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Summary of Contents for Teka CareMaster Wall 1
- Page 1 Operating instructions (Translation of the original operating instructions) CareMaster Wall 1 CareMaster Wall 2 TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld, Tel.: +49 2541-84841-0, E-Mail: info@teka.eu, www.teka.eu...
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Page 2: Table Of Contents
Table of contents 1. General 2. Description of the system elements 2.1. Illustration of the system elements 2.2. Functionality of the system 2.3. Intended use 2.4. Residual risk 3. Safety instructions 3.1. Definition of the hazard symbols 3.2. General safety instructions 4. -
Page 3: General
1. General Congratulations on purchasing the product from TEKA. Our engineers ensure that our devices reflect the state of the art through continuous development. Nevertheless, misuse or misconduct can endanger your safety. Please observe the following for a successful use of the device: Only authorised and instructed personnel can carry out transport, operation, maintenance and repair of the device. -
Page 4: Description Of The System Elements
2. Description of the system elements 2.1. Illustration of the system elements Installation example: Z.Nr. 12471704 Pos.1 Operating panel of the control Pos.6 Suction nozzle (CareMaster 1: 1x, Pos.2 Particle filter housing CareMaster 2: 2x) Pos.3 Fan housing Pos.7 Exhaust grille Pos.4 Particle filter Pos.8... -
Page 5: Intended Use
2.3. Intended use The device is intended for commercial use. If the device is made publicly accessible, it must never be operated unsupervised by authorized personnel, authorized by the operator. The filter unit is mainly used to extract and filter dust and fumes. WARNING Improper use can damage parts and be a danger to life and limb! The device must not be used for the extraction of oil-laden welding fume, explosive dust... -
Page 6: Safety Instructions
3. Safety instructions 3.1. Definition of the hazard symbols The device is constructed according to the state of the art and the recognised safety regulations. Nevertheless, during use threats to life and limb of the user or other persons may arise. The impairment of the machine or other property are also possible. -
Page 7: Storage, Transport And Installation Of The Device
WARNING Dangers arising from electricity. The operator must ensure that electrical plants and equipment are only built, modified and maintained by a qualified electrician or under the direction and supervision of a qualified electrician. Do not work on components if you are not sure that these are disconnected. If necessary, disconnect the device from the electric power supply and secure it against unauthorized restarting. -
Page 8: Mounting Height
4.1. Mounting height The mounting height of the filter unit depends on the capturing element connected to the filter unit. device with a suction arm: device with a wall bracket: device with an exhaust crane: BA_CareMaster-Wand_1-und-2_20230808_EN 08.08.2023... -
Page 9: Mounting Of The Unit To The Wall
4.2. Mounting of the unit to the wall Wall brackets are already attached to the filter unit upon delivery. ● The two other wall brackets must be screwed to the wall. Pay attention to an identical distance "X". ● Put the filter unit with its wall brackets on the wall brackets attached to the wall and screw them by means of the delivered screws. -
Page 10: Commissioning
5. Commissioning WARNING Dangers arising from a defective condition of the unit. Make sure that the measures described in this chapter are completed before the commissioning of the unit. All doors of the unit must be closed and all necessary connections must be attached before turning the unit on. -
Page 11: Electrical Connection
5.2. Electrical connection WARNING Risk of electric shock. Electrical plants and equipment may only be built, modified and maintained by a qualified electrician or under the direction and supervision of a qualified electrician. Do not work on live electrical components and elements if you are not sure that these are indeed disconnected. -
Page 12: Operating The System
6. Operating the system 6.1. Explanation of the operating elements Operating elements for the device control Representa Designation Description / function tion ON-OFF-switch By means of this switch, the device is switched on and off. When the device is switched off, it is not disconnected from the power supply. -
Page 13: Maintenance
7. Maintenance In accordance with national regulations, the operator is obliged to carry out repeat and functional tests. Unless otherwise specified by national regulations, we recommend regular visual inspections and functional tests of the device as described in the chapter “Maintenance intervals”. You find the chapter “Maintenance intervals”... -
Page 14: Replacing The Prefilter Mat
● Put a new prefilter mat into the insert frame. : Only use TEKA spare filters. Otherwise the proper functioning of the unit is not guaranteed. ● Push the filter pack back into the dust collecting housing as far as it will go. -
Page 15: Replacing The Particle Filter
Carefully pull the particle filter (see chapter 2.1) out of the housing. ● Push the new particle filter back into the particle filter housing as far as it will go. : Only use TEKA spare filters. Otherwise the proper functioning of the unit is not guaranteed. ●... -
Page 16: Dismantling / Disposal
8. Dismantling / Disposal Only authorised personnel may disassemble the machine. WARNING Dangers arising from electricity. Before the dismantling of the machine it has to be disconnected from the power supply and all supply lines. CAUTION Whirling up dust is possible due to the deposited dust. During all work a suitable respiratory protection and protective clothing have to be worn. -
Page 17: Diagnostics And Troubleshooting
A recommissioning of the device must only occur if it is ensured that the system is functionally equivalent to the original state. Repairs may only be carried out by TEKA personnel or, after consultation with TEKA GmbH, by the personnel authorised by the operator. -
Page 18: List Of Spare Parts
10. List of spare parts Filter element Article no. Prefilter mat “M5” (10 pieces / 610 x 610 x 20 mm) 10032 Particle filter “H13” (610 x 610 x 292+6) 10030 Particle filter “F9” (610 x 610 x 292+6) 10029 11. -
Page 19: Ec Declaration Of Conformity
E-Mail: info@teka.eu Internet: www.teka.eu Designation of the device: CareMaster Wall 1 / CareMaster Wall 2 We hereby declare under our sole responsibility that the product mentioned above, from the serial number A22600010011001 resp. P57300010011001 on, conforms to the following directives:... -
Page 20: Training Protocol
13. Training protocol Designation of the device: CareMaster Wall 1 / CareMaster Wall 2 (This form can be used by the operator to document the training of the employees. Training should be performed by authorized personnel only. Refer to the instructions in Chapter "Safety Instructions") -
Page 21: Maintenance Intervals
The approach of the maintenance measures is described in chapter "Maintenance". Maintenance interval Maintenance work Chapter recommended by TEKA determined by the operator The saturation of the particle filter is automatically monitored by the filter unit and thus is not subject to a maintenance interval. -
Page 22: Visual Inspection Of The Device
14.2.1. Visual inspection of the device Visual inspection: Observation that there are no visible safety-related defects. WARNING Danger arising from the ready to operate condition of the device. Follow the procedure as described in the chapter “Set to maintenance state”. The following steps must be carried out in the course of the visual inspection: ●... -
Page 23: Visual Inspection Of The Pneumatic Pipes
14.2.3. Visual inspection of the pneumatic pipes WARNING Danger arising from electricity. The operator is responsible for ensuring that all work on electric components is carried out by authorised and qualified personnel. The device is subject to regular electrical checks by the operator of the device, and are subject to national standards of the different countries.
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