MCZ RAY COMFORT AIR 8 UP! M1 Installation Manual
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MCZ RAY COMFORT AIR 8 UP! M1 Installation Manual

Sealed pellet stove
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INSTALLATION GUIDE
GB
SEALED PELLET STOVE
RAY COMFORT AIR 8 M1
RAY COMFORT AIR 8 UP! M1
PART 1 - REGULATIONS AND ASSEMBLY
Instructions in English

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Summary of Contents for MCZ RAY COMFORT AIR 8 UP! M1

  • Page 1 INSTALLATION GUIDE SEALED PELLET STOVE RAY COMFORT AIR 8 M1 RAY COMFORT AIR 8 UP! M1 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................8 3-DRAWINGS AND TECHNICAL FEATURES ..............17 4-UNPACKING ......................20 5-CONNECTION OF THE TOP SMOKE OUTLET PIPE ............23 6-CONNECTION OF THE REAR SMOKE OUTLET PIPE ............25 7-COMFORT AIR ......................26 8-CLADDING INSTALLATION/REMOVAL ...............30 9-OPENING THE DOORS .....................48...

  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The proprietary company reserves its rights according to law.

  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, operating check and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. • Only use the fuel recommended by the manufacturer.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Any type of tampering or unauthorised replacement with non-original spare parts may be hazardous for the operator’s safety and relieves the company of any civil and criminal liability. • Many surfaces of the product get very hot (door, handle, glass, smoke outlet pipes, etc.).
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS • In the event of a malfunction of the ignition system, do not force it on by using flammable materials. • Special maintenance must only be performed by authorised and qualified personnel. • Assess the static conditions of the surface on which the weight of the product will rest and provide suitable insulation if it is made of flammable material (e.g. wood, fitted carpet or plastic).
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION: Please contact the retailer or qualified personnel authorised by the company to resolve a problem. • Only use the fuel specified by the manufacturer. • When the product is switched on for the first time, it is normal for it to emit smoke due to the paint heating for the first time. Therefore make sure the room in which it is installed is well ventilated.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS The warranty is valid on the condition that the instructions and warnings contained in the user and maintenance manual are observed, and therefore the product is used correctly. Replacement of the entire system or repair of one of its components does not extend the warranty period, and the original expiry date remains unchanged.
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who shall forward the call to the Technical Assistance Department. Only use original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to get worn out before having them replaced.

  • Page 10: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by extruding sawdust which is produced during the processing of natural dried wood (without paint). The compactness of the material is guaranteed by the lignin contained in the wood itself and allows the pellets to be produced without glue or binders.
  • Page 11 RAY COMFORT AIR 8 M1 A = 2 cm A = 3 cm RAY COMFORT AIR 8 UP! M1 B = 5 cm B = 10 cm If the floor is made of combustible material, it is recommended to use a protection made of non-combustible material (steel, glass...) that also protects the front from any falling combusted material during cleaning operations.
  • Page 12 2-INSTALLATION FOREWORD The Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified manufacturer must be in possession of.
  • Page 13 2-INSTALLATION TECHNICAL SPECIFICATIONS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gases, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 14 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 5 FIGURE 6 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 15 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburnt oils reduces the cross-section, blocking the draught and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimneypot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 16 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room (preferable solution see Figure 9 a), or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
  • Page 17 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m BELOW Doors, windows, smoke outlets, cavities, ..1.5 m HORIZONTALLY Doors, windows, smoke outlets, cavities, ..0.3 m ABOVE Doors, windows, smoke outlets, cavities, ..1.5 m AT A DISTANCE from smoke outlet CONNECTION TO THE FLUE...
  • Page 18 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by plate data) if next to flammable parts such as wood etc.

  • Page 19: 3-Drawings And Technical Features

    3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS RAY COMFORT AIR 8 M1 STOVE DIMENSIONS Ø60 Ø80 Ø50 Ø80 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 20 3-DRAWINGS AND TECHNICAL FEATURES RAY COMFORT AIR 8 UP! STOVE DIMENSIONS M1 Ø60 Ø50 Ø80...
  • Page 21 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL SPECIFICATIONS RAY COMFORT AIR 8 M1 / RAY COMFORT AIR 8 UP! M1 Energy Efficiency Class Nominal output power 7.8 kW (6708 kcal/h) Minimum output power 2.5 kW (2150 kcal/h) Efficiency at Max 90.2% Efficiency at Min 91.0%...

  • Page 22: 4-Unpacking

    4-UNPACKING PREPARATION AND UNPACKING The packaging consists of a recyclable cardboard box in line with RESY standards and a wooden pallet. All packaging materials can be reused for similar use or disposed of as urban solid waste, in accordance with current regulations. After having removed the packaging make sure the product is intact.
  • Page 23 4-UNPACKING REMOVING THE FASTENING BRACKETS To remove the stove from the pallet, you must remove the two screws “u” and plate “s” from the stove’s foot. There are four brackets “s”. Moreover, at the back of the stove, remove bracket “t” by taking out the two screws “v” and the two screws “z”. Technical Dept.
  • Page 24 4-UNPACKING Position the stove and connect it to the flue. Use the 4 adjustable feet (J), to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.

  • Page 25: 5-Connection Of The Top Smoke Outlet Pipe

    5-CONNECTION OF THE TOP SMOKE OUTLET PIPE TOP OUTLET (COD.7118038 - RAY COMFORT AIR 8 UP! STOVE M1) Proceed as follows to complete the installation: • remove the top (as indicated on the following pages) • remove the right side panel (as indicated on the following pages) •...
  • Page 26 5-CONNECTION OF THE TOP SMOKE OUTLET PIPE • tighten the two screws “x” on the flange “F” against the pipe “V” to prevent the pipe from vibrating. • go ahead with the installation of the stove Attention! Carefully insert flange “F” into pipe “V” so as not to scratch the pipe.

  • Page 27: 6-Connection Of The Rear Smoke Outlet Pipe

    6-CONNECTION OF THE REAR SMOKE OUTLET PIPE REAR OUTLET (COD.7118004 - RAY COMFORT AIR 8 M1 STOVE) The Ray stove with a rear outlet will already have the bend “H” installed as shown in the image, so the external smoke pipe can be connected to the stove Technical Dept.

  • Page 28: 7-Comfort Air

    7-COMFORT AIR Comfort Air ducting Comfort Air stoves can channel the air into other rooms through the connection with the accessory pipes. One outlet can be ducted. If you do not want to duct hot air, it is introduced into the room through the top grid of the stove. The air outlet pipe can reach very high temperatures, even up to 150°C: insulate it properly with suitable materials in areas where it may come into contact with flammable surfaces or surfaces that are affected by temperature (e.g.
  • Page 29 7-COMFORT AIR drill the centre knockout hole to let the air ducting pipe come out • remove the screw “x” and fastening bracket “s” of the pipe Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 30 7-COMFORT AIR • turn the pipe “T” to make it come out from the hole at the back • secure the pipe “T” with the screw “x” and bracket “s”...
  • Page 31 7-COMFORT AIR • using the supplied screws, secure the mirrored knockout hole so that the two holes provided on the back next to the knockout hole “U” are used in order to secure it • as described above, secure the plate “U” (figure 1) •...

  • Page 32: 8-Cladding Installation/Removal

    8-CLADDING INSTALLATION/REMOVAL The stove is delivered without the serpentine or ceramic cladding in both stove versions, whether it has a top outlet (UP!) or a rear outlet. The following are indications for installing the cladding and removing some parts of the stove for technical interventions, parts replacement and/or cleaning.
  • Page 33 8-CLADDING INSTALLATION/REMOVAL CERAMIC CLADDING FOR BOTH VERSIONS OF STRUCTURES The system used to install the cladding is the same for both the stove version with a ceramic and serpentine cladding (RAY COMFORT AIR 8 UP! M1/RAY COMFORT AIR 8 M1 STOVE). Attention! The decorative parts are delicate, therefore handle with care.
  • Page 34 8-CLADDING INSTALLATION/REMOVAL SERPENTINE CLADDING FOR BOTH VERSIONS OF STRUCTURES POS. DESCRIPTION No. POS. DESCRIPTION LOWER PANEL UPPER PANEL RIGHT SIDE PANEL M5X16 SCREW LEFT SIDE PANEL...
  • Page 35 8-CLADDING INSTALLATION/REMOVAL DISASSEMBLING THE TOP Lift the top cover “J” and remove the two screws “x” that secure the entire top “E” to the structure of the stove. Lift the top “E” and put it in a safe place until it is used again. Technical Dept.
  • Page 36 8-CLADDING INSTALLATION/REMOVAL RIGHT SIDE PANEL DISASSEMBLY To disassemble the right-hand side panel “F”, proceed as follows: • loosen the two screws “p” so that the holes “t” of the panel “F” can come out from the structure • lift the panel “F” so that the holes “v” come out from the hooks “s” positioned on the stove’s structure •...
  • Page 37 8-CLADDING INSTALLATION/REMOVAL DISASSEMBLY OF LEFT-HAND SIDE PANEL To disassemble the left-hand side panel “G” proceed as follows: • loosen the two screws “p” so that the holes “t” of the panel “G” can come out from the structure • lift the panel “G” so that the holes “v” come out from the hooks “s” positioned on the stove’s structure •...
  • Page 38 8-CLADDING INSTALLATION/REMOVAL DOOR DISASSEMBLY Open the firebox door “Q” with the cold handle supplied. Lift the door “Q” so that the door detaches itself from the stove’s structure.
  • Page 39 8-CLADDING INSTALLATION/REMOVAL DISASSEMBLY OF THE UNDER-DOOR PROFILE Remove the two screws “x” and remove the under-door profile “R” At this point, it is possible to start assembling the stove’s cladding. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 40 8-CLADDING INSTALLATION/REMOVAL LOWER PANEL ASSEMBLY Take the lower ceramic or serpentine “A” panel from the selected cladding package and the 6 screws “z” supplied, and proceed with assembly. • Secure screw “z” in the top hole on the right and left of the stove •...
  • Page 41 8-CLADDING INSTALLATION/REMOVAL • block the panel “A” at the bottom with screws “z” (one on the right and one on the left). This hole on the panel has a slot to enable panel adjustment “A”. • Secure the two screws “z” in the top part of the panel “A”. Panel “A”...
  • Page 42 8-CLADDING INSTALLATION/REMOVAL Now take profile “R”, which was removed in the previous operations, and secure it again to the structure with the screws “x”...
  • Page 43 8-CLADDING INSTALLATION/REMOVAL RIGHT SIDE PANEL ASSEMBLY Take the right side panel “B” and 4 screws “z” and proceed with assembly. • Secure the two top screws “z” on the right and left • couple panel “B” to screw “z”, as shown in the image •...
  • Page 44 8-CLADDING INSTALLATION/REMOVAL ASSEMBLY OF LEFT SIDE PANEL Take the left side panel “C” and 4 screws “z” and proceed with assembly, like the right panel “B” just assembled.
  • Page 45 8-CLADDING INSTALLATION/REMOVAL UPPER PANEL ASSEMBLY Take the top panel “D” and 6 screws “z” supplied and proceed with assembly. • Secure screw “z” in the top hole on the right and left of the stove Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 46 8-CLADDING INSTALLATION/REMOVAL • Couple panel “D” to screw “z”, as shown in the image • block the panel “D” at the bottom with screws “z” (one on the right and one on the left). This hole on the panel has a slot to enable panel adjustment “D”.
  • Page 47 8-CLADDING INSTALLATION/REMOVAL • Secure the two screws “z” in the bottom part of the panel “D”. The serpentine or ceramic cladding is now completely assembled. RIGHT PANEL ASSEMBLY Take the panel “F” and reassemble it onto the stove, as per instructions in the previous pages (couple the lower part and secure the upper part with the screws) Technical Dept.
  • Page 48 8-CLADDING INSTALLATION/REMOVAL LEFT PANEL ASSEMBLY Follow the same procedure to also reassemble the left panel “G”. ASSEMBLING THE TOP Position the top “E” above the structure. Lift the top “J” and secure the two screws to block the top  “ E”.
  • Page 49 8-CLADDING INSTALLATION/REMOVAL DOOR ASSEMBLY Take the firebox door “Q” and make sure that the hole “s” goes into the pin “v” in the top and bottom part. The door is now installed and can be closed by using the cold handle supplied. Technical Dept.

  • Page 50: 9-Opening The Doors

    9-OPENING THE DOORS To open the firebox door “Q” insert the cold handle “Z” into the slot and pull it towards you. Attention! Only open the doors when the stove is switched off and cold.

  • Page 51: 10-Connections To Additional Devices

    10-CONNECTIONS TO ADDITIONAL DEVICES ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched off. It is recommended to disconnect the power cable when the stove is not used.

  • Page 52: 11-Loading The Pellets

    11-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove. Open door “J” and pellet door “K”. Pour the pellets in slowly so that they are deposited at the bottom of the hopper. If loading pellets when the stove is running, open the door of the tank using the supplied glove. When loading, do not let the pellet bag come into contact with hot surfaces.
  • Page 56 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901873200 REV.1 10/12/2018...

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