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MK ZRF-P 2012 Technical Documentation Manual

Timing belt conveyor
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Technical
Documentation
ZRF-P 2012 TIMING BELT CONVEYOR
Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details.
The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.
Your serial number is also recorded above.
Ensure the serial number tag above matches the serial number on your conveyor.

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Summary of Contents for MK ZRF-P 2012

  • Page 1 ZRF-P 2012 TIMING BELT CONVEYOR Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details. The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.
  • Page 2 Conveyor Belt Maintenance - Tensioning & Tracking Conveyor Belt Maintenance - Belt Replacement Conveyor Maintenance - Tensioning & Greasing Of Drive Chain Notes & Contact Information 10.2 Contacting mk North America, Inc. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 3 1.2 The importance of reading your manual Inside this manual you will fi nd the instructions on how to set up and maintain your mk conveyor properly, as well as maximize its performance. Please take the time to read this manual and familiarize yourself with these set up and maintenance instructions.
  • Page 4 DWG# field is blank it is not a cause for concern. SO#: This is the shop order number in which this unit was built. This is an mk North America, Inc. internal number. This number is also referenced on any related invoices, etc.
  • Page 5 MBF (Modulband Foerderer) Modular Belt Conveyor “Foerderer” = Conveyor SBF (Scharnierband Foerderer) Hinged Belt Conveyor SRF (Staurollen Foerderer) Accumulating Roller Conveyor Style of Conveyor mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2023...
  • Page 6 The ZRF-P 2012 has many typical conveyor components. Below is a description of the basic parts and options for the ZRF-P 2012 conveyor. The items you receive will vary based on your actual purchase order. Items may appear different on your model based on your particular order requirements. Consult your approval drawing for specific items included in your order.
  • Page 7 Warranty mk North America, Inc. (MKNA) offers a COMPLETE ONE YEAR WARRANTY from the date of delivery, to the original purchaser of the MKNA equipment (CUSTOMER), to be free from defects in material and workmanship; under normal use and with proper installation, maintenance and cleaning.
  • Page 8 Technical Documentation ZRF-P 2012 SAFETY REQUIREMENTS Warnings - Safety Guidelines READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2023 Page 8...
  • Page 9 SAFETY REQUIREMENTS (CONT.) mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2023 Page 9...

  • Page 10: Table Of Contents

    Technical Documentation ZRF-P 2012 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS Important Notes About Wear Items & Maintenance ZRF-P 2012 AC ZRF-P 2012 AF ZRF-P 2012 AS ZRF-P 2012 BC mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...

  • Page 11: Wear Items & Maintenance For Specific Drive Options

    • All parts which contact the product should be cleaned weekly (example: belt). • Remove heavy grease coatings with ethyl alcohol. • Blow off debris from belts with structured surfaces using compressed air. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...

  • Page 12: Zrf-P 2012 Ac

    This document contains proprietary information which shall not be reproduced, Bloomfield, CT 06002 transfered to other documents, disclosed to others, used for manufacturing or Ph: 860.769.5500 any other purpose without written permission of mk North America, Inc. www.mknorthamerica.com Title: -All dimensions in millimeters unless otherwise specified-...
  • Page 13 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2012 AC (Cont.) Maintenance Work for ZRF-P 2012 AC Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.

  • Page 14: Zrf-P 2012 Af

    This document contains proprietary information which shall not be reproduced, Bloomfield, CT 06002 transfered to other documents, disclosed to others, used for manufacturing or Ph: 860.769.5500 any other purpose without written permission of mk North America, Inc. www.mknorthamerica.com Title: -All dimensions in millimeters unless otherwise specified-...
  • Page 15 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2012 AF (Cont.) Maintenance Work for ZRF-P 2012 AF Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.

  • Page 16: Zrf-P 2012 As

    This document contains proprietary information which shall not be reproduced, Bloomfield, CT 06002 transfered to other documents, disclosed to others, used for manufacturing or Ph: 860.769.5500 any other purpose without written permission of mk North America, Inc. www.mknorthamerica.com Title: -All dimensions in millimeters unless otherwise specified-...
  • Page 17 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2012 AS (Cont.) Maintenance Work for ZRF-P 2012 AS Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.

  • Page 18: Zrf-P 2012 Bc

    This document contains proprietary information which shall not be reproduced, Bloomfield, CT 06002 transfered to other documents, disclosed to others, used for manufacturing or Ph: 860.769.5500 any other purpose without written permission of mk North America, Inc. www.mknorthamerica.com Title: -All dimensions in millimeters unless otherwise specified-...
  • Page 19 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2012 BC (Cont.) Maintenance Work for ZRF-P 2012 BC Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.
  • Page 20 • Belts may need to be tracked due to shifting during shipping. • Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory. • Belt tracking should only be done at the idler end.
  • Page 21 General Instructions: • The belt was tensioned and adjusted at the factory before delivery of the mk product. Loosen screws (1) and (2) to pull the entire assembly (3) out (in the direction of the arrow) in order to pretension the timing belt.
  • Page 22 • Any auxiliary parts that interfere must be removed. • Reassemble in reverse order. • Replacement belts must be tracked and tensioned prior to use (see Section 7). mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 23 • To replace belt, slip it over the side of the conveyor. • Reassemble conveyor in the reverse order and the track and tension belt prior to use. (see Section 7) mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 24 Conveyor power must be disconnected before performing maintenance. Do NOT lubricate timing belt and pulley drive trains. This section does not apply to AF and BC drives. ZRF-P 2040 AC ZRF-P 2040 AS mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 25 Reassemble Reassemble in reverse order; ensuring all screws are tight and all guards are in place before operating. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2023...
  • Page 26 Reassemble Reassemble in reverse order; ensuring all screws are tight and all guards are in place before operating. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 27 NOTES & CONTACT INFORMATION 10.1 Record Your Notes Email: sales@mknorthamerica.com Phone: (860) 769-5500 Fax: (860) 769-5505 mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2023 Page 27...
  • Page 28 North America, Inc. an mk Technology Group Company 105 Highland Park Drive Bloomfield, CT 06002, USA Phone: (860) 769-5500 Fax: (860) 769-5505 www.mknorthamerica.com sales@mknorthamerica.com All rights reserved, information subject to change without notice. © 2022 mk North America, Inc. REV. 2022.19.04...