Will Burt QEAM TM-21 Manuals

Manuals and User Guides for Will Burt QEAM TM-21. We have 1 Will Burt QEAM TM-21 manual available for free PDF download: Operating Manual

Will Burt QEAM TM-21 Operating Manual (68 pages)

Strap drive masts

Brand: Will Burt | Category: Antenna | Size: 3 MB

Table of Contents
5
Section 1 Safety Summary
9
Signal Word Definitions
9
Safety Instructions
9
Symbols
16
Section 2 Introduction
17
Intended Use
17
Definitions
18
Mast Component Descriptions
18
Figure 2-1 Accessory Bag S/A #1 Contents
19
Figure 2-2 Accessory Bag S/A #2 Contents
20
Figure 2-3 Accessory Bag S/A #3 Contents
20
Figure 2-4 Accessory Bag S/A #4 Contents
21
Figure 2-5 Accessory Bag S/A #5 Contents
21
Figure 2-6 Accessory Bag S/A #6 Contents
22
Section 3 Technical Data
23
Table 3-1 Mast Specifications
23
Section 4 Installation
25
Pre-Installation Check
25
Select a Suitable Mounting Location
25
Recommended Installation Tools
26
Unpack the Mast System
26
Figure 4-1 Shipping Crate (Not to Scale)
26
Table 4-1 Tools and Materials Required for Installation
26
Deploy the Mast
27
Figure 4-2 Orient Base Plate at Center of Site and Anchor with Four Base Plate Stakes
27
Figure 4-3 Unwind Radius Rope in Direciton of Slot-Opening in Base Plate
28
Figure 4-4 Hammer Guy Stakes at 60° Angle at each Loop of Radius Rope
28
Figure 4-5 Guying Diagrams
30
Figure 4-6 Place the Base of the Mast on the Base Plate
31
Figure 4-7 Insert Tupe a into Tube B
31
Figure 4-8 Slide the Legs into the Roller Frame
31
Figure 4-9 Place Gin Pole Center Apprx. 3 Ft from Center of Base Plate
32
Figure 4-10 Place Lift Winch Directly Opposite the Mast
32
Figure 4-11 Stake Lift Winch Bracket in Place
32
Figure 4-12 Tip Gin Pole Back Towards Lift Winch
33
Figure 4-13 Connect Cable from Lift Winch to the Winch Shackle
33
Figure 4-14 Tension the Lines Lightly by Placing Guy Tensioner Hook over Double Guy Lines
34
Figure 4-15 Lift the Lift Winch up by Its Carry Handle and Rotate Crank Handle Clockwise
34
Figure 4-16 Attach Remaining Guy Lines
35
Figure 4-17 Install the Manual Position or Top Tube Stub
35
Figure 4-18 Raise Mast to Vertical
36
Figure 4-19 Adjust Four Base Guy Lines Using Bubble Level
36
Figure 4-20 Detach Positive Retraction Reel
36
Figure 4-21 Install Winch Bracket to Side of Mast
36
Figure 4-22 Place Strap Winch Handle over Strap Winch Post
37
Figure 4-23 Secure Winch at Desired Position
37
Figure 4-24 Attach Positive Retraction Reel to Strap Winch
37
Figure 4-25 Feed Strap from Mast Around Winch Idler Arm and Onto Strap Reel
37
Figure 4-26 Place Strap Reel on Square Winch Shaft
38
Figure 4-27 Attach Crank Handles to the Strap Winch at the Desired Reduction Shafts and 180° Apart
38
Figure 4-28 When Using Cordless Drill to Extend Mast, Set Drill to Lowest Torque that will Operate Mast
39
Figure 4-29 When Guy Lines Are Being Tensioned, Stand at Base of Mast and Site Mast for Vertical
40
Section 5 Retrieval
41
Recommended Retrieval Tools
41
Retrieve the Mast
41
Figure 5-1 Attach Crank Handles to the Crank Handle Input Shafts on the Winch
41
Table 5-1 Tools and Materials Required for Installation
41
Figure 5-2 Remove the Pin Attaching the Positive Retraction Reel to the Strap Winch
42
Figure 5-3 Remove Pin from the Square Winch Shaft
42
Figure 5-4 Remove the Positive Retraction Reel from the Strap Winch
42
Figure 5-5 Remove Pin Connecting the Strap Winch to the Strap Winch Bracket
43
Figure 5-6 Remove Strap Winch from Winch Post of Mast
43
Figure 5-7 Remove Strap Winch Bracket
43
Figure 5-8 Add the Positive Retraction Strip and Pin in Place
43
Figure 5-9 Position Gin Pole in Place with Its Center 3 Feet from Base of Mast
44
Figure 5-10 Crank Winch Counterclockwise
44
Figure 5-11 Remove All Guy Lines Except Two on the Base Tube
45
Figure 5-12 Hit each Guy Stake on each Edge and Use Hammer to Pry under the Guy Line Hook Rib
45
Optional Stake Puller
46
Figure 5-13 Press Blue Button then Insert the Pin to Connect Handle
46
Figure 5-14 Use the Cutouts that Best Fit Your Stake
46
Figure 5-15 Place Wide or Widest Cutout over the Stake
46
Figure 5-16 Push down on Stake Puller Handle
47
Figure 5-17 Place Narrow Cutout over the Stake
47
Figure 5-18 Push down on Stake Puller Handle
48
Figure 5-19 Lift up on Handle
48
Section 6 Transportation
49
General Transportation
49
Shipping
49
Section 7 Maintenance and Disposal
51
Pre-Maintenance Check
51
Maintenance Equipment
51
Table 7-1 Equipment Recommended for Maintenance
51
Spare Parts
52
Periodic Maintenance
52
Figure 7-1 Periodic Inspections
52
Strap Replacement Procedure
54
Strap Visual Inspection Criteria
54
Table 7-2 Fraying Level of the Strap
54
Replace the Strap
58
Figure 7-2 New Strap will be Joined to Old Strap
58
Figure 7-3 Create a Butt Splice
58
Figure 7-4 Test the Splice
58
Figure 7-5 Remove Pulley Covers
59
Figure 7-6 Feed New Strap Without Twisting or Folding
59
Figure 7-7 Pull Loop of the Strap out of the Largest Collar
59
Figure 7-8 Pull out the Top Stub Cap
60
Figure 7-9 Pull Strap out of the Top of the Mast
60
Long-Term Storage
61
Figure 7-10 Secure Strap Pin in Place
61
System Disposal
62
Section 8 Mast Recovery Procedures
63
Removing the Winch from an Extended Mast - Winch Issues
63
Figure 8-1 Clamp Aluminum Clamp Block over Strap
63
Figure 8-2 Crank Winch in Reverse Direction
63
Mast Jammed in Extended Position
64
Standard Procedures
64
Figure 8-3 Once Load Has Been Fully Transferred to the Clamp Block, Winch Can be Removed
64
Emergency Procedure I
65
Figure 8-4 Crank Winch in Reverse Direction to Transfer Load from Winch to Clamp Block
65
Figure 8-5 Put 1/8" allen Wrench into each Access Hold and Release each of the Four Latches
67

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