Advertisement

Quick Links

SELLEYS S21 AIRLESS SPRAYPACK
SELLEYS S21 HI-BOY SPRAYPACK
OPERATING MANUAL

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the S21 AIRLESS SPRAYPACK and is the answer not in the manual?

Questions and answers

Summary of Contents for Selleys S21 AIRLESS SPRAYPACK

  • Page 1 SELLEYS S21 AIRLESS SPRAYPACK SELLEYS S21 HI-BOY SPRAYPACK OPERATING MANUAL...
  • Page 2: Table Of Contents

    SELLEYS equipment. Servicing should ONLY be carried out by SELLEYS or an authorised distributor of SELLEYS equipment. If these conditions are not met, the operator assumes all liability for injury and property damage arising from the use of this unit.
  • Page 3: 1.1 General Safety Precautions

    Fully inform the medical team about the coatings or solvents involved, as some coatings are toxic when injected directly into the bloodstream. For serious injuries, a plastic surgeon or reconstructive hand surgeon should be consulted. OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 4 Vapours from paints, solvents, insecticides, and other materials can be harmful in the event of inhalation or contact with any part of the body. Symptoms include severe nausea, fainting and poisoning. ALWAYS • use a respirator or mask • wear protective eyewear • wear protective clothing OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 5: Earthing Instructions

    • dispersions • latex paints Do not spray coatings other than those listed above without the prior approval of SELLEYS or the authorised distributor of this unit. PREPARATION OF COATING MATERIALS Always filter and stir the coating material before application. To prevent downtime, make sure that no air bubbles are introduced, especially when stirring the coating material with motor-driven agitators.
  • Page 6: Viscosity

    43 ºC Max. viscosity 20,000 mPa-s Weight 17 kg High pressure hose DN 6 mm, 15 m Dimensions (L x W x H) 440 x 370 x 420 mm Max. sound pressure level 80 dB OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 7: Main Components

    MAIN COMPONENTS Figure 1 NAME NAME Spray gun Relief valve High-pressure hose ON/OFF switch Suction hose Pressure control knob Return hose Pressure stem Frame Manometer indicator Drip cup Oil reservoir Power cord Suction filter OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 8: Operating Instructions

    Electrical System: 220 VAC / 50 Hz The unit must be connected to a securely grounded safety outlet. Before connecting the unit to the mains supply, ensure that the line voltage complies with the specification on the unit’s rating plate. OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 9: Flushing Of Preserving Agent Before Starting Up

    Trigger the spray gun several times and spray into a container until the coating material exits the spray gun Increase the pressure by slowly turning the pressure control knob (4.5) clockwise Check the spray pattern and increase the pressure until the desired atomisation is attained The unit is ready to spray OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 10: Method Of Spraying

    IN CASE OF INTERRUPTED OPERATION Follow these steps carefully. Open the relief valve (Figure 4.3) and set it to PRIME (Figure 5) Switch the unit OFF (4.4) Turn the pressure control knob (4.5) counter-clockwise to minimum pressure OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 11: Cleaning And Maintenance

    Unscrew the suction filter (Figure 7.1) from the suction hose Clean the suction filter with a hard brush and a sufficient amount of a suitable cleaning agent Figure 7 IMPORTANT Replace the suction filter if it is clogged or faulty. OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 12: Cleaning The High-Pressure Filter

    Follow these steps carefully. Place the intake filter (Figure 9.3) with the long cone into the gun housing Screw the grip (9.2) into the gun housing and tighten Slot in the protective guard (9.1) OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 13: Malfunctions

    3. Clean or replace all filters 4. Coating material viscosity 4. Thin out according to the manufacturer’s is too high instructions G. Unit loses power 1. Pressure setting is too low 1. Turn pressure control knob clockwise to increase OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 14: Error Codes

    2. Replace pressure sensor 3. Replace circuit board ERR_18 Communication failure No communication signal 1. Replace circuit board is received in the chip OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 15: Servicing And Repairs

    Repairs to the Relief Valve (Section 7.2), Inlet and Outlet Valve (Section 7.3), and Packings (Section 7.4) should only be carried out by a qualified electrician or an authorised distributor of SELLEYS equipment. Remember to get this unit serviced annually (or more often in the case of heavy usage) by an authorised distributor of SELLEYS equipment.
  • Page 16 Remove the upper ball cage (Figure 12.11), washer (12.10), outlet valve ball (12.12), and outlet valve seat (12.13) Install parts in the reverse order, lubricating the O-ring (Figure 11.6) with grease and ensuring proper seating in the inlet valve housing (11.1) Figure 12 OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 17: Repairs To The Packings

    Screw the retainer nut (13.5) into the pump assembly (13.2) and tighten by hand Push the installation tool (included with the replacement packings) for the piston (13.3) from above onto the piston Lubricate the installation tool and piston (13.3) with grease OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 18: Connection Guide

    Place the return tube over the return tube fitting and secure with the clip the gear unit housing Install the front cover CONNECTION GUIDE Fuse Brown Blank Blank Switch Ground White White Blank Display board Blank Brown Motor Orange Yellow Hall sensor Potentiometer Pressure sensor Motor controller OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 19: Parts And Assembly

    Driver Sets Baffle Motor Gear NAME QUANTITY NAME QUANTITY Needle bearing Screw Ball bearing Electric motor cover Screw Electric control assembly Screw Screw Baffle Primary crankshaft Screw Seat Secondary crankshaft Screw Glib Motor Shim ring OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 20 1104 1204 1107 1107 1210 1210 1101 1101 1204 1204 1205 1205 1205 1206 1105 1206 1207 1206 1105 1105 1102 1207 1207 1208 1102 1102 1209 1103 1208 1208 OPERATING MANUAL – SELLEYS S21/S21 HI-BOY 1209 1209 1103 1103...
  • Page 21 1305 1307 1306 1303 1308 1301 1302 NAME QUANTITY NAME QUANTITY 1301 Left leg frame 1305 Right leg frame 1302 Screw 1306 Screw 1303 Power cord holder 1307 Drip cup 1304 Screw 1308 Screw OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 22 1404 1412 1413 1403 1402 1414 1401 1415 1409 1438 1437 1416 1436 1435 1434 1439 1408 1417 1418 1419 1420 1421 1422 1423 1424 1425 1426 1427 1428 1429 1430 1431 1432 1433 OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 23 Inlet valve ball 1429 Gasket 1430 Inlet valve seat 1431 O-ring 1432 Inlet valve seat 1433 O-ring 1434 Bearing spring 1435 Bearing ring 1436 Filter cartridge 1437 Conical spring 1438 Filter housing 1439 Return tube fitting OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 24 Siphon push nut 1507 Pressure stem 1508 Suction hose 1509 Suction filter 1510 Clip 1511 O-ring 1512 Siphon push ring 1513 Suction hose clip 1601 Return hose 1602 Return hose clip 1701 Power cord OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 25 APPLICABLE FOR S21 HI-BOY ONLY 1806 1802 1802 1801 1803 1801 1804 1805 1807 NAME QUANTITY 1801 Adjustable stand knob 1802 Screw 1803 Screw 1804 Power cord holder 1805 Screw 1806 Trolley frame 1807 Pneumatic tyre OPERATING MANUAL – SELLEYS S21/S21 HI-BOY...
  • Page 26 Selleys is a subsidiary of Nippon Paint (Singapore) Co. Pte Ltd 1 First Lok Yang Road, Jurong, Singapore 629728 Tel: 6265 5355 (Main Line) www.selleys.com.sg...

This manual is also suitable for:

S21 hi-boy spraypack

Table of Contents