prior to manually lowering mast to avoid unexpected start-up motion and/or damage to mast. Mast Lifting/Handling! Use extreme caution while lifting mast System and when mast System is suspended to avoid injury and equipment damage.
  • Page 14 QEAM S ’ TRAP RIVE PERATOR ANUAL Frozen Water Hazard! Water freezing inside mast or air fittings may render mast inoperable and cause major equipment damage such as tube deformation. Ensure water is free to exit at the base of mast. Open drain cock when mast is not in operation. The drain cock shall be installed at the lowest position in the pneumatic system.
  • Page 15 QEAM S ’ TRAP RIVE PERATOR ANUAL Mast Extension Hazard! Do not attempt to deploy the mast on ground that slopes more than 15° (26.8%). Do not attempt to deploy the mast on soft or loose soil. The base plate and guy stakes could become unstable under wind loading and cause the mast to fall.

  • Page 16: Symbols

    QEAM S ’ TRAP RIVE PERATOR ANUAL 1.3 Symbols The following are symbols that may be used with the system and their meaning. Contact The Will-Burt Company with any questions before performing any procedure outlined in this manual. This symbol indicates an electrocution hazard or hazardous voltage hazard. There is DC voltage present inside the mast and control box.

  • Page 17: Section 2 Introduction

    The QEAM Strap Drive Mast is designed for manual operation. It uses an internal strap wound between tube sections for mast elevation. The following models are covered in these operating instructions: QEAM TM-21 Strap Drive Mast • • QEAM TM-25 Strap Drive Mast QEAM TM-30 Strap Drive Mast •...

  • Page 18: Definitions

    QEAM S ’ TRAP RIVE PERATOR ANUAL 2.2 Definitions The following terms are used throughout this manual: Mast: refers to the telescoping QEAM Strap Drive Mast • Mast System: refers to the entire mast system and other optional accessories • Payload: refers to the object or equipment being extended by the mast to an operational •...

  • Page 19: Figure 2-1 Accessory Bag S/A #1 Contents

    QEAM S ’ TRAP RIVE PERATOR ANUAL Accessory Bags: The accessory bags contain the components necessary for guying the mast. There are 6 different bags. Each mast (TM-21, TM-25, TM-30, and TM-34) has four to six accessory bags. The bags are referenced as “Accessory Bag S/A #1” through “Accessory Bag S/A #6”.

  • Page 20: Figure 2-2 Accessory Bag S/A #2 Contents

    QEAM S ’ TRAP RIVE PERATOR ANUAL Accessory Bag (2) L850 (4) 650 MM Guy Stakes Guy Stakes (4) Guy Tensioners Figure 2-2 Accessory Bag S/A #2 Contents Accessory Bag (4) L850 Guy Stakes (8) Guy Tensioners Figure 2-3 Accessory Bag S/A #3 Contents TP-4619601-D October 2023...

  • Page 21: Figure 2-4 Accessory Bag S/A #4 Contents

    QEAM S ’ TRAP RIVE PERATOR ANUAL Accessory Bag (4) L850 Guy Stakes (4) Guy Tensioners Figure 2-4 Accessory Bag S/A #4 Contents Accessory Bag (4) L850 Guy Stakes (4) Guy Tensioners Figure 2-5 Accessory Bag S/A #5 Contents TP-4619601-D October 2023...

  • Page 22: Figure 2-6 Accessory Bag S/A #6 Contents

    QEAM S ’ TRAP RIVE PERATOR ANUAL Accessory Bag (2) L850 Guy Stakes Reel Strap - Winch Hammer (2) Crank Handles Figure 2-6 Accessory Bag S/A #6 Contents TP-4619601-D October 2023...

  • Page 23: Section 3 Technical Data

    QEAM S ’ TRAP RIVE PERATOR ANUAL Section 3 Technical Data Table 3-1 Mast Specifications Aluminum Strap TM 21 TM 25 TM 30 TM 34 Drive Model Nested Height 14.6 ft. / 4.45 m 14.8 ft. / 4.5 m 19.3 ft. / 5.9 m 19 ft.
  • Page 24 QEAM S ’ TRAP RIVE PERATOR ANUAL TP-4619601-D October 2023...

  • Page 25: Section 4 Installation

    QEAM S ’ TRAP RIVE PERATOR ANUAL Section 4 Installation This section provides instructions for installing the mast system and provides the general procedures that must be followed to ensure a successful installation. Be sure to read and understand the entire installation procedure and the Safety Summary (Section 1) before beginning installation.

  • Page 26: Recommended Installation Tools

    QEAM S ’ TRAP RIVE PERATOR ANUAL 4.3 Recommended Installation Tools Table 4-1 lists recommended tools and materials for installation. Table 4-1 Tools and Materials Required for Installation Tools and Materials Safety Glasses Safety Shoes Safety Gloves / Work Gloves Hard Hat or Helmet Level Sling / Strap...

  • Page 27: Deploy The Mast

    QEAM S ’ TRAP RIVE PERATOR ANUAL 6. Outfit the mast with a sling and hoist capable of supporting the mast weight. The sling must support the mast from at least two points. Attach the sling at the center of gravity label so that horizontal balance and control can be maintained while positioning the mast.

  • Page 28: Figure 4-3 Unwind Radius Rope In Direciton Of Slot-Opening In Base Plate

    QEAM S ’ TRAP RIVE PERATOR ANUAL 3. Unwind the radius rope in the direction of the slot-opening in the base plate (Figure 4-3). Loop #1 on Radius Rope Radius Rope Figure 4-3 Unwind Radius Rope in Direciton of Slot-Opening in Base Plate 4.
  • Page 29 QEAM S ’ TRAP RIVE PERATOR ANUAL Below are guying diagrams for the mast system (Figure 4-5). Follow the appropriate diagram for your system. TP-4619601-D October 2023...

  • Page 30: Figure 4-5 Guying Diagrams

    QEAM S ’ TRAP RIVE PERATOR ANUAL Figure 4-5 Guying Diagrams TP-4619601-D October 2023...

  • Page 31: Figure 4-6 Place The Base Of The Mast On The Base Plate

    QEAM S ’ TRAP RIVE PERATOR ANUAL Steps 5 through 13 describe installing the optional Gin Pole / Winch assembly. If the optional Gin Pole / Winch assembly is not being installed, skip to Step 14. 5. Place the base of the mast on the base plate with the guide rib engaged in the slot and lay the top end of the mast on the ground (if oriented properly, the winch shackle will be facing upward).

  • Page 32: Figure 4-9 Place Gin Pole Center Apprx. 3 Ft From Center Of Base Plate

    QEAM S ’ TRAP RIVE PERATOR ANUAL 8. Place the center of the assembled gin pole approximately 3 ft. (1 m) from the center of the base plate, opposite the top of the mast. Be sure the roller frame of the gin pole is in-line with the mast and also in-line with the 4 previously placed guy stakes opposite the mast (Figure 4-9).

  • Page 33: Figure 4-12 Tip Gin Pole Back Towards Lift Winch

    QEAM S ’ TRAP RIVE PERATOR ANUAL 11. Unwind enough cable from the lift winch to reach the base of the mast. The lift winch has a brake on it, preventing the cable from simply being pulled from it. To unwind cable from it, the crank handle must be rotated in a counterclockwise direction (when looking at the lift winch from the side of the handle).

  • Page 34: Figure 4-14 Tension The Lines Lightly By Placing Guy Tensioner Hook Over Double Guy Lines

    QEAM S ’ TRAP RIVE PERATOR ANUAL 14. Tension the lines lightly by sliding the tensioner toward the mast and lock it by placing the guy tensioner hook over the double guy lines (Figure 4-14). Guy Tensioner Hook Guy Tensioner Double Guy Lines Figure 4-14 Tension the Lines Lightly by Placing Guy Tensioner Hook Over Double Guy Lines 15.

  • Page 35: Figure 4-16 Attach Remaining Guy Lines

    QEAM S ’ TRAP RIVE PERATOR ANUAL 16. Unwind and attach all of the remaining guy lines to the matching color-coded guy plates (Figure 4-16). Note that some guy plates may not be used (optional guying levels). Note that the payload or the top of the mast must always be guyed. The guy lines can be attached directly to the payload or various options are available for top level guying, including a torque arm or a 50mm stub with a guy plate.

  • Page 36: Figure 4-18 Raise Mast To Vertical

    QEAM S ’ TRAP RIVE PERATOR ANUAL 22. Raise the mast to vertical and verify that the mast is securely seated on the base plate (Figure 4-18). 23. Using the integrated bubble level, adjust the four base guy lines using the black tensioners until all are tight and the mast is vertical.

  • Page 37: Figure 4-22 Place Strap Winch Handle Over Strap Winch Post

    QEAM S ’ TRAP RIVE PERATOR ANUAL 28. Lift the strap winch to the position shown and place the hole in the handle of the strap winch over the winch post. Note: This is a 2-person lifting operation (Figure 4-22). 29.

  • Page 38: Figure 4-26 Place Strap Reel On Square Winch Shaft

    QEAM S ’ TRAP RIVE PERATOR ANUAL 32. Place the strap reel on the square winch shaft so that the strap is centered between the walls of the reel and install the pin to prevent accidental removal (Figure 4-26). Square Winch Shaft Wrap Strap In Winch Idler Arm Figure 4-26 Place Strap Reel on Square Winch Shaft...

  • Page 39: Figure 4-28 When Using Cordless Drill To Extend Mast, Set Drill To Lowest Torque That Will Operate Mast

    QEAM S ’ TRAP RIVE PERATOR ANUAL 34. When using a cordless drill to extend the mast, do not install the crank handles. An 18 volt or larger cordless drill can be chucked directly to the drill input (a 3/8 inch hex). The clutch on the drill should be set to the lowest torque that will operate the mast to avoid breaking the shear pin in the hex input (Figure 4-28).

  • Page 40: Figure 4-29 When Guy Lines Are Being Tensioned, Stand At Base Of Mast And Site Mast For Vertical

    QEAM S ’ TRAP RIVE PERATOR ANUAL 37. The guy lines must be secured to the appropriate guy stakes and tensioned before the mast is extended any further. Stand at the base of the mast and site the mast for vertical as the guy lines are tensioned (Figure 4-29).

  • Page 41: Section 5 Retrieval

    QEAM S ’ TRAP RIVE PERATOR ANUAL Section 5 Retrieval This section provides instructions for retrieving the mast system and provides the general procedures that must be followed to ensure a successful retrieval. Be sure to read and understand the entire retrieval procedure and the Safety Summary (Section 1) before beginning retrieval.

  • Page 42: Figure 5-2 Remove The Pin Attaching The Positive Retraction Reel To The Strap Winch

    QEAM S ’ TRAP RIVE PERATOR ANUAL 2. When a mast section being retracted is approaching a guyed mast section (within 3 ft. (1 m)), it is beneficial to relieve the tension of all 4 guy lines of the guyed section. This helps the section above nest into the guyed section without binding.

  • Page 43: Figure 5-5 Remove Pin Connecting The Strap Winch To The Strap Winch Bracket

    QEAM S ’ TRAP RIVE PERATOR ANUAL 7. Remove the pin connecting the strap winch to the strap winch bracket, tilt the strap winch upward to clear the winch bracket, and remove the strap winch from the winch post of the mast (Figure 5-5 and Figure 5-6). Note: This is a 2-person lifting operation. Pin on Strap Winch Bracket Winch Post...

  • Page 44: Figure 5-9 Position Gin Pole In Place With Its Center 3 Feet From Base Of Mast

    QEAM S ’ TRAP RIVE PERATOR ANUAL Steps 10 through 11 explain how to retrieve the optional Gin Pole / Winch assembly. If your installation did not require a Gin Pole / Winch assembly, please skip to Step 12. 10. Confirm that the winch bracket is securely staked to the ground and the winch cable has less than 1 ft.

  • Page 45: Figure 5-11 Remove All Guy Lines Except Two On The Base Tube

    QEAM S ’ TRAP RIVE PERATOR ANUAL 13. If the side guy lines become tight, it may be necessary to loosen them further. 14. When the mast has reached a convenient working height, remove the payload, the rotator/tilter (if supplied), and all of the guy lines except the two side guy lines on the base tube (same guy lines that were installed first on the mast).

  • Page 46: Optional Stake Puller

    QEAM S ’ TRAP RIVE PERATOR ANUAL 5.3 Optional Stake Puller This section explains how to remove the guy stakes using the optional stake puller. It can be used on different sizes of stakes including the 650mm and 850mm stakes. To remove the stakes with the optional stake puller: 1.

  • Page 47: Figure 5-16 Push Down On Stake Puller Handle

    QEAM S ’ TRAP RIVE PERATOR ANUAL 4. Push down on the stake puller handle. This will pull the stake a few inches out of the ground (Figure 5-16). Push Down Stake Goes Up Figure 5-16 Push Down on Stake Puller Handle 5.

  • Page 48: Figure 5-18 Push Down On Stake Puller Handle

    QEAM S ’ TRAP RIVE PERATOR ANUAL 6. Push down on the stake puller handle. This will pull the stake out a few more inches (Figure 5-18). Push Down Stake Goes Up Figure 5-18 Push Down on Stake Puller Handle 7.

  • Page 49: Section 6 Transportation

    QEAM S ’ TRAP RIVE PERATOR ANUAL Section 6 Transportation Before transporting the mast system, the mast system needs to be secured. The exact procedures for transportation will vary based on the mast system configuration. The process described in this manual represents a possible method of transporting the mast. Depending on the environment and equipment available, other methods may work better.
  • Page 50 QEAM S ’ TRAP RIVE PERATOR ANUAL TP-4619601-D October 2023...

  • Page 51: Section 7 Maintenance And Disposal

    QEAM S ’ TRAP RIVE PERATOR ANUAL Section 7 Maintenance and Disposal This section describes maintenance procedures required to keep the mast system operational. Use care to understand and follow all precautions while performing these procedures. If the system does not perform as required, contact The Will-Burt Company. Disconnect power to any devices mounted to the mast with lock-out tagout procedures as appropriate before performing mast maintenance.

  • Page 52: Spare Parts

    QEAM S ’ TRAP RIVE PERATOR ANUAL 7.3 Spare Parts To order spare or replacement parts, always refer to the mast model number and serial number. This information is included in the operator’s manual supplied with each mast. The mast serial number is stamped at the bottom of the base tube.
  • Page 53 QEAM S ’ TRAP RIVE PERATOR ANUAL Monthly Inspect the Gin Pole for uneven Replace unevenly worn-out wear and cracks in the tubes. component. Contact The Will- Burt Company. As every use. It is Inspect guy lines for frayed, Stop use and replace frayed, highly damaged or cut lines.

  • Page 54: Strap Replacement Procedure

    QEAM S ’ TRAP RIVE PERATOR ANUAL 7.5 Strap Replacement Procedure This section describes the strap visual inspection criteria and the strap replacement procedure. Use care to understand and follow all precautions while performing these procedures. If the system does not perform as required, contact The Will-Burt Company. 7.5.1 Strap Visual Inspection Criteria Visually inspect the mast strap as the mast is deployed and retracted.
  • Page 55 QEAM S ’ TRAP RIVE PERATOR ANUAL Light-normal strap wear: • Slight fraying evident Frayed Stitches • Edge stitches wearing but still intact • Strap still holds its shape well • Strap is okay for continued use Medium-normal strap wear: Frayed Stitches •...
  • Page 56 QEAM S ’ TRAP RIVE PERATOR ANUAL Medium-normal strap wear: Edge Fraying • Edge stitches are still visible but are less defined • Strap is okay for continued use but should be replaced within the next year, Edge Fraying within the next 100 deployments, or if its condition worsens noticeably...
  • Page 57 QEAM S ’ TRAP RIVE PERATOR ANUAL Heavy wear: • Right edge stitch is no longer present along the Edge Damage strap length • Heavy fraying presents danger of strap fibers becoming tangled within mast • Strap must be replaced before next mast deployment Localized cut or pinch...

  • Page 58: Replace The Strap

    QEAM S ’ TRAP RIVE PERATOR ANUAL Result of continued use of a strap with heavy Strap Damage wear or localized Due to Overuse damage: • Longitudinal fibers became entangled in strap rollers – new strap could not be “pulled through”...

  • Page 59: Figure 7-5 Remove Pulley Covers

    QEAM S ’ TRAP RIVE PERATOR ANUAL 4. Remove all of the pulley covers on the collars by removing the (4) screws (Figure 7-5). 5. It is critical that the new strap is fed into the mast without twisting or folding, one person must control the new strap as it feeds into the mast and maintain a light tension on it (Figure 7-6).

  • Page 60: Figure 7-8 Pull Out The Top Stub Cap

    QEAM S ’ TRAP RIVE PERATOR ANUAL 7. Pull a loop approximately 6 ft (2 m) long out of the collar and check to make sure that it is not twisted or folded. 8. Move to the next largest collar and repeat the procedure, watching the previous loop for twists or folds as it feeds into the mast.

  • Page 61: Long-Term Storage

    QEAM S ’ TRAP RIVE PERATOR ANUAL 17. Insert the strap pin through the strap, grasp both sides of the strap and pull the loop tight on the strap pin. 18. Secure the strap pin in place with the two socket head cap screws (Figure 7-10). Figure 7-10 Secure Strap Pin in Place 19.

  • Page 62: System Disposal

    QEAM S ’ TRAP RIVE PERATOR ANUAL 7.7 System Disposal Dispose of the mast in accordance with the national environmental regulations. 7-12 TP-4619601-D October 2023...

  • Page 63: Section 8 Mast Recovery Procedures

    QEAM S ’ TRAP RIVE PERATOR ANUAL Section 8 Mast Recovery Procedures This section describes recovery procedures for the mast system. Use care to understand and follow all precautions while recovering the mast system. Impact and Pinch Point Hazard! When a mast is not functioning per standard operating procedures, it is often an indication of damage.

  • Page 64: Mast Jammed In Extended Position

    QEAM S ’ TRAP RIVE PERATOR ANUAL 3. Once the load has been fully transferred to the clamp block, the winch can be removed from the mast per the normal “Mast Retrieval” procedures in this manual (Figure 8-3). Figure 8-3 Once Load has Been Fully Transferred to the Clamp Block, Winch can be Removed 4.

  • Page 65: Emergency Procedure I

    QEAM S ’ TRAP RIVE PERATOR ANUAL 8.2.2 Emergency Procedure I This section describes procedures to follow if the mast is jammed in an extended position and the Standard Procedures (Section 8.2.1) did not correct the issue. Take heed of the following precautions: Mast Retraction Hazard! The following procedure may damage the mast and can cause serious injury if not performed carefully.
  • Page 66 QEAM S ’ TRAP RIVE PERATOR ANUAL 6. This procedure can be repeated more than once if necessary. Never allow more than 3 ft (1 m) of slack in the strap as this may lead to twists in the strap feeding into the mast and/or high impact loads breaking the loaded components of the winch.

  • Page 67: Figure 8-5 Put 1/8" Allen Wrench Into Each Access Hold And Release Each Of The Four Latches

    QEAM S ’ TRAP RIVE PERATOR ANUAL Impact and Pinch Point Hazard! In the next step, the 5.5” section of the mast may drop partially or completely at a very high speed. Keep hands, arms and body away from the mast as much as possible when releasing the latches.
  • Page 68 QEAM S ’ TRAP RIVE PERATOR ANUAL TP-4619601-D October 2023...

This manual is also suitable for:

Qeam tm-25Qeam tm-30Qeam tm-34

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