MCZ CLUB AIR 10 UP! M1 Installation Manual

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INSTALLATION GUIDE
GB
PELLET STOVE
SUITE/CLUB/MUSA AIR 10 UP! M1
SUITE/CLUB/MUSA COMFORT AIR 12
UP! M1
SUITE/CLUB/MUSA COMFORT AIR 14
UP! M1
PART 1 - REGULATIONS AND ASSEMBLY

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Summary of Contents for MCZ CLUB AIR 10 UP! M1

  • Page 1 INSTALLATION GUIDE PELLET STOVE SUITE/CLUB/MUSA AIR 10 UP! M1 SUITE/CLUB/MUSA COMFORT AIR 12 UP! M1 SUITE/CLUB/MUSA COMFORT AIR 14 UP! M1 PART 1 - REGULATIONS AND ASSEMBLY...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................8 3-DRAWINGS AND TECHNICAL FEATURES ..............17 4-UNPACKING ......................23 5-SUIT/CLUB STOVE ASSEMBLY ..................26 6-MUSA STOVE ASSEMBLY ..................39 7-CONNECTIONS TO ADDITIONAL DEVICES ..............45 8-LOADING THE PELLETS ...................49 Instructions in English...
  • Page 3: Introduction

    REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and the property of MCZ Group Spa. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa.
  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, operating test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. • Only use the fuel recommended by the manufacturer.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS parts could be hazardous for the operator’s safety and relieves the company of any civil and criminal liability. • Many of the surfaces of the product get very hot (door, handle, glass, smoke outlet pipes, etc.). Avoid coming into contact with these parts, without adequate protective clothing or suitable implements, such as gloves with thermal protection or “cold handle”...
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS using flammable materials. • Special maintenance must only be performed by authorised and qualified personnel. • Assess the static conditions of the surface on which the weight of the product will rest and provide suitable insulation if it is made of flammable material (e.g. wood, fitted carpet or plastic).
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION: Please contact the retailer or qualified personnel authorised by the company to resolve a problem. • You must only use the fuel specified by the manufacturer. • When the product is switched on for the first time it is normal for it to emit smoke due to the paint heating for the first time. Therefore make sure the room in which it is installed is well ventilated.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS EXCLUSIONS The warranty does not cover malfunctions and/or damage to the appliance that arise due to the following causes: • Damage caused during transportation and/or handling • all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer’s instructions (always refer to the installation guide provided with the appliance) •...
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS Information for management of waste electrical and electronic equipment containing batteries and accumulators This symbol appears on the product, on the batteries, on the accumulators or on their packaging or on their documentation; it indicates that the product and the batteries or the accumulators included must not be collected, recycled or disposed of with household waste at the end of their service life.
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS Our solid bio-combustible products, (hereinafter called “Products”) are designed and manufactured in compliance with one of the following European standard harmonised to Regulation (UE) no. 305/2011 for construction products: EN 14785: “Residential space heating appliances fired by wood pellets” EN 13240: “Roomheaters fired by solid fuel.”...
  • Page 11: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.
  • Page 12 2-INSTALLATION FOREWORD The installation position must be chosen according to the room, smoke extraction system and flue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the flue or the chimney pot. The manufacturer declines all responsibility in the event of installations that do not comply with the laws in force, incorrect room air exchange, electrical connection non-compliant with the standards and inappropriate use of the appliance.
  • Page 13 2-INSTALLATION FOREWORD The Chimney Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
  • Page 14 2-INSTALLATION TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 15 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 5 FIGURE 6 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 16 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draught and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimney pot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 17 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room (preferable solution see Figure 9 a);...
  • Page 18 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m BELOW Windows, doors, smoke outlets, cavities, ..1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ..0.3 m ABOVE Windows, doors, smoke outlets, cavities, ..1.5 m AT A DISTANCE from smoke outlet CONNECTION TO THE FLUE...
  • Page 19 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by rating plate) if next to flammable parts such as wood etc.
  • Page 20: 3-Drawings And Technical Features

    3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS STOVE DIMENSIONS SUITE AIR 10 UP! M1/ SUITE COMFORT AIR 12 UP! M1/ SUITE COMFORT AIR 14 UP! M1 Ø80 Ø50 Ø60 Ø80...
  • Page 21 3-DRAWINGS AND TECHNICAL FEATURES STOVE DIMENSIONS MUSA AIR 10 UP! M1/ MUSA COMFORT AIR 12 UP! M1/ MUSA COMFORT AIR 14 UP! M1 Ø80 Ø50 Ø54 Ø54 Ø80 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 22 3-DRAWINGS AND TECHNICAL FEATURES STOVE DIMENSIONS CLUB AIR 10 UP! M1/ CLUB COMFORT AIR 12 UP! M1/ CLUB COMFORT AIR 14 UP! M1 Ø80 Ø50 Ø80...
  • Page 23 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS SUITE/CLUB/MUSA AIR 10 UP! M1 Energy Efficiency Class Nominal output power 10.0 kW (8600 kcal/h) Minimum power output 2.3 kW (1978 kcal/h) Efficiency at Max 90.4% Efficiency at Min 92.6% Temperature of exhaust smoke at Max 212 °C Temperature of exhaust smoke at Min 89 °C...
  • Page 24 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS SUITE/CLUB/MUSA COMFORT AIR 12 UP! M1 Energy Efficiency Class Nominal output power 11.9 kW (10234 kcal/h) Minimum power output 3.4 kW (2924 kcal/h) Efficiency at Max 90.8% Efficiency at Min 93.2% Temperature of exhaust smoke at Max 193 °C Temperature of exhaust smoke at Min 106 °C...
  • Page 25 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS SUITE/CLUB/MUSA COMFORT AIR 14 UP! M1 Energy Efficiency Class Nominal output power 13,8 kW (11868 kcal/h) Minimum power output 3.4 kW (2924 kcal/h) Efficiency at Max 90.5% Efficiency at Min 93.2% Temperature of exhaust smoke at Max 205 °C Temperature of exhaust smoke at Min 106 °C...
  • Page 26: 4-Unpacking

    4-UNPACKING PREPARATION AND UNPACKING The packaging consists of a recyclable cardboard box in line with RESY standards and a wooden pallet. All packaging materials can be reused for similar use or eventually disposed of as urban solid waste, in compliance with the regulations in force. After having removed the packaging make sure the product is intact.
  • Page 27 4-UNPACKING REMOVING THE FASTENING BRACKETS SUITE/CLUB/MUSA STOVES Remove the Suite/Club/Musa stoves from the pallet by removing the two screws ‘’u’’ and the plate ‘’s’’ from the stove foot. There are four “s” brackets. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 28 4-UNPACKING Position the stove and connect it to the flue pipe. Use the four adjustable feet (J) to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.
  • Page 29: 5-Suit/Club Stove Assembly

    5-SUITE/CLUB STOVE ASSEMBLY Live electrical parts: only power the product once it has been fully assembled. On delivery, the Suite and Club stoves have no ceramic cladding, as shown in the image below. Take the box with the ceramics (figure below) and prepare them for installation. The ceramics are already completely assembled (ceramics and mounting brackets) and must be mounted as per the attached diagram, “Side panels assembly”...
  • Page 30 5-SUITE/CLUB STOVE ASSEMBLY INSTALLING THE FRONT LOWER PANEL To install the lower panel proceed as follows: • Take lower panel “B” • secure closure push-block “O” to the bracket positioned on panel “B”via the two screws “s” from above and the washers “v” under the block Now panel “B”...
  • Page 31 5-SUITE/CLUB STOVE ASSEMBLY For easier assembly of panel “B” it is recommended to remove bracket “D” from the stove structure by removing the two screws “p”. After that move panel “B” close to bracket “D” and fix it with screw “s” and nut “r” in the lower part and with screw “t” in the upper part. Technical Dept.
  • Page 32 5-SUITE/CLUB STOVE ASSEMBLY Take panel “B” with bracket “D” that has just been fixed and, using the two screws “p”, fix the whole to the stove structure.
  • Page 33 5-SUITE/CLUB STOVE ASSEMBLY REMOVING THE UPPER PANEL Panel “F” is already fixed to the stove structure, it may be removed in the event of maintenance, servicing or cleaning. After removing any top, remove screws “k”, two on the right and two on the left, and remove the top front panel “F”. Technical Dept.
  • Page 34 5-SUITE/CLUB STOVE ASSEMBLY INSTALLING THE SIDE PANELS There are codes on the internal part of the ceramics to help correctly position them. As shown in the following image, on the right side they are called D1/D2/D3 and on the left side S1/S2/S3, to be placed from the bottom upwards.
  • Page 35 5-SUITE/CLUB STOVE ASSEMBLY ASSEMBLY OF SIDE PANELS “D”/”S” Take the “D1” type panel and insert the hooks “z” of the stove in the holes “v”, preset in the ceramic bracket. Loosen screws “p”, which secure bracket “t” to the structure, so that hook “r” goes into hole “s” on the bracket of ceramic panel “D1”. Close screws “p”...
  • Page 36 5-SUITE/CLUB STOVE ASSEMBLY As for the previous panel“D1” take panel “D2” and insert holes “v” into hooks “z” fitted on the structure. Loosen the two “p” screws so that hook “r” on stove “t” goes into hole “s” on ceramic panel bracket “D2”.
  • Page 37 5-SUITE/CLUB STOVE ASSEMBLY Take panel “D3”, insert holes “v” on panel “D3” into hooks “t” on the stove frame. Loosen the two screws (see next page) that lock bracket “K” to the frame and insert hook “t” into hole “j” on panel “D3”. Technical Dept.
  • Page 38 5-SUITE/CLUB STOVE ASSEMBLY To make hook “t” on the bracket fit into ceramic panel “D3” it is necessary to loosen the screws, lift bracket “k”, insert the hook and secure bracket “k” to the stove frame again. Follow the same steps to secure the ceramic panels ““S1”, “S2” and “S3”. The ceramic kit comes with felt pads that may need to be installed to prevent the ceramic from vibrating.
  • Page 39 5-SUITE/CLUB STOVE ASSEMBLY ASSEMBLING THE TOP After assembling all ceramics “C”, take off handle “m”, take off the two “p” screws that lock top “q” to the stove frame. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 40 5-SUITE/CLUB STOVE ASSEMBLY Take part “A” and position it over the stove in the relative adjustable dampers. The rubber pads are adjusted by rotating the pad clockwise or anti-clockwise, depending on whether the level of the ceramic top is to be raised or lowered.
  • Page 41 5-SUITE/CLUB STOVE ASSEMBLY TOP OPENING To open the top of Suite and Club stoves, grasp handle “m” and pull it towards you. This operation needs to be carried out when the hopper is filled with pellets. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 42: 6-Musa Stove Assembly

    6-MUSA STOVE ASSEMBLY On delivery, the MUSA stove has no metal cladding and has the top fitted, as shown below. Take the box with the metal sides and prepare them for installation. The sides are fitted with screws for fixing to the structure. Attention! Carefully handle the metal sides as the paint may be damaged.
  • Page 43 6-MUSA STOVE ASSEMBLY The Musa stove is supplied with the steel sides separate and the cast iron top already mounted on the structure. Therefore, the top “B” and “C” must first be removed to assemble the sides. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 44 6-MUSA STOVE ASSEMBLY To take the top, off, remove the two “k” screws and lift it.
  • Page 45 6-MUSA STOVE ASSEMBLY To take top “C” off, take out the two “v” screws and pull it out from under the pellet top Place top “B” and “C” in a safe place. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 46 6-MUSA STOVE ASSEMBLY Take metal side “A” and insert the “z” holes in the “v” hooks on the stove frame. Fasten panel “A” at the top to the structure with the two screws “s”. Bracket “H” is fixed to the structure with two screws, the corresponding holes are slotted and therefore assure adjustment since panel “A”...
  • Page 47 6-MUSA STOVE ASSEMBLY Then fix again the top “C” to the structure with the two screws “v” and fix top “B” with the two screws “k”. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 48: 7-Connections To Additional Devices

    7-CONNECTIONS TO ADDITIONAL DEVICES USB SOCKET There is a USB socket on the back of the stove, if a software update is required; the ceramic/metal parts do not have to be removed to reach the socket directly in the circuit board (pos. 5 in the PCB). Attention! The USB socket must be used by skilled technicians.
  • Page 49 7-CONNECTIONS TO ADDITIONAL DEVICES Comfort Air ducting Comfort Air stoves can channel the air into other rooms through the connection with the accessory pipes to the rear “S” shaped flange provided as standard. The recommended maximum duct length is 8 metres per fan. It is advisable to set up ducts of similar length to distribute the hot air evenly in the various rooms.
  • Page 50 7-CONNECTIONS TO ADDITIONAL DEVICES Attention! It is mandatory to install the vents with “V” netting (1 or 2 depending on the type of appliance) on the rear “S” output for safety purposes and to prevent the rear wall from being hit directly by the hot air flow, generating halos, blackening or even dangerous heating in the case of flammable walls.
  • Page 51 7-CONNECTIONS TO ADDITIONAL DEVICES ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. It is recommended to disconnect the power cable when the stove is not used. ELECTRICAL STOVE CONNECTION The cable must never come into contact with the smoke exhaust pipe or any other part of the stove.
  • Page 52: 8-Loading The Pellets

    8-LOADING THE PELLETS LOADING THE PELLETS With the Musa stove, fuel is loaded in from the top of the stove by lifting the door, and with Suite/Club stoves it is necessary to pull the top towards you. Pour the pellets in slowly so that they are deposited at the bottom of the hopper. If loading pellets when the stove is running, open the door of the tank using the stove mitten that comes with the stove itself.
  • Page 56 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901904200 REV.1 30/10/2020...

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