Arbortech ALLSAW AS200X Service Manual

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ALLSAW
AS200X
SERVICE MANUAL
ALL.FG.200240.00
ALL.FG.200240.40
ALL.FG.200240.60
ALL.FG.200110.20
ALL.FG.200110.40
The contents of this manual are confidential and should not be distributed without written approval from
Arbortech Pty Ltd.

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  • Page 1 ALLSAW AS200X SERVICE MANUAL ALL.FG.200240.00 ALL.FG.200240.40 ALL.FG.200240.60 ALL.FG.200110.20 ALL.FG.200110.40 The contents of this manual are confidential and should not be distributed without written approval from Arbortech Pty Ltd.
  • Page 2: Table Of Contents

    Contents INTRODUCTION .............................. 1 SERVICING INFORMATION ..........................1 Diagnosis and Troubleshooting ......................1 Service Time Estimates ......................... 1 Torque Settings and Driver Types ......................1 Exploded Diagram and Parts List ......................2 2.4.1 Mechanism and Ancillaries ....................... 2 2.4.2 Motor and Electrical ......................... 4 SERVICE PROCEDURES ............................
  • Page 3: Introduction

    1 INTRODUCTION This manual details the common procedures for maintenance and repair work for the Arbortech AS200X. These procedures may be required following tool wear or failure from use. The most common maintenance items are drive belt and motor brush replacement, which will occur from extended use.
  • Page 4: Exploded Diagram And Parts List

    Exploded Diagram and Parts List 2.4.1 Mechanism and Ancillaries This diagram provides an overview of the AS200X components. Detailed diagrams of assembly positions and alignments are shown in the Service Procedures section.
  • Page 5 Description Part No. Details Model Qty. Handle washer ALL.FG.WASH030 Handle Pin ALL.FG.PIN005 10 x 35 mm dowel Top handle ALL.FG.HANDLE003 Idler nut ALL.FG.NUT006 M6 Nyloc 170/175/200 Idler washer ALL.FG.WASH024 170/175/200 Tension idler ALL.FG.TENSION002 Includes ALL.FG.BEARING003 175/200 Tension idler bearing ALL.FG.BEARING003 170/175/200 Idler screw ALL.FG.SCREW013A...
  • Page 6: Motor And Electrical

    2.4.2 Motor and Electrical...
  • Page 7 Description Part No. Qty. Bearing Cup See item 102 Rear armature bearing See item 102 Magnet See item 102 Armature See item 102 Baffle fan N399419 Plug, rubber 949638-02 230V N474622 Field 120V N474963 Field case N548995 Brush box See item 107 Spring See item 107 Brush cap...
  • Page 8: Service Procedures

    3 SERVICE PROCEDURES Head Shells and Ancillaries 3.1.1 Right Hand Head Shell To disassemble: Unscrew the bridging screw (5 mm hex) Unscrew the three right hand head shell screws (5 mm hex) Remove the shell. Most resistance will be around the base of the top handle.
  • Page 9: Dust Extraction Bracket

    3.1.5 Dust Extraction Bracket To remove the bracket, unscrew the dust extraction bracket screw (3 mm hex). The bracket can then be pivoted downwards and unhooked from the right hand casting. Note the wire guard may spring out of place by several mm. When assembling the dust extraction bracket, hook it into the casting then pivot upwards to trap the wire guard.
  • Page 10: Belt And Pulleys

    Belt and Pulleys 3.2.1 Belt Tensioning To tension the belt without disassembly: Loosen the idler screw (5 mm hex) until the screw can be moved along the slot (approximately 1 turn). Do not loosen further. Using the hex key, push the screw upwards towards the handle to tension the belt.
  • Page 11: Motor

    Motor 3.3.1 Brushes Inspection & Replacement The AS200 motor uses two brushes (top and bottom), one of which is fitted with an auto cut-off system. If the brush fitted with the system has reached the auto cut-off, or if either brush has worn to limit, replace both.
  • Page 12: Motor Separation

    3.3.3 Motor Separation If the armature requires replacement, the LH casting and crown shaft should be disassembled first as per 3.4.2 and 3.4.3 before separating the motor. Most other tasks requiring motor separation (such as replacing the field, replacing the field case, or inspecting the armature) can be performed with the LH casting in place.
  • Page 13: Castings And Mechanism

    Castings and Mechanism The aluminium castings (left hand and right hand) form the gearbox and provide mounting points for the mechanism, head shells and ancillaries. The left hand casting must be disassembled to access the gearbox, remove the armature or to remove the mechanism. The left hand casting must be assembled when removing or installing the top springs.
  • Page 14: Left Hand Casting

    3.4.2 Left Hand Casting To disassemble: Remove the head shells as per 3.1.1 & 3.1.3 and the drive belt as per 3.2.2. Remove the dust extraction bracket as per 3.1.5 can improve access but is not essential. Remove the top spring conrod screws (5 mm hex) and washers Remove the three casting screws (4 mm hex) Use a soft-face hammer to gently tap the left hand...
  • Page 15: Gearbox Inspection

    3.4.3 Gearbox inspection To disassemble: Remove the head shells as per 3.1.1 & 3.1.3, the drive belt as per 3.2.2, the power pulley as per 3.2.3 and the left hand casting as per 3.4.2. Use a soft-face hammer to tap the threaded end of the crown shaft until it releases from the gearbox.
  • Page 16 ARBORTECH PTY LTD 67 Westchester Rd, Malaga, WA, Australia, 6090 Ph: +61 8 9249 1944 Fax: +61 8 9249 2936 ARBORTECH EUROPE GMBH Esloher Str. 188, 57413 Finnentrop, Germany (Germany) +49 2724 2880474 30 Corporate Park Dr, Suite 210...

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