Oriental motor K II Series Operating Manual

OPER ATIN G M ANUAL
Ⅱ
Series
K
Right angle geared type
Introduction
„ Before using the motor
„
Only qualified and educated personnel should work with the product. Use the
product correctly after thoroughly reading the section "Safety precautions."
Should you require the inspection or repair of internal parts, contact the Oriental
Motor office where you purchased the product.
The product described in this manual has been designed and manufactured
to be incorporated in general industrial equipment. Do not use for any other
purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused
through failure to observe this warning.
„ Standard and CE Marking
„
• • This product is recognized by UL under the UL and CSA standards.
Also, it conforms to the China Compulsory Certification System (CCC System).
• • The motor is affixed the CE Marking under the Low Voltage Directive.
Refer to p.4 for details.
„ RoHS Directive
„
The products do not contain the substances exceeding the restriction values of
RoHS Directive (2011/65/EU).
Safety precautions
The precautions described below are intended to prevent danger or injury to
the user and other personnel through safe, correct use of the product. Use the
product only after carefully reading and fully understanding these instructions.
Handling the product without observing the instructions that accompany a
"Warning" symbol may result in serious injury or death.
• • Do not use the product in explosive or corrosive environments, in the presence
of flammable gases, or near combustibles. Doing so may result in fire, electric
shock or injury.
• • Only qualified and educated personnel should be allowed to perform
installation, connection, operation and inspection/troubleshooting of the
product. Handling by unqualified and uneducated personnel may result in fire,
electric shock, or injury.
• • Do not transport, install the product, perform connections or inspections
when the power is on. Always turn the power off before carrying out these
operations. Failure to do so may result in electric shock.
• • Turn off the power in the event the overheat protection device (thermal
protector) is triggered. Failure to do so may result in injury or damage to
equipment, since the motor will start abruptly when the overheat protection
device (thermal protector) is automatically reset.
• • The motor is Class І equipment. Install the motor so as to avoid contact with
hands, or ground it to prevent the risk of electric shock.
• • Install the motor in an enclosure in order to prevent electric shock or injury.
• • Keep the input power voltage within the specified range. Failure to do so may
result in fire or electric shock.
• • Securely connect the cables in accordance with the connection examples.
Failure to do so may result in fire or electric shock.
• • Do not forcibly bend, pull or pinch the lead wires. Doing so may result in fire
and electric shock.
• • Insulate the connection terminals of the supplied capacitor using the supplied
capacitor cap. Failure to do so may result in electric shock.
• • Turn off the power in the event of a power failure. Or the motor may suddenly
start when the power is restored and may cause injury or damage to
equipment.
• • Do not touch the connection terminal of the capacitor immediately after the
power is turned off (for a period of 30 seconds). The residual voltage may
cause electric shock.
• • Do not disassemble or modify the motor. This may cause electric shock or injury.
Handling the product without observing the instructions that accompany a
"Caution" symbol may result in injury or property damage.
• • Do not use the motor beyond its specifications. Doing so may result in electric
shock, injury or damage to equipment.
• • Do not touch the motor during operation or immediately after stopping. The
surface is hot and may cause a skin burn(s).
• • Do not lift the motor by holding the motor output shaft or motor lead wires.
Doing so may result in injury.
• • Keep the area around the motor free of combustible materials. Failure to do so
may result in fire or a skin burn(s).
• • Do not leave anything around the motor that would obstruct ventilation. Doing so
may result in damage to equipment.
• • Do not touch the rotating part (output shaft) while operating the motor. Doing
so may result in injury.
HM-9361-2
Induction Motor
Warning
Caution
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety
precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.
• • When an abnormality is noted, turn off the power immediately. Failure to do so
may result in fire, electrical shock or injury.
• • The motor surface temperature may exceed 70 °C (158 °F)
even under normal operating conditions. If the operator is
allowed to approach the running motor, attach a warning
label as shown in the figure in a conspicuous position.
Failure to do so may result in a skin burn(s).
• • Dispose the product correctly in accordance with laws and regulations, or
instructions of local governments.
Preparation
„ Checking the product
„
Verify that the items listed below are included. Report any missing or damaged
items to the branch or sales office from which you purchased the product.
• • Geared motor ....................................... 1 unit
• • Capacitor .............................................. 1 piece
• • Capacitor cap ....................................... 1 piece
• • Hexagonal socket head screw set ........ 1 set
(Hexagonal socket head screws, washers, spring washers 4 pieces each)
• • Parallel key ........................................... 1 piece
(Fixed to the output shaft for the solid shaft type)
• • Safety cover .......................................... 1 piece (only for hollow shaft type)
• • OPERATING MANUAL ......................... 1 copy (this document)
„ Checking the model name
„
Check the model number against the number indicated on the product.
Enter the following code or number in the box („) and (o) within the model name.
: Enter a motor classification representing the power supply voltage.
„
JA : Single-phase 100 V 50/60 Hz
o: Enter a number representing the gear ratio.
• • Terminal box type
Type Model
4IK25„T2-GHRo
Hollow shaft
5IK40„T2-GHRo
type
5IK90„T2-GHRo
4IK25„T2-GARo
5IK40„T2-GARo
5IK90„T2-GARo
Solid shaft
type
4IK25„T2-GALo
5IK40„T2-GALo
5IK90„T2-GALo
• • Lead wire type
Type Model
4IK25„-GHRo
Hollow shaft
5IK40„-GHRo
type
5IK90„-GHRo
4IK25„-GARo
5IK40„-GARo
5IK90„-GARo
Solid shaft
type
4IK25„-GALo
5IK40„-GALo
5IK90„-GALo
• ∗ Model name that conforms to the UL Standards and CSA Standards
Installation
„ Location for installation
„
Install it in a well-ventilated location that provides easy access for inspection.
[ Common conditions ]
• • Operating ambient temperature 0 to +50 °C (+32 to +122 °F) (non-freezing)
• • Operating ambient humidity 85%, maximum (non-condensing)
• • Area that is free from an explosive atmosphere or toxic gas (such as sulfuric
gas) or liquid
• • Area not exposed to direct sun
• • Area free of excessive amount dust, iron particles or the like
• • Area free of excessive salt
• • Area not subject to continuous vibration or excessive shocks
• • Area free of excessive electromagnetic noise (from welders, power machinery, etc.)
• • Area free of radioactive materials, magnetic fields or vacuum
• • Altitude Up to 1000 m (3300 ft.) above sea level
Warining label
JC : Single-phase 200 V 50/60 Hz
Model name for Degree of
standards ∗ protection
4IK25HP-„T2
IP66
5IK40HP-„T2
5IK90HP-„T2
IP54
4IK25HP-„T2
IP66
5IK40HP-„T2
5IK90HP-„T2
IP54
4IK25HP-„T2
IP66
5IK40HP-„T2
5IK90HP-„T2 IP54
Model name for Degree of
standards ∗ protection
4IK25HP-„
5IK40HP-„
5IK90HP-„
4IK25HP-„
5IK40HP-„
IP20
5IK90HP-„
4IK25HP-„
5IK40HP-„
5IK90HP-„
1