ROLA-CHEM RC554XXP Operating Manual

ROLA-CHEM RC554XXP Operating Manual

Dual orp/ph digital controller

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Manual
Operating
MODEL RC554XXP
Dual ORP/pH Digital Controller
pH
ORP
FLOW SWITCH
pH OUTPUT
ORP1 OUTPUT
ORP2 OUTPUT
POWER
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
ROLA-CHEM
®
Digital Controller
PN 554326
06/28/19
Page: 1 of 24

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Summary of Contents for ROLA-CHEM RC554XXP

  • Page 1 Manual Operating MODEL RC554XXP Dual ORP/pH Digital Controller FLOW SWITCH pH OUTPUT ORP1 OUTPUT ORP2 OUTPUT POWER IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS ROLA-CHEM ® Digital Controller PN 554326 06/28/19 Page: 1 of 24...
  • Page 2: Safety Instructions

    NSPI recommended ranges or water chemistry must be manually corrected. 1.11 WARNING! Controller uses microprocessor. Wireless communication equipment or other electrical devices operated in close proximity may cause inadvertent actuation of chemical feed pumps. ROLA-CHEM ® Digital Controller PN 554326...
  • Page 3: Table Of Contents

    5.3 pH Calibration 5.4 ORP settings 5.5 Operating mode 6. Troubleshooting 7. Warranty 8. Appendix 8.1 Dip switch settings 8.2 Factory default settings 8.3 Water chemistry ranges-NSPI 8.4 Typical system installations ROLA-CHEM ® Digital Controller PN 554326 06/28/19 Page: 3 of 24...
  • Page 4: Quick Start Reference

    Other: See the appropriate manual sections for: - Calibrating the pH sensor – See section 5.3 - Changing dip switches (pH/ORP interlock, Consecutive Feed Alert Limit and acid/base chemical feed). – See Appendix section 8.1 ROLA-CHEM ® Digital Controller PN 554326...
  • Page 5: Description And Specifications

    The feed cycle is a timed based ‘feed then delay’ system. The controller has a series of fixed feed times (0.6 to 900 sec.) with associated delays as well as a Continuous feed mode. A feed cycle consists of a feed time plus a delay time. Example: a 30 second feed time ROLA-CHEM ® Digital Controller...
  • Page 6: Specifications

    Mode indicator - LED (pH, ORP1, ORP2, Auto) Note: feed lamps flash during the feed time and are on continuously during the delay time of the feed cycle. Operating Temperature: 40 to 120° F ROLA-CHEM ® Digital Controller PN 554326...
  • Page 7 + ORP and pH Interlock + Acid/base feed + Adjustable Consecutive Feed Alert Limit Features and Options + Flow switch input + Individually fused outputs + 120 VAC transformer ROLA-CHEM ® Digital Controller PN 554326 06/28/19 Page: 7 of 24...
  • Page 8: Description Of Controls

    When ORP1 lamp is illuminated the five SET buttons are enabled. When ORP2 lamp is illuminated the three SET buttons are enabled. 8- pH/ORP SENSOR CONNECTORS - BNC type FLOW SWITCH pH OUTPUT ORP1 OUTPUT ORP2 OUTPUT POWER ROLA-CHEM ® Digital Controller PN 554326 06/28/19 Page: 8 of 24...
  • Page 9 Alert level feature. As the button is pressed the pH readout will scroll through the available High Alert pH levels (7.5 to 8.4 and off). Release the button when the desired level is reached. The High Alert cannot be turned off in the BASE feed selection. ROLA-CHEM ® Digital Controller...
  • Page 10 Note: The controller will overshoot the ORP Set Level by 10mV to reduce on/off cycles. High Alert: Pressing the HIGH ALERT button allows the operator to set or turn off the High Alert level feature. As the button is pressed the ORP readout will scroll through the ROLA-CHEM ® Digital Controller...
  • Page 11 3.3.5 ORP2 SET mode: This enables the first three programming buttons to set the desired ORP parameters. ORP2 control parameters are the same as ORP1 except that ORP2 set level will be 10mV or more below OPR1. ROLA-CHEM ® Digital Controller...
  • Page 12: Installation

    D o n ot rem ov e front panel T w o screw s m ou nted v ia the P ow er panel access C o ntro ller w ith po w er p anel access cover rem oved ROLA-CHEM ® Digital Controller...
  • Page 13: Power Panel Access

    The ORP and pH are independently fused to protect the controller from defective feeders. These fuses are located inside the lower panel. The fuse holders are shipped with 3.15 amp fuses. Replacement fuses are 5mm x 20mm Fast Acting IEC. ROLA-CHEM ® Digital Controller...
  • Page 14: Flow Switch

    Note: It is recommended that an inline filter be used to help keep the flowcell (including probes) and flow switch free from debris. Debris may cause obstruction in flow switch and prevent the switch from functioning. ROLA-CHEM ® Digital Controller...
  • Page 15: Operation

    24 hours for the sensors to acclimate to the system so recalibrate 24 hours after the first calibration. The pH sensor calibration should be checked every four to six weeks. If calibration is required more often than probe may need cleaning or replacement. ROLA-CHEM ® Digital Controller...
  • Page 16: Orp Settings

    The controller must be in this mode for the feeders to maintain the desired parameters. ® Note: When using an automatic controller with ROLA-CHEM pumps, the pump switch should be in the CONTINUOUS position (not Timed or Off).
  • Page 17: Troubleshooting

    * Pump/feeders must be large enough to reach desired set-points in a relatively short time. Automation using controllers may require larger feeder or more concentrated chemicals than system that uses continuous time controlled feeding (i.e. feeders only). ROLA-CHEM ® Digital Controller PN 554326...
  • Page 18 If these two steps are not performed the controller will remain in test mode and it will not operate properly. ® If the error code continues to appear contact ROLA-CHEM service personnel. 6.5 Digital Display numbers flashing * Consecutive Feed Alert Limit has been reached. See appendix for Consecutive Feed Alert Limit details.
  • Page 19: Warranty

    (5) years. If this unit fails within the five (5) year period it will be repaired or replaced (ROLA-CHEM ®...
  • Page 20: Appendix 8.1 Dip Switch Settings

    #3 OFF factory setting – Unit set to feed acid chemical when pH is over set level. #3 ON – Unit set to feed base chemical when pH is under set level. Switch #4 – no function on this controller. ROLA-CHEM ® Digital Controller...
  • Page 21: Factory Default Settings

    Maintain at 30 ppm or less for best probe life.* TDS (Total Dissolved Solids): 300-2000 ppm Calcium Hardness: 200-400 ppm Free Chlorine: 1.0-3.0 ppm (> 700 mV ORP) *20-30 ppm of cyanuric acid provides approx. 95% of the shielding effect for chlorine. ROLA-CHEM ® Digital Controller PN 554326 06/28/19...
  • Page 22: Typical System Installations

    **When using tri-chlor, recommended alkalinity is 95-125 ppm. 8.4 Typical System Installation ROLA-CHEM ® Digital Controller PN 554326 06/28/19 Page: 22 of 24...
  • Page 23 -NOTES- ROLA-CHEM ® Digital Controller PN 554326 06/28/19 Page: 23 of 24...
  • Page 24 -NOTES- ROLA-CHEM ® Digital Controller PN 554326 06/28/19 Page: 24 of 24...

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