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MK North America GUF-P 2041 Technical Documentation Manual

Belt conveyor
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Technical
Documentation
GUF-P 2041 BELT CONVEYOR
Each serial number is unique to that specific unit and provides mk North America with complete order details.
The serial number is located on the frame of the conveyor. See section 2 for more details.

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Summary of Contents for MK North America GUF-P 2041

  • Page 1 Documentation GUF-P 2041 BELT CONVEYOR Each serial number is unique to that specific unit and provides mk North America with complete order details. The serial number is located on the frame of the conveyor. See section 2 for more details.
  • Page 2 Conveyor Belt Maintenance - Tensioning & Tracking Conveyor Belt Maintenance - Belt Replacement Conveyor Maintenance - Tensioning & Greasing Of Drive Chain Notes & Contact Information 10.2 Contacting mk North America, Inc. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...

  • Page 3: General Information

    1.2 The importance of reading your manual Inside this manual you will fi nd the instructions on how to set up and maintain your mk conveyor properly, as well as maximize its performance. Please take the time to read this manual and familiarize yourself with these set up and maintenance instructions.
  • Page 4 DWG# field is blank it is not a cause for concern. SO#: This is the shop order number in which this unit was built. This is an mk North America, Inc. internal number. This number is also referenced on any related invoices, etc.
  • Page 5 SBF (Scharnierband Foerderer) Hinged Belt Conveyor SPU (Staufaehiges Pallettenumlaufystem) Continuous Motion Pallet Conveyor SRF (Staurollen Foerderer) Accumulating Roller Conveyor TKU (Taktkettenförderer) Timing Chain Conveyor ZRF (Zahnriemen Förderer) Timing Belt Conveyor mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024...
  • Page 6 Gearmotor Mount/Drive Assembly - serial number plate mounted here Gearmotor Speed Control (not shown) Belt Side Rails (not shown) Support Stand Stand Stringer mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 6...

  • Page 7: Warranty Information

    Warranty mk North America, Inc. (MKNA) offers a COMPLETE ONE YEAR WARRANTY from the date of delivery, to the original purchaser of the MKNA equipment (CUSTOMER), to be free from defects in material and workmanship; under normal use and with proper installation, maintenance and cleaning.

  • Page 8: Safety Requirements

    Technical Documentation GUF-P 2041 SAFETY REQUIREMENTS Warnings - Safety Guidelines READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 8...
  • Page 9 SAFETY REQUIREMENTS (CONT.) NOTICE All work should be done by quali ed professionals. This includes electricians for all wiring. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 9...
  • Page 10 Important Notes About Wear Items & Maintenance GUF-P 2041 AA GUF-P 2041 AC GUF-P 2041 AS GUF-P 2041 AM GUF-P 2041 BA GUF-P 2041 BC GUF-P 2041 CA mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 10...
  • Page 11 • Belts require little special care. They are easily cleaned using lukewarm soapy water. • Remove heavy grease coatings with ethyl alcohol. • Blow off debris from belts with structured surfaces using compressed air. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 12 GUF-P 2041 AA Drive AA & Tail 19 Tail 01 Tail 13 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 12...

  • Page 13: Position Description

    K101000368 Roller Bearing 608-2Z K101000325 Belt Inquire with mk North America NOTE: For adjusting the belt tensioning, please see the related section for details. When cleaning the belt, avoid any harsh chemicals or detergents. mk North America, Inc. 105 Highland Park Drive...
  • Page 14 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P 2041 AC Tail 13 Tail 01 Tail 19 9, 10 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 14...
  • Page 15 Roller Bearing 2205-2RS1 K101010316 Roller Bearing 6002-2RS1 K101000368 Roller Bearing 608-2Z K101000325 Belt Inquire with mk North America Gearmotor Inquire with mk North America Sprocket at Drive Roll Inquire with mk North America Sprocket at Gearmotor Inquire with mk North America...
  • Page 16 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P 2041 AS 9, 10 Tail 13 Tail 01 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 16...
  • Page 17 Roller Bearing 2205-2RS1 K101010316 Roller Bearing 6002-2RS1 K101000368 Roller Bearing 608-2Z K101000325 Belt Inquire with mk North America Gearmotor Inquire with mk North America Sprocket at Drive Roll Inquire with mk North America Sprocket at Gearmotor Inquire with mk North America...
  • Page 18 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P 2041 AM Tail 01 Tail 13 Tail 19 9, 10 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 18...
  • Page 19 Roller Bearing 2205-2RS1 K101010316 Roller Bearing 6002-2RS1 K101000368 Roller Bearing 608-2Z K101000325 Belt Inquire with mk North America Gearmotor Inquire with mk North America Sprocket Drive Roll Inquire with mk North America Sprocket Gearmotor Inquire with mk North America Roller Chain...
  • Page 20 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P 2041 BA Tail 01 Tail 19 Tail 13 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 20...
  • Page 21 K101000325 Roller Bearing 6006-2RS1 K101000428 Belt Inquire with mk North America NOTE: For adjusting the belt tensioning, please see the related section for details. When cleaning the belt, avoid any harsh chemicals or detergents. mk North America, Inc. 105 Highland Park Drive...
  • Page 22 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P 2041 BC Tail 13 Tail 01 Tail 19 9, 10 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 22...
  • Page 23 Roller Bearing 6002-2RS1 K101000368 Roller Bearing 608-2Z K101000325 Roller Bearing 6006-2RS1 K101000428 Belt Inquire with mk North America Gearmotor Inquire with mk North America Sprocket Drive Roll Inquire with mk North America Sprocket Gearmotor Inquire with mk North America Roller Chain...
  • Page 24 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P 2041 CA Tail 01 Tail 13 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 24...
  • Page 25 K101000368 Roller Bearing 608-2Z K101000325 Belt Inquire with mk North America Motorized Drive Drum Inquire with mk North America NOTE: For adjusting the belt tensioning, please see the related section for details. When cleaning the belt, avoid any harsh chemicals or detergents.
  • Page 26 General Remarks: • Belts may need to be tracked due to shifting during shipping. • Prior to delivery of the mk conveyor, the chain was tensioned and tracked at the factory. • Belt pretension conveyor length x 0.3%. • Alternate tightening set screws AND loosen the other side as applicable in order to avoid over tensioning the belt.
  • Page 27 Finally, tighten screws (2) and move alignment blocks (3) back into ready position. General remarks: • Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory. • Belt Pretension ~ Conveyor Length x 0.3%.
  • Page 28 Finally, tighten screws (2) and move alignment blocks (3) back into ready position. General remarks: • Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory. • Belt Pretension ~ Conveyor Length x 0.3%.
  • Page 29 Achieve this by the micro-adjustment screw (1). For travel in the opposite direction the reverse is followed. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 30 • Replacement belts must be tracked and tensioned prior to use. (see Section 7) Tensioning and tracking is done while the conveyor is in operation. Use extreme caution of all pinch, pull and other hazards. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 31 Retighten screws (2) and (3). The belt may now be replaced. See previous section for tensioning and tracking. All new belts must be tensioned and tracked. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 32 After loosing the roller (3) and relaxing the belt, the clamping element (5) has to be disassembled by removing the bolt (6). Then roller (3) is to be removed. The belt can now be removed. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 33 THIS SECTION DOES NOT APPLY TO THE DRIVE VERSION AA, BA and CA. Do NOT lubricate timing belt and pulley drive trains. GUF-P 2041 AC GUF-P 2041 AS GUF-P 2041 AM GUF-P 2041 BC mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024...
  • Page 34 Apply the lubricant with a brush to the chain edges, in order for the lubricant to penetrate the links completely. Replace all guards before reapplying power to the conveyor. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 35 (see Section 6). Apply the lubricant with a brush to the chain edges, in order for the lubricant to penetrate the links completely. Replace all guards before reapplying power to the conveyor. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024...
  • Page 36 Replace all guards before reapplying power to the conveyor. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 37 Replace all guards before reapplying power to the conveyor. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 38 Technical Documentation GUF-P 2041 NOTES & CONTACT INFORMATION 10.1 Record Your Notes mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 38...
  • Page 39 NOTES & CONTACT INFORMATION (CONT.) 10.2 Contacting mk North America, Inc. E-mail: sales@mknorthamerica.com Phone: (860) 769-5500 mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 39...

  • Page 40: Technical Documentation

    Belt Conveyor mk North America, Inc. an mk Technology Group Company 105 Highland Park Drive Bloomfield, CT 06002, USA Phone: (860) 769-5500 www.mknorthamerica.com sales@mknorthamerica.com All rights reserved, information subject to change without notice. © 2024 mk North America, Inc. REV. 2024.01.10...