Related Manuals for ALPHA DYNAMIC PUMPS Ruby 051
Summary of Contents for ALPHA DYNAMIC PUMPS Ruby 051
- Page 1 Air Operated Diaphragm Pumps Installation, Operation and Maintenance 051-081 non Metallic ΙΙ 2G Εx h IIB T4 Gb II 2D Εx h IIIB Τ135˚C Db Baseefa15ATEX13DR/RN3 Industrial Park of Kifisia - HELLAS www.alphadynamic.eu...
-
Page 2: Table Of Contents
INDEX Introduction ......................................5 Warranty......................................5 Transport , unipacking , storage...............................6 Principle of function..................................6 Pump operation....................................6 Improper use ....................................6 Safety Rules.....................................7 Installation ......................................9 Connection of air supply line ................................10 Connection of cuction and pressure lines ............................10 Pump in suction operation ................................10 Pump in submerged operation ...............................11 Connecting to the product circuit..............................11 Pump Disassembly..................................11 Air control valve disassembling ..............................13... - Page 4 EC Declaration of Conformity Baseefa15A TEX 13DR/ RN 3 Manufactured By : AL PH AD YNAMIC PUMPS Co . 3 Eleftherias Str 14564 - Kifisia -Greece Tel + 30 215 215 9520 -Fax +30 211 2686837 Type of protection : Constructional Safety ‘c’ This declaratio n ap plies to al l Meta llic &...
-
Page 5: Introduction
1.0 Introduction Danger! When returning pumps or pump parts to your supplier for repair or general overhaul, the delivery must be accompanied by certificates stating that pumps or pump parts are free of product and other aggressive or hazardous substances. 1.1 Warranty - Your complete address B- Pump identification... -
Page 6: Transport , Unipacking , Storage
1.2 Transport , unipacking , storage 1.3 Principle of function Discharge manifold Top valve ball (closed during suction) Diaphragm Pump chamber Bottom valve ball (opened. Medium flows into chamber) Top valve ball (open. Product is pressed out) Center Block (the drive air displaces the medium via the diaphragm and at the same time pulls back the second diaphragm) Bottom valve ball (closed during delivery) -
Page 7: Safety Rules
maximum surface temperature indicated on the marking and the minimum ignition temperature of the layers and clouds of powder as shown in the 1227-1 WARNING. Use of the pump that does not comply with the instructions indicated in the use and maintenance manual will cancel the safety and explosion protection requirements. - Page 8 WARNING: the air supply pressure must never be over 7 bar or below 2 bar WARNING: when using the pump with aggressive or toxic liquids or with liquids that may represent a health hazard you must install suitable protection on the pump to contain, collect and signal any spills: DANGER OF POLLUTION, CONTAMINATION, INJURIES AND/OR DEATH.
-
Page 9: Installation
WARNING:The air-driven motor of the Ruby 051-081 pumps is self-lubricating and will not require any greasing. Therefore a void using Iubricated and non- dried air. WARNING: ascertain that during service no anomalous noise appears. In that case, stop the pump immediately WARNING: ascertain that the fluid at the delivery side does not contain gas. -
Page 10: Connection Of Air Supply Line
3.1 Connection of air supply line WARNING: pneumatic supply to the Ruby 051-081 pumps must he made using FILTERED. DRIED. NON LUBRICATED OIL FREE AIR at a pressure of not less than 2 bars and not more than 7 bars. -
Page 11: Pump In Submerged Operation
3.4 Pump in submerged operation 3.5 Connecting to the product circuit WARNING: only fittings with cylindrical gas threads in materials compatible with both the fluid to For example: Pump made from PP - PP fitting Stainless steel pump = stainless steel fitting. WARNING: the pump must be connected with FLEXIBLE HOSES REINFORCED WITH A RIGID SPIRAL of a diameter never smaller than the pump's connection. - Page 12 WARNING: never start the pump with the product valves {intake and delivery} closed: DANGER OF DIAPHRAGM BREAKAGE. CAUTION: If the pressure is below 2 bars when the pump is running, the pump may STALL. At a pressure higher than the MAXIMUM threshold, yielding and leakages of the product under pressure may occur and/or the pump may break.
-
Page 13: Air Control Valve Disassembling
REMARK: WARNING: If the pump has negative suction, reduce the speed of the pump using the baII vaIve n the air supply. WARNING: In pumps with split manifold. DO NOT USE TWO FLUIDS WITH DIFFERENT VISCOSITlES as STALL. PREMATURE DIAPHRAGM AND PNEUMATIC CIRCUIT WEAR may occur . WARNING: never stop the pump when it is running and/or when the pneumatic circuit is under pressure by closing the intake and/or delivery valves on the fluid circuit: DANGER OF PUMP STALLING AND PREMATURE WEAR AND/OR BREAKAGE OF THE DIAPHRAGM. -
Page 14: Air Control Valve Assembly
WARNING: deposits of powder from the external surfaces of the pump with a cloth soaked in suitable neutral detergents. 4.2 Cleaning and replacing the balls and ball seats WARNING: before carrying out this operation all ex tern at surfaces of the pump must be cleaned using a damp cloth. -
Page 15: Extacting Shaft Bearing
Cleaning and/or replacement of balls and ball seats finishes here You can now reposition the pump and reconnect it as described i n the previous sections. 4.3 Cleaning and replacing the diaphragms WARNING: the diaphragms {in contact with the-product or the external ones) are highly subject to wear. -
Page 16: Assembling Diaphragm Installation
WARNING: ascertain that the inner part of the pump is free from all types of deposits and if they are present proceed with their removal WARNING: Should the pump be returned to the manufacturer or to a service center, you must first empty it out completely. -
Page 17: Replacing The Coacial Pneumatic Exchanger
4.6 Replacing the coaxial pneumatic exchanger WARNING: Should the pump be returned to the manufacturer or to a service center, you must empty it out completely. If toxic, noxious or other types of dangerous products have been used, the pump must tie suitably treated and washed before it is sent. -
Page 18: Troubleshooting
5.0 Troubleshooting WARNING: For more serious problems, we strongly recocomend that you contact the ALPHADYNAMIC SERVICE DEPARTMENT: our engineers will provide you assistance as quickly as possible. -
Page 19: Technical Data
6.0 Technical data Ruby 051 ATEX certification Construction materials PP, PVDF, PP+CF Diaphragms NBR, EPDM, PTFE, SANTOPRENE, HYTREL Intake/delivery connections G 2" Air connection ½" Max. self-priming capacity Max. flow rate 650 l/min Max. head 70 m Max. air supply pressure... -
Page 20: Dimensional Drawings
6.0 Technical data 6.1 Dimensional drawings Ruby 051 Non Metallic Ruby 081 Non Metallic... -
Page 21: Performances
6.2 Performance Ruby 051 Non Metallic Flow. Rate .............650 L/min Air inlet ..............1/2" Suction – Discharge port .......2" BSP G Suction lift (dry)............5m Max. Solid size ( diameter) ........8 mm * The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water... - Page 22 Ruby 081 Non Metallic pump Flow. Rate .............900 L/min Air inlet ..............3/4" Suction – Discharge port ......3 " BSP G Suction lift (dry)............5m Max. Solid size ( diameter) ........8 mm * The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material.
-
Page 23: Exploded View And Spare Parts List
Exploded view 6.3.1 Exploded view Ruby 051 Non Metallic 051 PP-PVDF spare part list pump DESCRIPTION DECRIPTION CENTRAL BLOCK AIR CONTROL UNIT FLANGE SPACER PUMP HOUSING BOLT MANIFOLD CENTRAL SCREW BALL SEAT PUMP HOUSING SCREW BALL RUNNER CAGE MANIFOLD CAP ORING... - Page 24 Ruby 081 Non metallic 081 PP-PVDF spare part list pump DESCRIPTION DECRIPTION CENTRAL BLOCK AIR CONTROL UNIT FLANGE SPACER PUMP HOUSING BOLT MANIFOLD CENTRAL SCREW BALL SEAT PUMP HOUSING SCREW BALL RUNNER CAGE MANIFOLD CAP ORING SHAFT MANIFOLD SCREW SILENCER WASHER INTERNAL CAP WASHER...
-
Page 25: Spare Part List
6.3.2 Spare part list Ruby 051 Spares PP-PVDF POSITION DESCRIPTION No req. Part No 51.01 R051-3011 CENTRAL HOUSING PP 51.02 R051-3012 FLANGE AIR SIDE PP 51.02 R051-3013 FLANGE AIR SIDE PP+CF 51.03 R051-4029 PUMP CASING PP 51.03 R051-4030 PUMP CASING PP+CF 51.03... - Page 26 Ruby 081 Spares PP-PVDF POSITION Part No DESCRIPTION No req. 81.01 R051-3011 CENTRAL HOUSING PP 81.02 R051-3012 FLANGE AIR SIDE PP 81.02 R051-3013 FLANGE AIR SIDE PP+CF 81.03 R081-4029 PUMP CASING PP 81.03 R081-3050 PUMP CASING PP+CF 81.03 R081-3051 PUMP CASING PVDF+CF 81.04 R081-3083 MANIFOLD PVDF...
- Page 27 ALPHADYNAMIC PUMPS Industrial Park of Kifisia - HELLAS www.alphadynamic.eu Air Operated Diaphragm Pumps...
Need help?
Do you have a question about the Ruby 051 and is the answer not in the manual?
Questions and answers