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MK GUF-P Technical Documentation Manual

Belt conveyor
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Technical
Documentation
GUF-P MINI BELT CONVEYOR
Each serial number is unique to that specific conveyor and provides mk North America with complete order details.
The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.

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Summary of Contents for MK GUF-P

  • Page 1 GUF-P MINI BELT CONVEYOR Each serial number is unique to that specific conveyor and provides mk North America with complete order details. The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.
  • Page 2 Conveyor Belt Maintenance - Tensioning & Tracking Conveyor Belt Maintenance - Belt Replacement Conveyor Maintenance - Tensioning & Greasing Of Drive Chain Notes & Contact Information 10.2 Contacting mk North America, Inc. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...

  • Page 3: General Information

    1.2 The importance of reading your manual Inside this manual you will fi nd the instructions on how to set up and maintain your mk conveyor properly, as well as maximize its performance. Please take the time to read this manual and familiarize yourself with these set up and maintenance instructions.
  • Page 4 DWG# field is blank it is not a cause for concern. SO#: This is the shop order number in which this unit was built. This is an mk North America,Inc. internal number. This number is also referenced on any related invoices, etc.
  • Page 5 MBF (Modulband Foerderer) Modular Belt Conveyor “Foerderer” = Conveyor SBF (Scharnierband Foerderer) Hinged Belt Conveyor SRF (Staurollen Foerderer) Accumulating Roller Conveyor Style of Conveyor mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024...
  • Page 6 The GUF-P MINI has many typical conveyor components. Below is a description of the basic parts and options for the GUF-P MINI conveyor. The items you receive will vary based on your actual purchase order. Items may appear different on your model based on your particular order requirements. Consult your approval drawing for specifics items included in your order.

  • Page 7: Warranty Information

    Warranty mk North America, Inc. (MKNA) offers a COMPLETE ONE YEAR WARRANTY from the date of delivery, to the original purchaser of the MKNA equipment (CUSTOMER), to be free from defects in material and workmanship; under normal use and with proper installation, maintenance and cleaning.

  • Page 8: Safety Requirements

    Technical Documentation GUF-P MINI SAFETY REQUIREMENTS Warnings - Safety Guidelines READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2023 Page 8...
  • Page 9 SAFETY REQUIREMENTS (CONT.) NOTICE All work should be done by quali ed professionals. This includes electricians for all wiring. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 9...
  • Page 10 Technical Documentation GUF-P MINI WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS Important Notes About Wear Items & Maintenance GUF-P MINI AA GUF-P MINI AC GUF-P MINI AD GUF-P MINI AG GUF-P MINI BA GUF-P MINI BC mk North America, Inc.
  • Page 11 • Belts require little special care. They are easily cleaned using lukewarm soapy water. • Remove heavy grease coatings with ethyl alcohol. • Blow off debris from belts with structured surfaces using compressed air. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 12 Technical Documentation GUF-P MINI WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AA Tail 01 Tail 03 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive...
  • Page 13 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AA (Cont.) Maintenance Work for GUF-P MINI AA Position Description Action Interval in Hours (Months) Lubricant 1, 2, 3, 4 Roller Bearing 1,000 Hours (Max. 6 Months) I, C 500 Hours (Max.
  • Page 14 Technical Documentation GUF-P MINI WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AC Tail 03 Tail 01 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive...
  • Page 15 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AC (Cont.) Maintenance Work for GUF-P MINI AC Position Description Action Interval in Hours (Months) Lubricant 1, 2, 3, 4 Roller Bearing 1,000 Hours (Max. 6 Months) I, C 500 Hours (Max.
  • Page 16 Technical Documentation GUF-P MINI WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AD Tail 01 Tail 03 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive...
  • Page 17 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AD (Cont.) Maintenance Work for GUF-P MINI AD Position Description Action Interval in Hours (Months) Lubricant 2, 3 Roller Bearing 1,000 Hours (Max. 6 Months) I, C 500 Hours (Max.
  • Page 18 Technical Documentation GUF-P MINI WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AG Tail 03 Tail 01 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive...
  • Page 19 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI AG (Cont.) Maintenance Work for GUF-P MINI AG Position Description Action Interval in Hours (Months) Lubricant 2, 3 Roller Bearing 1,000 Hours (Max. 6 Months) I, C 500 Hours (Max.
  • Page 20 Technical Documentation GUF-P MINI WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI BA Tail 01 Tail 03 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive...
  • Page 21 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI BA (Cont.) Maintenance Work for GUF-P MINI BA Position Description Action Interval in Hours (Months) Lubricant 1, 2, 3, 4 Roller Bearing 1,000 Hours (Max. 6 Months) I, C 500 Hours (Max.
  • Page 22 Technical Documentation GUF-P MINI WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI BC Tail 03 Tail 01 Tail 19 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105 Highland Park Drive...
  • Page 23 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE & TAIL OPTIONS (CONT.) GUF-P MINI BC (Cont.) Maintenance Work for GUF-P MINI BC Position Description Action Interval in Hours (Months) Lubricant 1, 2, 3, 4 Roller Bearing 1,000 Hours (Max. 6 Months) I, C 500 Hours (Max.
  • Page 24 General Remarks: • Belts may need to be tracked due to shifting during shipping. • Prior to delivery of the mk conveyor, the chain was tensioned and tracked at the factory. • Belt pretension conveyor length x 0.3%. • Alternate tightening set screws AND loosen the other side as applicable in order to avoid over tensioning the belt.
  • Page 25 Loosen screw (2) and turn the fi ne adjustment set screw (3) at the tail, until the belt has centered itself on the tail drum. Re-tighten screw (2). mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 26 Loosen screw (2) and turn the fine adjustment set screw (3) at the tail, until the belt has centered itself on the tail drum. Re-tighten screw (2). mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 27 Achieve this by the micro-adjustmenting screw (1). For travel in the oppposite direction the reverse is followed. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 28 • Replacement belts must be tracked and tensioned prior to use. (see Section 7) Tensioning and tracking is done while the conveyor is in operation. Use extreme caution of all pinch, pull and other hazards. mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com...
  • Page 29 The belt may now be replaced. See previous section for tensioning and tracking. All new belts must be tensioned and tracked. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024...
  • Page 30 Technical Documentation GUF-P MINI CONVEYOR MAINTENANCE - BELT REPLACEMENT (CONT.) Additional Notes on GUF-P MINI BA/BC All work to be performed by qualified personnel only. Conveyor power must be disconnected before replacing belt. Prior to completing steps in Section 8.3, first complete steps in 8.1 through 8.2 as required. Any interfering parts must also be removed.
  • Page 31 Conveyor power must be disconnected before performing maintenance. THIS SECTION DOES NOT APPLY TO THE DRIVE VERSION AA and BA. Do NOT lubricate timing belt and pulley drive trains. GUF-P MINI AC/AD/AG GUF-P MINI BC mk North America, Inc. 105 Highland Park Drive...
  • Page 32 GUF-P MINI CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN (CONT.) Tensioning & Greasing of the Drive Chain - GUF-P MINI AC/AD/AG Remove cap nuts (1) and remove the chain guard. Loosen the mounting screws (1) of the motor (2). Lower the motor, thereby adding tension to the drive chain (3).
  • Page 33 CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN (CONT.) Tensioning & Greasing of the Drive Chain - GUF-P MINI BC Remove cap nuts (1) and remove the chain guard. Loosen the mounting screws (1) of the motor (2). Lower the motor, thereby adding tension to the drive chain (3).
  • Page 34 Technical Documentation GUF-P MINI NOTES & CONTACT INFORMATION 10.1 Record Your Notes mk North America, Inc. 105 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2023 Page 34...
  • Page 35 NOTES & CONTACT INFORMATION (CONT.) 10.2 Contacting mk North America, Inc. Email: sales@mknorthamerica.com Phone: (860) 769-5500 mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2024 Page 35...
  • Page 36 Belt Conveyor mk North America, Inc. an mk Technology Group Company 105 Highland Park Drive Bloomfield, CT 06002, USA Phone: (860) 769-5500 www.mknorthamerica.com sales@mknorthamerica.com All rights reserved, information subject to change without notice. © 2024 mk North America, Inc. REV. 2024.01.10...

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