ALPHA DYNAMIC PUMPS Ruby 080 FDA Installation, Operation And Maintenance Manual

ALPHA DYNAMIC PUMPS Ruby 080 FDA Installation, Operation And Maintenance Manual

Air operated diaphragm pumps

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RUBY 080 FDA
Air Operated Diaphragm Pumps
Installation, Operation and Maintenance
ΙΙ 2G Εx h IIB T4 Gb
II 2D Εx h IIIB Τ135˚C Db
Baseefa15ATEX13DR/RN3
Industrial Park of Kifisia - HELLAS
www.alphadynamic.eu

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Summary of Contents for ALPHA DYNAMIC PUMPS Ruby 080 FDA

  • Page 1 Air Operated Diaphragm Pumps Installation, Operation and Maintenance RUBY 080 FDA ΙΙ 2G Εx h IIB T4 Gb II 2D Εx h IIIB Τ135˚C Db Baseefa15ATEX13DR/RN3 Industrial Park of Kifisia - HELLAS www.alphadynamic.eu...
  • Page 2: Table Of Contents

    INDEX Introduction ......................................5 1.0.1 Pump Identification...................................5 1.0.2 Markings and general information ..............................6 1.0.3 Composition Codes..................................6 Warranty......................................7 Transport , unipacking , storage...............................7 Principle of function..................................7 Pump operation....................................8 Improper use ....................................8 Safety Rules.....................................8 Equipotential bonding / earthing..............................10 Installation ......................................11 Connection of air supply line ................................12 Connection of cuction and pressure lines ............................12 Pump in suction operation ................................12 Pump in submerged operation ...............................12...
  • Page 6: Markings And General Information

    For ZONE 1 For ZONE 2 II 2G Ex h IIB T4 Gb II 3G Ex h IIB T4 Gc II 2D Ex h IIIB T135°C Db II 3D Ex h IIIB T135°C Dc 1.0.3 Composition Codes Ruby umps composition codes Model Pump Body Center Sec on...
  • Page 7: Warranty

    1.1 Warranty The correct function of each Ruby pump is tested in the factory. However, should any defect appear, please contact the Manufacturer’s After-Sales Service, your dealer or the nearest Customer Service Centre where you will receive assistance as quickly as possible. In any case, please provide: Α- Your complete address B- Pump identification C- Explosion risk protection class...
  • Page 8: Pump Operation

    1.4 Pump operation Ruby Air Operated Diaphragm Pumps are oscillating positive displacement pumps with two pump chambers arranged opposite each other. Both of these are separated by a diaphragm each into an air and a fluid section. Both diaphragms are linked by a piston rod, so that with every stroke product is displaced to the outside from the one pump chamber and product is drawn into the opposite pump chamber.
  • Page 9 For installation and use in a potentially explosive environment, comply with these general precautions - ascertain that the pump is full and if possible, that the level is above it by 0.5 m; - ascertain that the fluid treated does not contain or cannot contain large solids or solids of a dangerous shape - ensure that the intake or delivery ports are not obstructed nor limited to avoid cavitation or pneumatic motor strain.
  • Page 10: Equipotential Bonding / Earthing

    WARNING: The components of the pneumatic exchanger, including the shaft are made from materials that are not specifically resistant to chemical products, if the diaphragm should break, replace these elements completely if they have come into contact with the product WARNING:The air-driven motor of the Ruby pumps is self-lubricating and will not require any greasing.
  • Page 11: Installation

    3.0 Installation To be observed before installation 1. The installation must only be carried out by persons who have the necessary skills for this work 2. Before installation align the pump correctly and fasten it without any tension. Pipelines must be assembled in a way that the basic weight of the lines is not reasting on the pump 3.
  • Page 12: Connection Of Air Supply Line

    3.1 Connection of air supply line We recommend to supply the air through a hose to the pump. Using moisturized compressed air requires the installation of a service unit with water separator. This control equipment can additionally be used to regulate the flow capacity of the pump. The diaphragm must not be subjected to shockloads.
  • Page 13: Noise Emissions (2003/10/Ec)

    3. Connect the product intake and delivery hoses to their respective fittings whilst taking into consideration the signs on the pump: ΊΝ" = INTAKE (down) and OUT" = DELIVERY (up) or according to that indicated by the arrows. 4. Secure the hoses using the relevant clamps. WARNING: Provide appropriate support for the piping.
  • Page 14: Diaphragm And Manifold Assembly

    4.0 Diaphragm and manifold assembly Step 1 Step 2 Step 3 Insert shaft into bearings in which you have Insert into the shaft the piston inner and the Repeat same process also for the other put already PG MOLYKOTE 21 diaphragm and mount.
  • Page 15: Air Control Valve Disassembly - Assembly

    4.2 Air control valve disassembly - assembly Step 1 Step 2 Step 3a We remove the safeties(step 1) From the one side we push the air valve From the opposite side we remove both cap shaft and air valve shaft Step 3b Step 4 From the opposite side we remove both cap...
  • Page 16: Troubleshooting

    5.0 Troubleshooting The following instructions are intended exclusively for authorised skIilled maintenance engineers. In event of abnormal behaviour and in order to fix faults, please refer to the following troubleshooting instructions. WARNING: For more serious problems, we strongly recocomend that you contact the ALPHADYNAMIC PUMPS Co: our engineers will provide you assistance as quickly as possible.
  • Page 17: Technical Data

    6.0 Technical data 6.1.1 Dimensions drawing...
  • Page 18: Performance

    6.2 Performance Ruby 080 FDA pump PTFE A Full capacity Diaphragm Fitted Flow. Rate .............830 L/min Air inlet ..............3/4" Suction – Discharge port....DN 80 TRI-CLAMP Suction lift (dry)............5 m Max. Solid size ( diameter) ........8 mm Air Pressure Supply Air Consumption NL/min...
  • Page 19 EPDM Diaphragm Fitted Flow. Rate .............830 L/min Air inlet ..............3/4" Suction – Discharge port....DN 80 TRI-CLAMP Suction lift (dry)............5 m Max. Solid size ( diameter) ........8 mm Air Pressure Supply Air Consumption NL/min 4000 7 bar 3500 7 bar 6 bar 3000 6 bar 5 bar...
  • Page 20 PTFE Diaphragm Fitted Flow. Rate .............750 L/min Air inlet ..............3/4" Suction – Discharge port....DN 80 TRI-CLAMP Suction lift (dry)............5 m Max. Solid size ( diameter) ........8 mm Air Pressure Supply Air Consumption NL/min 4000 7 bar 7 bar 3500 6 bar 6 bar 3000 5 bar...
  • Page 21: Exploded View And Spare Parts List

    6.3 Exploded View and Spare Parts List 6.3.1 Exploded view Ruby 080 FDA pump with Metallic Air Chamber 080 FDA with Metallic Air chamber spare part list pump 36 23 22 27 26 27 22 23 36 21 17 33 6 6B 35A...
  • Page 22 Ruby 080 FDA spare part list pump 080 FDA spare part list pump 36 23 22 27 26 27 22 23 36 4 22 5 33 6 7 10 9 32 35A 5 22 34 32 9 10 6 33...
  • Page 23: Spare Part List

    6.3.2 Spare part list Ruby 080 FDA Spares POSITION Part No DESCRIPTION No req. 80.01 R050-0252 CENTRAL BLOCK 80.02 R080-0265 SUCTION MANIFOLD AISI316 80.03 R080-0275 DISCHARGE MANIFOLD AISI 316 80.04 R080-0285 PUMP HOUSING AISI316 80.05 R050-0101 DIAPHRAGM EPDM CONDUCTIVE DIAPHRAGMS TFM+ EPDM (COMPOUND) 80.05...
  • Page 24 ALPHADYNAMIC PUMPS Industrial Park of Kifisia - HELLAS www.alphadynamic.eu Air Operated Diaphragm Pumps...

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