Safety Symbols Battery Safety Battery Warnings and Cautions Specifications Safety Precautions Tools Précautions de sécurité Outils Introduction ZincFive BC Series UPS Battery Cabinet Introduction ZincFive BC Series UPS Overview Physical Characteristics Setup Power Sequencing Operation Charging Discharging Fan Function Controls Parameters...
ZincFive BC Series UPS Battery Cabinet are carefully designed and manufactured to ensure that they are safe and reliable products when used properly. To ensure the safe and proper use of ZincFive BC Series UPS Battery Cabinet, the following symbols are used throughout this manual or on the equipment. Operators, buyers, and technicians must observe each occurrence of these symbols as they appear throughout the document.
Remove the connection from ground if any part of the battery is determined to be grounded. Note: Reference the Z5 13-80 HSF or 13-90 USF Safety Data Sheet for additional battery safety instructions. https://www.zincfive.com/subc-prismatic-material-safety-data-sheet French Cette batterie doit être installée par un personnel qualifié conformément à la dernière édition du National Electrical Code ANSI/NFPA 70 et/ou du Code canadien de l'électricité, Partie I, CSA C22.1.
Retirer le raccordement à la terre si une partie de la batterie est déterminée comme étant mise à la terre. Remarque : Référez-vous à la fiche de données de sécurité du Z5 13-80 HSF ou 13-90 USF pour des instructions supplémen- taires sur la sécurité des batteries. zincfive.com/subc-prismaticmaterial-safety-data-sheet Battery Warnings and Cautions English SHIELD EYES AT ALL TIMES WITH PROTECTIVE GEAR.
Notice: To limit drift in SOC with extended storage, the batteries must not be stored more than six months without recharging. If attached to a UPS that remains de-energized for a long period ZincFive recommends you energize the UPS system every six months for a 12 hour period in order to recharge the batteries.
Si relié à une ASI qui reste inerte pendant une période prolongée, ZincFive vous recommande d'alimenter l'ASI tous les six mois pendant une période de 12 heures afin de recharger les batteries.
The ZincFive BC Series UPS Battery Cabinet is comprised of ZincFive’s Nickel-Zinc Batteries integrated into a battery cabinet with built in Battery Monitoring System. The ZincFive BC Series UPS Battery Cabinet can house up to 39 batteries to support various UPS runtimes and voltage requirements. This manual covers the 37 to 39 battery solutions.
Setup a. All cables should be attached to the cabinet: DC Power and AC Power. Also UVR/Shunt and Aux contacts to the UPS if needed. • The 120-240Vac 50/60Hz feed to the cabinet must be always available (from UPS, backed up—100W backup recommended).
Power Sequencing a. Power up the system by turning ON the AC Power to the UPS Battery Cabinet. Make sure the BMS ON/OFF switch on inside of cabinet door is turned ON. • Allow 1 to 3 minutes for the BMS to initialize. b.
4. Verify that the "Connected Status" is On c. The system will start operations from the Pre Standby. d. Once the circuit breaker is closed the system will enter a Standby, Charge, or Discharge State. Operation Charging To ready the cabinet to attempt charging the batteries, the following steps should be followed: a.
Battery Monitoring System The BMS consists of a main processing Unit (M800) and several Secondary Processing Units (S48). • The M800 is the master control module for performing real-time monitoring of the ZincFive Nickel-Zinc batteries. • The S48 is a secondary module which has direct connections to the batteries monitoring voltage, temperature State of Charge (SOC) and State of Health (SOH) •...
Use the assigned login user name. (Example: user1@yourcompany.com) Then select the “Assigned Systems” tab and select the system to be monitored: System Status The System Summary page shows the attributes of the system: • Connect Status: On/Off • SOC: <Percentage> •...
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• System Activity (State) • State – Operational state of the cabinet. • Pre Standby – Breaker is open, but BMS is powered and can be viewed remotely. • Standby – BMS is powered, breaker is closed, and faults are cleared. Ready for operation. •...
System Summary The System Summary section shows a graphic of the battery cabinet, a list of all the secondary processing units and status of the digital inputs/outputs. Clicking on any one of the Secondary Processing Unit icons will show the detailed voltages and temperature readings for the batteries attached to that SPU.
Historical System Data System voltage, temperature and current over time can be displayed by clicking on the Historical Data tab. 20 | Operations Manual...
Details The Details page allows you to see information about individual battery strings and the ability to download the historical data in a comma separated values (CSV) format formatted file. Note: by clicking the stop watch icon in the top right the system will be set to update measurements every second.
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Table View Clicking on the Table tab will show the battery voltages and temperatures in table format. Line Graph Clicking on the Line Graph will allow you to specify the start and end time for the monitoring data to be shown. Then press the Get Data button to update the display.
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CSV Data The CSV Data tab allows you to capture a specific date range of data and download it as a Comma Separated Value (CSV) file which can be read into MS Excel. Follow the following steps to download the data: •...
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The following information is included in the CSV file for the timespan specified: Field Name Notes R3000 Timestamp Time stamp of the record in the current time zone. UTC Timestamp Time stamp in UTC time zone. R3000 Time Zone Current Time Zone location. Battery Voltage 1-38 One column per battery.
Troubleshooting Critical/Serious/Error Alarms: • Serious – Something is wrong with UPS or battery cabinet and some action or investigation is recommended. • Critical – A potential UPS or battery damaging situation has occurred and some action or investigation is required. •...
System is not going into Charge state (SOC < 90% and all batteries between 15°C – 40°C) – Contactor Control Power Status is Red. • Open and close the breaker and the state should be reset. Battery voltage or temperature is not reading correctly: •...
Battery Replacement The Battery Management System will recommend batteries to be replaced in the maintenance tab. Follow the Battery Replacement Method of Procedure document for a detail battery replacement procedure. Upon completion of this procedure select the battery has been replaced in the maintenance tab and select the replace icon. If all batteries are replaced select the SOH Reset tab and reset SOH to 100% by selecting the reset icon.
THE INFORMATION CONTAINED IN THIS FEATURES 10 A B C . DRAWING IS THE SOLE PROPERTY OF ZINCFIVE. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN INTERPRET GEOMETRIC PERMISSION OF ZINCFIVE IS PROHIBITED. TOLERANCING PER ANSI Y14.5-2009...
APPENDIX Current Sensor Calibration ONLY AUTHORIZED PERSONNEL CAN PERFORM MAINTENANCE. The current Sensor calibration is done in the factory prior to shipment of the battery cabinet. This step should NOT need to be done unless BMS components are replaced, settings are lost, or when tested the system calibration is off by more than 10%.
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9. Acquire the Point 2. For Measured Value input the value from multimeter and press read to input the display value. 10. Calculate and setup new K/B values by clicking Calc and Setup. 11. Check that the new values are set by clicking read next to original K/B values. The values should be the same as the calculated values from step 11.