Bellfires SMART BELL 75 PF Installation Instructions & Manual For Maintenance

Gas fire with closed combustion system

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Instructions for use & manual daily maintenance (36 pages)

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INSTALLATION INSTRUCTIONS &

MANUAL FOR MAINTENANCE

SMART BELL

75 - 80 PF

Gas ﬁ re with closed combustion system

Bellﬁ res wishes you many cosy evenings with your new Bellﬁ res gas ﬁ re

This document is an essential part of your gas ﬁ re. Read it carefully before

installation and use of the gas ﬁ re and keep it in a safe place!

Serial number:

Production date:

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Page 1 INSTALLATION INSTRUCTIONS & MANUAL FOR MAINTENANCE SMART BELL 75 - 80 PF Gas ﬁ re with closed combustion system Bellﬁ res wishes you many cosy evenings with your new Bellﬁ res gas ﬁ re This document is an essential part of your gas ﬁ re. Read it carefully before installation and use of the gas ﬁ...
Page 3 Bellﬁ res English BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM: Smart Bell 75 - 80 PF (Premium Fire) (SB 75-80 PF) Installation instructions...
Page 4 The complete documentation, necessary for the installation of the appliance, consists of: 1. INSTALLATION INSTRUCTIONS & MANUAL FOR MAINTENANCE 2. AVAILABLE COMPONENTS CONCENTRIC FLUE-SYSTEMS FOR BELLFIRES GAS FIRES WITH CLOSED COMBUSTION SYSTEM 3. INSTRUCTIONS FOR USE & MANUAL DAILY MAINTENANCE Installation instructions...
Page 5: Table Of Contents
Bellﬁ res English CONTENTS Page 1. INSTALLATION INSTRUCTIONS .............. 2. INSTALLATION ..................3. MAINTENANCE ..................4. FAULTS ...................... 5. DISMANTLING / ASSEMBLING OF THE GLASS ........6. DIAGRAM ELECTRICITY AND GAS ............7. DIMENSIONS ..................... 8. TECHNICAL DETAILS/REGULATIONS ............. 9. REPLACEMENT PARTS LIST ..............10.
Page 6 Bellﬁ res English Installation instructions...
Page 7: Installation Instructions
Bellﬁ res English INSTALLATION INSTRUCTIONS 1.1 GENERAL The gas ﬁ re must be positioned and connected as a “room sealed system” (balance ﬂ ue) appliance by a “Gas Safe Register” registered gas installation engineer in accordance with the following installation instructions, nationally and locally applicable regulations (see “Technical Details / Regulations”...
Page 8 The permitted components for these systems are listed in instructions enclosed: AVAILABLE COMPONENTS CONCENTRIC FLUE-SYSTEMS FOR BELLFIRES GAS FIRES WITH CLOSED COMBUSTION SYSTEM. The guarantee on the appliance lapses if it is installed, fully or partially, with other components or a different ﬂ...
Page 9 Ontop (Metaloterm US) concentric ﬂ ue system(*) 3..Jeremias/STB - H-TWIN concentric ﬂ ue system(*) 3..Jeremias - TWIN-GAS concentric ﬂ ue system(*) (*) Please refer to the instructions enclosed: CONCENTRIC COMPONENTS SUITABLE FOR THE INSTALLATION OF A BELLFIRES GAS FIRE WITH CLOSED COMBUSTION Installation instructions...
Page 10 Bellﬁ res English PREPARATION FOR INSTALLATION The following preparation must be carried out before the gas ﬁ re can be installed. 1.5.1 Instructions for positioning the outlet 1.5.1.1 Positioning the outlet for correct operation: Roof-mounted outlet: >0.5 m Figure 1: Roof-mounted outlet This must be positioned at least 0.5 m from the roof edge;...
Page 11 Bellﬁ res English 1.5.1.2. Positioning the outlet to avoid affecting the surrounding area All listed “distances” in this section are no more than guidelines. For the exact minimum “distances”, please consult your national and local directives. “Distance” = minimum distance required for positioning of the outlet to avoid adverse effects with respect to: A.
Page 12 Bellﬁ res English Wall-mounted outlet: To avoid adverse effects Distance: outlet - A, B or C At walls in buildings with staggered Not permitted if A, B, or C are located heights. above the outlet. On a wall - general. (*) Above the outlet: >2 m Below the outlet:...
Page 13 Bellﬁ res English GENERAL SERVICES 1.6.1 The Fume Channel/Combustion Air Intake The combined fume channel and combustion air intake requires one of the following concentric ﬂ ue system conﬁ gurations. Important: Due to the high temperature of the outer walls (approx.
Page 14 Bellﬁ res English RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES Appliance: Concentric ﬂ ue connection Ø100-Ø150 mm 10, 11, 12, 13 Item descriptions: see 1.6.2 Assemble restriction plate: Appliance: Distance Y Concentric connection on (min.-max.) appliance is Ø100-Ø150 mm 2.0 - 4.0 m Width: B = 30 mm Smart Bell 75-80...
Page 15 Bellﬁ res English 14, 15 10, 11, 12, 13 Item descriptions: see 1.6.2 Assemble restriction plate: Appliance: Distance Y (*) Distance X (*) Distance Y Concentric connection on (min.-max.) (min.-max.) (min.-max.) appliance is Ø100-Ø150 mm Smart Bell 75-80 1.0 - 11.0 m 0 - 3.0 m 1.5 - 11.0 m (*) : (Y...
Page 16 Bellﬁ res English FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES Appliance: Concentric ﬂ ue connection Ø100-Ø150 mm 10, 11, 12, 13 Item descriptions: see 1.6.2 Assemble restriction plate: Appliance: Distance Y Concentric connection on (min.-max.) appliance is Ø100-Ø150 mm 2.0 - 4.0 m Width: B = 30 mm Smart Bell 75-80...
Page 17 Bellﬁ res English > 45° 10, 11, 12, 13 Item descriptions: see 1.6.2 Assemble restriction plate: Appliance: Distance Y (*) Distance X (*) Distance Y Concentric connection on (min.-max.) (min.-max.) (min.-max.) appliance is Ø100-Ø150 mm Smart Bell 75-80 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m (*) : (Y...
Page 18 Bellﬁ res English Item descriptions: see 1.6.2 Assemble restriction plate: Appliance: Distance Y Concentric connection on (min.-max.) appliance is Ø100-Ø150 mm 2.0 - 4.0 m Width: B = 30 mm Smart Bell 75-80 4.0 - 12.0 m Width: B = 40 mm Figure 8: Vertical chimney outlet using an existing unsound lined chimney or when no chimney liners are present...
Page 19 Bellﬁ res English > 45° Item descriptions: see 1.6.2 Assemble restriction plate: Appliance: Distance Y (*) Distance X (*) Distance Y Concentric connection on (min.-max.) (min.-max.) (min.-max.) appliance is Ø100-Ø150 mm Smart Bell 75-80 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m (*) : (Y ) : X >...
Page 20 Bellﬁ res English RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm Appliance: Concentric ﬂ ue connection Ø100-Ø150 mm Wall 10, 11, 13 Termination Position Item descriptions: see 1.6.2 Assemble restriction plate: Appliance: Distance Y...
Page 21 For the suitable and available components for concentric chimney systems, please consult the instruction book: “AVAILABLE COMPONENTS CONCENTRIC FLUE-SYSTEMS FOR BELLFIRES GAS FIRES WITH CLOSED COMBUSTION SYSTEM” • The room-sealed gas appliances have been approved in combination with the components of the concentric ﬂ ue systems listed in the instruction book: ‘AVAILABLE COMPONENTS...
Page 22 Bellﬁ res English 1.6.3 Gas connection The gas connection; Ø12 mm, is located, ex works, at the side of the appliance. The appliance can be connected with the gas supply using the separately provided gas supply connector (3/8”). Use only gas piping with a minimum diameter of 1/2” and a shut-off valve. Position the gas supply pipe so that it can be easily ﬁ...
Page 23: Installation
Bellﬁ res English INSTALLATION 2.1 POSITIONING THE APPLIANCE Important: • Never use combustible materials during the installation. The appliance may not be installed against a ﬂ ammable rear wall. • During installation of the gas ﬁ re, a clearance of 3 mm should be maintained on all sides of the appliance to allow for expansion of the appliance during operation.
Page 24 Bellﬁ res English 2.1.1 Fitting into a new chimney The ﬁ replace must be mounted on a concrete ﬂ oor. If there is no concrete ﬂ oor, it is essential to re-enforce the ﬂ oorboards underneath with concrete. Build in the ﬁ re insert up to the top of the ﬁ...
Page 25 Bellﬁ res English The brickwork must be built up around the hearth. In connection with the hearth expanding during burning: there must be at least 3 mm clearance on either side of the appliance. Do not build up the brickwork farther than the top of the appliance (keep in mind the thickness of any plastering!).
Page 26 Bellﬁ res English The brickwork or the ﬁ re-resistant sheet construction can now be continued to ceiling height. If using other materials, such as stone or heat-resistant plating, you should follow the supplier’s instructions. For further positioning instructions: See Paragraph 2.1.4. Check that all connections are completely gas tight using soapy water or a leak tester.
Page 27 Bellﬁ res English Mounting the glass: To dismantle the glass, please consult the instructions in chapter 5.1. Chimney connection The chimney connection can be achieved in 3 ways: a. An existing situation: a ﬂ exible stainless steel Ø100 mm pipe for the ﬂ ue gas outlet.
Page 28 Bellﬁ res English b. Next, place an adapter (article no. 302278) on the connector ﬁ tting and then insert the ﬂ exible pipe. c. If a ﬂ exible stainless steel pipe is not being used for the air supply, the ﬂ ue connection can be reconnected to the appliance by tightening the 4 screws.
Page 29 Bellﬁ res English Dismantling the air supply connection a. After the ﬂ ue connection has been dismantled, the air supply connection can be removed by loosening the 4 mounting screws that secure it. b. Place an adapter (article no. 302278) on the air supply connection and insert the ﬂ...
Page 30 Bellﬁ res English Install the rigid concentric pipe system (if a ﬂ exible pipe system is not being used) A rigid concentric (Ø100-Ø150 mm) pipe can only be ﬁ tted to the appliance if the appliance is being installed in a newly built chimney. Place the concentric pipe on top of the appliance.
Page 31 Bellﬁ res English ° Ceramic log set; Logs nos. 14 to 25 ° Embers; E ° Decorative ash; A • ‘Fire glass Black’ Installation instructions...
Page 32 Bellﬁ res English • ‘Fire glass Dark Amber’ • Embers; E • Decorative ash; A Installation instructions...
Page 33 Bellﬁ res English Important : • Place the log set, ‘ﬁ re glass’, embers and decorative ash, carefully on and around the main burners, as indicated by the speciﬁ cations mentioned in this chapter. • Do not place "ﬁ re glass", embers or decorative ash on or against the pilot light burner.
Page 34 Bellﬁ res English Ceramic log set + ‘ﬁ re glass’ + embers + decorative ash IMPORTANT: Check the presence of the three burner ﬁ xing bolts. See photo. Check the operation of the ambient lighting/dimmer with the remote control. See operating instructions; Operation light / dimmer If necessary repair the ambient lighting.
Page 35 Bellﬁ res English Place burner log No. 16 carefully on the burner - right. Check ﬁ rst if the "Arrow", on the underside of the log, is pointing up. Burner log No. 16 = Art. no. 340021 (legible on the underside of the log) Check that the underside of the log has free space on both end faces of ±...
Page 36 Bellﬁ res English Place burner log No. 14 carefully on the burner - left. Check ﬁ rst if the "Arrow", on the underside of the log, is pointing up. Burner log No. 14 Art. no. 340019 (legible on the underside of the log) Check that the underside of the log has free space on both end faces of ±...
Page 37 Bellﬁ res English Place burner log No. 15 carefully on the burner - middle (with the pilot light). Burner log No. 15 = Art. no. 340020 (legible on the underside of the log) Check that the pilot light remains visible. Place the charcoal part No.
Page 38 Bellﬁ res English Place the charcoal part No. 24 (= 1x Art. no. 340029) under the Left burner, around the venturi. Sprinkle the ‘Fire glass Dark Amber’ evenly on the mesh grate, around the burners. Note: Put no "ﬁ re glass" on or against the pilot light burner! Note: Put no ‘ﬁ...
Page 39 Bellﬁ res English Note! Do not sprinkle “Fire glass Black” on the mesh grate, around the burners. ‘Fire glass Black’ blocks the light too much. Sprinkle the ‘Fire glass Black’ evenly on the grate, left and right of the mesh grate. Set the light intensity of the ambient lighting/dimmer to max.
Page 40 Bellﬁ res English Place log No. 18 (= 1x Art. no. 340023). Place charcoal part No. 21 (= 1x Art. no. 340026). Place log No. 17 (= 1x Art. no. 340022). Installation instructions...
Page 41 Bellﬁ res English Place branch No. 19 (= 1x Art. no. 340024). Place branch No. 20 (= 1x Art. no. 340025). Place charcoal part No. 22 (= 1x Art. no. 340027). Installation instructions...
Page 42 Bellﬁ res English Place 3x charcoal parts No. 25 (= 3x Art. no. 340030). Break the embers supplied in half and distribute the parts along the side on the grate (around the mesh grate). Note: Do not place any embers on the mesh grate. Embers will block the light! Note: Put no embers on or against the pilot light burner! Installation instructions...
Page 43 Bellﬁ res English Decorative ash: Carefully distribute a small amount of decorative ash over the entire bottom. Check that the pilot light burner is easily visible from the right hand side of the log set. Pilot light position Pilot light Pilot light Installation instructions...
Page 44 Bellﬁ res English The ceramic log set construction, "ﬁ re glass", embers and decorative ash is completed. Figure 11: Log set Set-up of Natural gas burner - "Premium Fire" IMPORTANT: • Do not put any “ﬁ re glass” or embers in front of the pilot light burner •...
Page 45 Bellﬁ res English 10. Mounting ﬂ ue gas restriction plate Depending on the length and shape of the concentric ﬂ ue system and the chimney construction, you should, if indicated, ﬁ t a restriction plate with a certain width (B) into the ceiling of the combustion chamber.
Page 46 Bellﬁ res English The following restriction plates are supplied: Restriction Concentric ﬂ ue connection appliance plate: [Ø100 - 150 mm] Roof-mounted outlet Width: B = 30 mm Width: B = 40 mm Width: B = 50 mm Width: B = 65 mm 11.
Page 47: Maintenance
Bellﬁ res English MAINTENANCE 3.1 ANNUAL MAINTENANCE It is essential that the appliance, the complete concentric ﬂ ue system (where possible) and the outlet are cleaned and inspected annually by a recognised ﬁ tter/gas specialist. The safe operation of the appliance will thus remain guaranteed.
Page 48 ° Only when the appliance has cooled, it can be cleaned. Never use abrasive, corrosive agents or ﬁ replace cleaner. ° Any damage to paintwork can repaired with an aerosol BELLFIRES heat- resistant paint. (Note that the appliance has sufﬁ ciently cooled down !) •...
Page 49: Faults
Bellﬁ res English FAULTS POSSIBLE REASONS Possible reasons for the gas ﬁ re going out are: • The concentric ﬂ ue system is not installed according to one of the methods detailed in Paragraph 1.6. • An incorrect “ﬂ ue gas restriction plate” is ﬁ tted. •...
Page 50: Dismantling / Assembling Of The Glass
Bellﬁ res English DISMANTLING / ASSEMBLING OF THE GLASS - Close, before you start, the gas supply valve. - With the hook, pull the thin, metal spring strips on the top left and right from the studs on the frame. Note ! : When loosening the frame and after it...
Page 51 Bellﬁ res English - Carefully tilt the frame and the glass forwards at the top. Prevent damage by laying paperboard on the chimney breast, under the frame. Pull the frame upwards and remove it from the appliance. Installation instructions...
Page 52 Bellﬁ res English Assembling of the glass: The assembly of the glass takes place in reverse order. 1 Push the safety strip ﬁ rst fully back into the appliance, by lifting the strip a little. 2 Place the frame and glass, and tilt it backwards. 3 Mount the safety strip on the frame.
Page 53: Diagram Electricity And Gas
Bellﬁ res English DIAGRAM ELECTRICITY AND GAS Gas pipe “Rear burner” Gas pipe “Front burner” Burner 8 Wire Motor Connecting knob Cable Pilot light Thermocouple GAS- REGULATOR supply BLOCK Pilot light gas piping connection “black” Thermo-current Interrupter Block “red” Gas valve “Rear burner”...
Page 54: Dimensions
Bellﬁ res English DIMENSIONS SMART BELL 75-80 - Built-in Frame Installation instructions...
Page 55 Bellﬁ res English SMART BELL 75-80 - Classic Frame 35 mm Installation instructions...
Page 56 Bellﬁ res English SMART BELL 75-80 - Classic Frame 52 mm Installation instructions...
Page 57 Bellﬁ res English SMART BELL 75-80 - Classic Frame 70 mm Installation instructions...
Page 58 Bellﬁ res English SMART BELL 75-80 - Deepened Frame Installation instructions...
Page 59 Bellﬁ res English SMART BELL 75-80 - Deepened Frame with a convection fan Installation instructions...
Page 60: Technical Details/Regulations
Bellﬁ res English TECHNICAL DETAILS/REGULATIONS National installation regulations: • Gas safety installation and use regulations 1998 plus all relevant safety and building regulations concerning ﬁ re installation • Document J: Combustion appliances and fuel storage systems Model : SMART BELL 75-80 PF (PREMIUM FIRE) : NATURAL GAS Country...
Page 61 Bellﬁ res English Model : SMART BELL 75-80 PF (PREMIUM FIRE) : NATURAL GAS Country : GB; Great Britain/IE; Ireland Gas regulator block (remote control) : Mertik GV 60 Main burner : Premium Fire 600 x 240 mm Main burner injector L : LR: Ø1.40 mm Left-Rear and Left-Front LF: Ø1.25 mm...
Page 62: Replacement Parts List
Bellﬁ res English REPLACEMENT PARTS LIST When requesting service or ordering replacement parts, please quote the model type and serial number. All parts listed in this manual may be ordered from a Bellﬁ res dealer. Part no Description Main burner "Premium Fire" 600 x 240 mm Natural gas G20 3..
Page 63 Bellﬁ res English Part no Description 310908 Pilot light set outer casing, Double ﬂ ame 310909 Packing pilot light set outer casing 310910 Pilot light injector; Natural gas; no 36 310907 Piezo electrode for pilot light, 2.8 x 0.5 mm 302062 Nut piezo electrode 319842...
Page 64 Appliance Log set ´Fire Glass´ ´Fire Glass´ Art.no.: 340469 Dark Amber Black Embers with Decorative Log no. Glow effect Anthracite light grey Bag: 50 gr. Bag: 10 gr. Bag: 2.5 kg. Bag: 1.0 kg. xxxxxx 340031 340089 340091 Art. no.: 340019 340020 340021...
Page 65: Disposal Of Packaging And Appliance
Bellﬁ res English DISPOSING OF PACKAGING AND APPLIANCE The appliance comes in recyclable packaging. This can include: • Cardboard • Wood • Plastic • Paper Such materials must be disposed of responsibly, in line with local regulations. Batteries should be disposed of as chemical waste. Batteries must be disposed of responsibly, in line with local regulations.
Page 66 Bellﬁ res English Installation instructions...
Page 68 Your Bellﬁ res dealer 01 - 271016 - 343420...

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Bellfires SMART BELL 75 PF Installation Instructions & Manual For Maintenance

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