Toro TimeCutter SW 3200 Operator's Manual
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Toro TimeCutter SW 3200 Operator's Manual

Riding mower
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Original Instructions (EN)
TimeCutter
Mower
Model No. 74780—Serial No. 401100000 and Up
Form No. 3416-953 Rev A
®
SW 3200 Riding
*3416-953* A

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  • Page 1 Form No. 3416-953 Rev A TimeCutter ® SW 3200 Riding Mower Model No. 74780—Serial No. 401100000 and Up *3416-953* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Toro parts. For the Operator’s Manual, the complete warranty Important: If you are using a machine with a Toro details, or to register your product, use the QR engine above 1500 m (5,000 ft) for a continuous code or visit www.Toro.com.

  • Page 3: Table Of Contents

    Contents Safety ............... 4 General Safety ........... 4 Slope Indicator ........... 5 Safety and Instructional Decals ......6 Product Overview ............11 Controls ............11 Before Operation ..........13 Before Operation Safety ........13 Adding Fuel ............13 Performing Daily Maintenance......14 g230912 Breaking in a New Machine ......

  • Page 4: Safety

    Safety Releasing the Electric Brake ......36 Belt Maintenance ..........37 Inspecting the Belts .......... 37 The following instructions are from ANSI standard Replacing the Mower Belt ......... 37 B71.4-2012. Mower Maintenance..........38 Servicing the Cutting Blades ......38 Leveling the Mower Deck........40 General Safety Removing the Mower Deck.......

  • Page 5: Slope Indicator

    Slope Indicator g011841 Figure 4 This page may be copied for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal106-8717 106-8717 decalbatterysymbols 1. Read the instructions before servicing or performing Battery Symbols maintenance.
  • Page 7 decal121-0771 121-0771 1. Choke 4. S position 2. F position 5. Power takeoff (PTO), blade-control switch 3. Continuous-variable setting decal131-3620 131-3620 decal121-2989b 121-2989 1. Pedal position—forward 3. Pedal position—reverse 1. Bypass lever position for 2. Bypass lever position for 2. Pedal position—neutral pushing the machine operating the machine...
  • Page 8 decal131-3621b 131-3621 1. Crushing/dismemberment hazard of bystanders—keep bystanders away from the machine; do not start the machine with bystanders nearby. decal131-3665 131-3665 1. Blade spinning 3. Read the Operator's Manual. 2. Reverse decal131-3955 131-3955 1. On 2. Off...
  • Page 9 decal132-0870 132-0870 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in those conditions on that day and at that site.
  • Page 10 decal132-0872 132-0872 1. Thrown object 3. Severing hazard of hand hazard—keep bystanders or foot—keep away from away from the machine. moving parts. 2. Thrown object hazard, 4. Entanglement raised baffle—do not hazard—keep away operate the machine with from moving parts; keep an open deck;...

  • Page 11: Product Overview

    Product Overview g027912 Figure 5 1. Traction-control pedal 4. Steering wheel 7. Engine 10. Key Choice ® control 2. Height-of-cut lever 5. Control panel 8. Fuel-tank cap 11. Mower deck 9. Rear drive wheel 12. Front caster wheels 3. SmartPark ™...
  • Page 12 You can use the fuel window, located on the left side Authorized Service Dealer or Distributor or go to of the machine, to verify the presence of fuel in the www.Toro.com for a list of all approved attachments tank (Figure and accessories.

  • Page 13: Before Operation

    Operation Note: Determine the left and right sides of the containers on the ground, away from your vehicle machine from the normal operating position. before filling. • Remove the equipment from the truck or trailer Before Operation and refuel it while it is on the ground. If this is not possible, then refuel from a portable container rather than a fuel-dispenser nozzle.

  • Page 14: Performing Daily Maintenance

    • Do not store fuel either in the fuel tank or fuel containers over the winter unless you use a fuel stabilizer. • Do not add oil to gasoline. Using Stabilizer/Conditioner Use a fuel stabilizer/conditioner in the machine to provide the following benefits: •...

  • Page 15: Using The Safety-Interlock System

    Using the Safety-Interlock blade-control switch; you should hear the clutch engage. System Ensure that the traction pedal is in neutral and turn the key to the position. The PTO START should disengage and the engine should crank WARNING and start without the blades moving. If the safety-interlock switches are With the engine running, rise from the seat.

  • Page 16: Positioning The Seat

    Positioning the Seat Positioning the Steering Wheel The seat can move forward and backward. Position the seat where you have the best control of the The steering wheel has 3 positions for operation and machine and are most comfortable (Figure 1 full-up position.

  • Page 17: During Operation

    • Never carry passengers on the machine and keep • Use only accessories and attachments approved bystanders and pets away from the machine by Toro. during operation. • This machine produces sound levels in excess • Operate the machine only in good visibility to avoid of 85 dBA at the operator’s ear and can cause...
  • Page 18 • Identify hazards at the base of the slope. Do not operate the machine near drop-offs, ditches, embankments, water, or other hazards. The machine could suddenly roll over if a wheel goes over the edge or the edge collapses. Keep a safe distance (twice the width of the machine) between the machine and any hazard.

  • Page 19: Operating The Smart Park Parking Brake

    Operating the Smart Park ™ Disengaging the Blade-Control Switch Parking Brake (PTO) The parking brake is activated electronically. Engage the parking brake by 1 of the following actions: • Pressing the Smart Park ™ switch to the position (Figure • The parking brake engages automatically when the operator leaves the seat and the traction control pedal is in the...

  • Page 20: Starting The Engine

    Starting the Engine CAUTION Children or bystanders may be injured if they Important: Do not engage the starter for more move or attempt to operate the machine while than 5 seconds at a time. Engaging the starter it is unattended. motor for more than 5 seconds can damage the starter motor.

  • Page 21: Mowing In Reverse

    Turn the Key Choice key clockwise until it stops and release it. Note: A red light illuminating on the console indicates that the interlock has been deactivated. Perform the mowing. When finished mowing, remove the Key Choice (Figure Note: Once you deactivate the interlock, it g027750 stays in this mode—with your mower blade or Figure 18...

  • Page 22: Adjusting The Height Of Cut

    Adjusting the Height of Cut Operating Tips Note: The transport position is the highest Using the Fast Throttle Setting height-of-cut position or cutting height at 115 mm (4-1/2 inches) as shown in Figure For best mowing and maximum air circulation, operate the engine at the F position.

  • Page 23: After Operation

    File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a Pushing the Machine by genuine Toro replacement blade. Hand Important: Always push the machine by hand.

  • Page 24: Transporting The Machine

    Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury.
  • Page 25 If using a trailer, connect it to the towing vehicle and connect the safety chains. If applicable, connect the trailer brakes and lights. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 21).

  • Page 26: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil and filter. After the first 5 hours • Clean and check the air-cleaner foam element. •...

  • Page 27: Pre-Maintenance Procedures

    • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.

  • Page 28: Lubrication

    Lubrication Engine Maintenance Greasing the Bearings Engine Safety • Shut off the engine before checking the oil or Service Interval: Every 25 hours—Grease all the adding oil to the crankcase. lubrication points. • Keep your hands, feet, face, clothing, and other Grease Type: No.

  • Page 29: Servicing The Engine Oil

    Install the foam filter onto the paper filter (Figure 28). Install the foam and paper filter onto the air-cleaner housing. Install the air-cleaner cover, and tighten the 2 knobs (Figure 27). Servicing the Engine Oil Engine-Oil Specifications g233265 Oil Type: Detergent oil (API service SF, SG, SH, SJ, Figure 28 or higher) 1.
  • Page 30 g193541 Figure 30 Changing the Engine Oil and Filter Service Interval: After the first 5 hours Every 100 hours (more often under a heavy load or in high temperatures). g029369 Figure 31 Every 100 hours (more often in dirty or dusty conditions).
  • Page 31 g193530 Figure 33 g027477 Figure 32 Dispose of the used oil at a recycling center. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 33).

  • Page 32: Servicing The Spark Plug

    Servicing the Spark Plug Service Interval: Every 50 hours—Check the spark plug. Every 100 hours—Replace the spark plug. Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing g206628 Figure 35 the spark plug and a gapping tool or feeler gauge to...

  • Page 33: Fuel System Maintenance

    Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or g027506 explosion from fuel can burn you, others, and can damage property. • Perform any fuel-related maintenance when the engine is cold. Do this outdoors in an open area.

  • Page 34: Electrical System Maintenance

    Electrical System Note: Retain all fasteners. Maintenance WARNING Incorrectly removing the cables from battery could damage the machine and Electrical System Safety cables, causing sparks. Sparks can • Disconnect the battery before repairing the cause the battery gasses to explode, machine.

  • Page 35: Servicing The Fuses

    Servicing the Fuses Charge the battery for a minimum of 1 hour at 6 to 10 A. The electrical system is protected by fuses. It requires Note: Do not overcharge the battery. no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short.

  • Page 36: Drive System Maintenance

    Releasing the Electric Drive System Brake Maintenance You can manually release the electric brake by rotating the link arms forward. Once the electric brake Checking the Tire Pressure is energized, the brake resets. Service Interval: Every 25 hours—Check tire Turn the key to the position or disconnect pressure.

  • Page 37: Belt Maintenance

    (Figure 43). (38 mm (1-1/2 inches). Using a spring-removal tool (Toro Part No. Using a spring-removal tool (Toro Part No. 92-5771), install the idler spring over the deck 92-5771), remove the idler spring from the deck hook and place tension on the idler pulley and...

  • Page 38: Mower Maintenance

    Mower Maintenance Servicing the Cutting Blades To ensure a superior quality of cut, keep the blades sharp. For convenient sharpening and replacement, keep extra blades on hand. g006530 Figure 44 1. Cutting edge 3. Wear/slot forming Blade Safety 2. Curved area 4.
  • Page 39 g014973 g014973 Figure 46 Figure 48 1. Blade (in position for measuring) 1. Opposite blade edge (in position for measuring) 2. Level surface 2. Level surface 3. Measured distance between blade and the surface (A) 3. Second measured distance between blade and surface (B) Rotate the same blade 180 degrees so that If the difference between A and B is greater the opposing cutting edge is now in the same...

  • Page 40: Leveling The Mower Deck

    Installing the Blades Install the blade onto the spindle shaft (Figure 49). Important: The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting. Install the blade stiffener, curved washer (cupped side toward the blade), and blade bolt (Figure 49).
  • Page 41 Check the side-to-side adjustments again; repeat this procedure until the measurements are correct. Continue leveling the mower deck by checking the front-to-rear blade slope; refer to Adjusting the Front-to-Rear Blade Slope (page 41). Adjusting the Front-to-Rear Blade Slope Check the front-to-rear blade level any time you install the mower.

  • Page 42: Removing The Mower Deck

    g014634 Figure 55 1. Adjusting rod 3. Locknut 2. Adjusting block g014635 Figure 56 To raise the front of the mower, tighten the adjustment nut. 1. Front support rod 3. Deck bracket 2. Locking nut To lower the front of the mower, loosen the adjustment nut.

  • Page 43: Installing The Mower Deck

    Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation. Installing the Mower Deck Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 44: Cleaning

    Cleaning Cleaning under the Front of the Machine Service Interval: After each use—Check and clean the front of the machine. Remove debris under the front of the machine with compressed air or by hand with a brush (Figure 59). Note: Do not use water to clean under the front of the machine;...

  • Page 45: Storage

    Storage tank. Follow mixing instructions from the stabilizer manufacturer. Do not use an alcohol-based stabilizer (ethanol or Storage Safety methanol). Note: A fuel stabilizer/conditioner is most • Let the engine cool before storing the machine. effective when mixed with fresh fuel and •...

  • Page 46: Storing The Battery

    Storing the Battery Fully charge the battery. Let the battery rest for 24 hours, then check the battery voltage. Note: If the battery voltage is below 12.6 V, repeat steps and 2. Disconnect the cables from the battery. Check the voltage periodically to ensure that the voltage is 12.4 V or higher.

  • Page 47: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The fuel tank is showing signs of collapsing 1. The air-cleaner paper element clogged. 1. Clean the paper element. or the machine is frequently showing signs of running out of fuel. The engine overheats. 1.
  • Page 48 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or 2. Contact an Authorized Service Dealer. broken. 3. The traction belts are off the pulleys. 3.

  • Page 49: Schematics

    Schematics g027754 Electrical Diagram (Rev. A)
  • Page 50 Notes:...
  • Page 51 Notes:...

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