ZincFive BC Series Operation Manual
Ups battery cabinets
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Summary of Contents for ZincFive BC Series
- Page 1 Operations Manual ZincFive BC Series UPS Battery Cabinets ZincFive BC Series UPS Battery Cabinet Copyright © 2021 ZincFive Inc. All rights reserved.
- Page 2 Copyright © 2021 ZincFive Inc. All rights reserved.
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Page 3: Table Of Contents
Safety Symbols Battery Safety Battery Warnings and Cautions Specifications Safety Precautions Tools Précautions de sécurité Outils Introduction ZincFive BC Series UPS Battery Cabinet Introduction ZincFive BC Series UPS Overview Physical Characteristics Setup Power Sequencing Operation Charging Discharging Controls Parameters Battery Management System Web Interface Login &... -
Page 4: Safety
ZincFive BC Series UPS Battery Cabinet are carefully designed and manufactured to ensure that they are safe and reliable products when used properly. To ensure the safe and proper use of ZincFive BC Series UPS Battery Cabinet, the following symbols are used throughout this manual or on the equipment. Operators, buyers, and technicians must observe each occurrence of these symbols as they appear throughout the document. -
Page 5: Battery Safety
Remove the connection from ground if any part of the battery is determined to be grounded. Note: Reference the Z5 13-80 H S F Safety Data Sheet for additional battery safety instructions. https://www.zincfive.com/subc-prismatic-material-safety-data-sheet French Cette batterie doit être installée dans les applications d’utilisation fin par un personnel qualifié dans l’utilisa- tion sécuritaire des alimentations à... -
Page 6: Battery Warnings And Cautions
TENIR HORS DE PORTÉE DES ENFANTS. NE PAS RENVERSER. MAINTENIR À NIVEAU. ATTENTION : RISQUE D'INCENDIE, D'EXPLOSION OU DE BRÛLURES. NE PAS DÉMONTER, CHAUFFER AU-DESSUS DE 75°C, OU INCINÉRER. Specifications Refer to the ZincFive BC Series UPS Battery Cabinet data sheet for specifications. zincfive.com/zincfive-ups-bc-series 6 | Operations Manual... -
Page 7: Safety Precautions
Notice: To limit drift in SOC with extended storage, the batteries must not be stored more than six months without recharging. If attached to a UPS that remains de-energized for a long period ZincFive recommends you energize the UPS system every six months for a 12 hour period in order to recharge the batteries. -
Page 8: Précautions De Sécurité
Si relié à une ASI qui reste inerte pendant une période prolongée, ZincFive vous recommande d'alimenter l'ASI tous les six mois pendant une période de 12 heures afin de recharger les batteries. -
Page 9: Introduction
The ZincFive BC Series UPS Battery Cabinet is comprised of ZincFive’s Nickel-Zinc Batteries integrated into a battery cabinet with built in Battery Monitoring System. The ZincFive BC Series UPS Battery Cabinet can house up to 39 batteries to support various UPS runtimes and voltage requirements. This manual covers the 37 to 39 battery solutions. -
Page 10: Setup
Setup a. All cables should be attached to the cabinet: DC Power and AC Power. Also UVR/Shunt and Aux contacts to the UPS if needed. • The 120Vac feed to the cabinet must be always available (from UPS, backed up—100W backup recommended). -
Page 11: Power Sequencing
Power Sequencing a. Power up the system by turning ON the 120Vac to the UPS Battery Cabinet. Make sure the BMS ON/OFF switch on inside of cabinet door is turned ON. • Allow 1 minute for the BMS to initialize. b. -
Page 12: Operation
4. Verify that the "Connected Status" is On c. The system will start operations from the Service State. d. Once the circuit breaker is closed the system will enter a Standby, Charge, or Discharge State. Operation Charging To ready the cabinet to attempt charging the batteries, the follow steps should be followed: a. -
Page 13: Discharging
Discharging a. The discharge can start if the system is in a Standby State or Charge State. b. If current draw is between -2Amp to -800Amp the system will enter a Discharge State. c. Discharge will end upon any of these conditions: •... -
Page 14: Battery Management System
Battery Management System The BMS consists of a main processing Unit (M800) and several Secondary Processing Units (S48). • The M800 is the master control module for performing real-time monitoring of the ZincFive Nickel-Zinc batteries. • The S48 is a secondary module which has direct connections to the batteries monitoring voltage, temperature State of Charge (SOC) and State of Health (SOH) •... -
Page 15: Web Interface
Web Interface The Web Interface allows for the remote monitoring of a battery cabinet. Login & System Selection Browse to https://manage.anzenbms.com/ to see the login prompt: Use the assigned login user name. (Example: user1@yourcompany.com) Then select the “Assigned Systems” tab and select the system to be monitored: Operations Manual | 15... -
Page 16: System Status
System Status The System Summary page shows the attributes of the system: • Connect Status: On/Off • SOC: <Percentage> • System Status: Voltage • System Status: Inverter Voltage • System Status: Current • Alarm Status: <#Warning, #Serious, #Critical> • System Activity (State) •... - Page 17 Note: In Error State the system will display the alarm and trip the breaker: Operations Manual | 17...
- Page 18 Alarm List Descriptions URS Parameter Message Type Condition Result Interface Display Warning String Voltage > 36S - 547V, 37S - 562V, 38S - 578V, 39S - 593V System Voltage Close to High Limit Just Warning BPOV Critical String Voltage > 36S - 555V, 37S - 570V, 38S - 585V, 39S - 600V System Voltage Exceeded High Limit ANZEN_SAFETY_ALARM_STRING_OVER_VOLTAGE Breaker Opens.
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Page 19: System Summary
System Summary The System Summary section shows a graphic of the battery cabinet, a list of all the secondary processing units and status of the digital inputs/outputs. Clicking on any one of the Secondary Processing Unit icons will show the detailed voltages and temperature readings for the batteries attached to that SPU. -
Page 20: Historical System Data
Historical System Data System voltage, temperature and current over time can be displayed by clicking on the Historical Data tab. 20 | Operations Manual... -
Page 21: Details
Details The Details page allows you to see information about individual battery strings and the ability to download the historical data in a comma separated values (CSV) format formatted file. The SPU Number dropdown allows you to view all the batteries or concentrate on an individual string connected to a single SPU. - Page 22 Table View Clicking on the Table tab will show the battery voltages and temperatures in table format. Line Graph Clicking on the Line Graph will allow you to specify the start and end time for the monitoring data to be shown. Then press the Get Data button to update the display.
- Page 23 CSV Data The CSV Data tab allows you to capture a specific date range of data and download it as a Comma Separated Value (CSV) file which can be read into MS Excel. Follow the following steps to download the data: •...
- Page 24 and servers will make several data downloads available from the same page. Previous downloads can be deleted by clicking on the Delete link in the Delete column. The following information is included in the CSV file for the timespan specified: The following information is included in the CSV file for the timespan specified: Field Name Notes...
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Page 25: Troubleshooting
Troubleshooting Critical Alarms: • Battery Pack Overvoltage - BMS failure to stop during normal charging sequence. Call Service Technician for BMS evaluation. • Battery Pack Undervoltage – On discharge the breaker will open when reaching the operational limits. Critical Alarm level will only be reached if multiple battery failures occur. Call Service technician for evaluation and replacement of bad batteries. -
Page 26: Maintenance Instructions
Maintenance Instructions ONLY AUTHORIZED PERSONNEL CAN PERFORM MAINTENANCE. a. Ensure that the battery string circuit breaker is open before performing any maintenance action that creates the potential for making contact with any battery or exposed conductive components. b. Perform visual inspection of battery trays, batteries and visible cabling to ensure that all components are clean and don’t exhibit any indications of heat, breakage, or chaffing of any wire or cable. -
Page 27: Appendix
APPENDIX Current Sensor Calibration ONLY AUTHORIZED PERSONNEL CAN PERFORM MAINTENANCE. The current Sensor calibration is done in the factory prior to shipment of the battery cabinet. This step should NOT need to be done unless BMS components are replace, settings are lost, or when tested the system calibration is off by more than 10%. - Page 28 9. To start charging the batteries set SOC to 50% so that the positive current would start to flow. 10. Acquire the Point 2. For Measured Value input the value from multimeter and press read to input the display value. 11.
- Page 29 Copyright © 2021 ZincFive Inc. All rights reserved.
- Page 30 ZincFive, Inc. 20170 SW 112th Ave. Tualatin, Oregon 97062 zincfive.com/support 01100-00400-00101, rev B02 Copyright © 2021 ZincFive Inc. All rights reserved.