Spectron spectrolab EM75 User Manual
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Spectron spectrolab EM75 User Manual

Tapping point
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User manual
Tapping point
EM75
09/2022

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Summary of Contents for Spectron spectrolab EM75

  • Page 1 User manual Tapping point EM75 09/2022...

  • Page 2: Table Of Contents

    Contents Spectron Gas Control Systems GmbH Contents 1 Introduction ..............................2 Description..............................2.1 Intended use ............................2.2 Misuse..............................2.3 Identification / label ..........................2.4 Environment ............................2.4.1 Temperatures..........................2.4.2 Degree of cleanliness ........................ 2.4.3 Emissions........................... 2.5 Standards and laws..........................3 Safety................................

  • Page 3: Introduction

    Introduction | 1 1 Introduction This user manual is the original user manual for the Tapping point EM75 from Spectron Gas Control Systems GmbH, referred to as Spectron. The user manual is intended to facilitate correct and safe operation for the operating firm, and to warn against misuse.

  • Page 4: Description

    2 | Description Spectron Gas Control Systems GmbH 2 Description 2.1 Intended use The intended use of the Tapping point EM75 is the removal of a gas from a system. In this pro- cess, the outlet pressure or the flow rate can be adjusted.

  • Page 5: Environment

    Spectron Gas Control Systems GmbH Description | 2 2.4 Environment 2.4.1 Temperatures Normal temperatures expected in a production area are assumed when operating the system: -20°C to +60°C. The air humidity must be below 60 % rel. humidity to prevent condensation. The operating tem- perature depends on the gas used.
  • Page 6 2 | Description Spectron Gas Control Systems GmbH EIGA documents GES_EM75_0922...

  • Page 7: Safety

    Spectron Gas Control Systems GmbH Safety | 3 3 Safety 3.1 Basic information on the safety instructions The product complies with the recognised technical regulations. Nevertheless, knowledge of the media used and their dangers as well as basic knowledge of the pressure control panel are pre- requisites for safe and accident-free operation.

  • Page 8: Safety Instructions

    3 | Safety Spectron Gas Control Systems GmbH 3.2 Safety instructions The safety instructions are to be observed by all persons working on the system. The rules and regulations for accident prevention applicable to the place of use are to be observed. The in- struction of the operating and maintenance personnel on system safety must be documented.
  • Page 9 Spectron Gas Control Systems GmbH Safety | 3 WARNING Repairs If the product is not used as intended, unpredictable operating conditions may occur. Serious personal injuries are possible. a) Repairs may not lead to a change in function. The system may not be tampered with or modified.

  • Page 10: Emergencies And Safety Devices

    3 | Safety Spectron Gas Control Systems GmbH NOTICE Lighting Incorrect switching actions or confusion can occur due to inadequate lighting. a) Ensure sufficient lighting in accordance with the statutory regulations. 3.3 Emergencies and safety devices The operational local safety regulations of the system operator, such as the alarm plan, fire safety regulations and the escape and rescue plans, apply in all cases for the operation of the Tapping point .

  • Page 11: Design And Function

    Spectron Gas Control Systems GmbH Design and function | 4 4 Design and function 4.1 Design Illustration 1: Tapping point design EM75 Item Description Short name Connection Process gas inlet See data sheet or indi- vidual configuration Valve (process gas inlet)

  • Page 12: Functional Description

    (incl. power supply) are the connections on the pressure control panel or product. The following areas and functions have not been included in the scope of supply from Spectron: – other systems, lines and installations of the overall system –...

  • Page 13: Installation

    Spectron Gas Control Systems GmbH Installation | 5 5 Installation 5.1 General information CAUTION Injury or damage in the event of incorrect assembly or disassembly Special steps are required for assembly and disassembly work on the product. Personal injuries and damage to the product are possible.
  • Page 14 The following applies to the Spectron compression fit- tings provided: Insert pipes up to the end stop into the threaded fit- tings and tighten union nut by 1 ¼...

  • Page 15: Connecting The Incoming And Outgoing Lines

    Spectron Gas Control Systems GmbH Installation | 5 5.2.2 Connecting the incoming and outgoing lines All lines must be connected in accordance with the applicable standards and specifications and tested with purge gas (pressure test and leak test). The specifications on dimensioning of the connections are described in the "Design"...

  • Page 16: Commissioning

    6 | Commissioning Spectron Gas Control Systems GmbH 6 Commissioning 6.1 Preparations for commissioning Purge the armature prior to initial commissioning! It is imperative to adhere to the direction of the gas flow when doing this! You must not purge counter to the usual direction of flow (from the tapping point to the process gas source), as this can flush debris resulting from the installation work, for example, back into the armature.

  • Page 17: Maintenance, Cleaning And Repairs

    Spectron Gas Control Systems GmbH Maintenance, cleaning and repairs | 7 7 Maintenance, cleaning and repairs 7.1 General information on maintenance WARNING Noise emission When working on pressurised pneumatic supply, significant noise emission can occur. Acute and chronic loss of hearing may result.

  • Page 18: Regular Maintenance Work And Cleaning

    7 | Maintenance, cleaning and repairs Spectron Gas Control Systems GmbH CAUTION Injury or damage in the event of incorrect assembly or disassembly Special steps are required for assembly and disassembly work on the product. Personal injuries and damage to the product are possible.

  • Page 19: Repair

    Spectron Gas Control Systems GmbH Repair | 8 8 Repair 8.1 General information on repair work WARNING Noise emission When working on pressurised pneumatic supply, significant noise emission can occur. Acute and chronic loss of hearing may result. a) Never perform work on the pressurised pneumatic supply without hearing protection.

  • Page 20: Troubleshooting And Fault Rectification

    8 | Repair Spectron Gas Control Systems GmbH Detect and assess causes of malfunction Rectify faults and restore operational readiness Repairs to the product may only be performed by the manufacturer or specialist personnel in- structed on the system. Work on electrical system parts may only be performed by a qualified electrician.

  • Page 21: Dismantling And Disposal

    6. Pack the product. 9.2 Returns If products are returned to Spectron for checking, maintenance or repair, it is essential to purge them with inert gas. A check can only be undertaken by Spectron if the repair pre-registration including the decontamination declaration has been duly completed.

  • Page 22: Disposal

    9 | Dismantling and disposal Spectron Gas Control Systems GmbH 9.3 Disposal Dismantling and disposal must be carried out in accordance with the official and legal require- ments at the site of the system. The operator must produce a risk assessment and work instruc- tions before dismantling.
  • Page 23 Spectron Gas Control Systems GmbH Monzastr. 2c D-63225 Langen Tel: +49 (0)6103 9424-050 Fax: +49 (0)6103 9424-072 info@spectron.de www.spectron.de...

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