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It’s essential to provide us enough clear failure information, thus, we can analyze that and offer you effective service on time. If any support is requested from SUNWARD or our authorized agents, failure details should be provided as much as possible, mainly including following items: ①...
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Industrial Park, Xingsha, Changsha , Hunan, China Business name: SUNWARD INTELLIGENT EQUIPMENT CO., LTD. Name and address of person/Company authorized to compile the technical file established in the EU Community: SUNWARD EUROPE HEAVY INDUSTRY NV Nijverheidspark 3, 3580 Beringen, Belgium...
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Only original spare parts procured from Sunward are to be used. To use parts of poor quality will be detrimental to machine’s overall performance.
In case the labels are damaged, lost or not legible, replace them with new ones. For details of the part number, refer to parts manual or actual label, and place an order with SUNWARD or our authorized distributors. 15-21...
OPERATION & MAINTENANCE MANUAL SWE60UF 1.1.2 Safety Labels Instructions (1) Safety Operation Label Please read all safety precautions carefully written in labels and all information concerning safety, prior to operate machine. Maintenance frequently and replace safety label if required.
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OPERATION & MAINTENANCE MANUAL SWE60UF Pre-start inspection Keep control lever of pilot valve in LOCK position, pilot handle and travel pull link are in normal position (neutral position), operator sit over seat. While switching the key to ON position, except engine hour meter and LCD module, all indicators of test system must light up.
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OPERATION & MAINTENANCE MANUAL SWE60UF After refilling fuel, fasten cap securely. (4)Machine Posture Label Caution Do not start engine when hydraulic oil tank runs out of oil. Inspect hydraulic oil level……every day Caution Park machine on level ground.
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Use only genuine SUNWARD components. The warranty is not applicable for any damages arising from failure to use SUNWARD recommended fuel, lubricant, hydraulic oil and genuine SUNWARD components. Do not adjust engine speed limiter or safety valve of hydraulic system.
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OPERATION & MAINTENANCE MANUAL SWE60UF Tighten at torque: 19.5—29.5Nm (2-3 kgf.m). (8) Engine Hood Label Warning Shut down engine before opening engine hood. Be cautious of scalding after opening engine hood. (9) Work Device Label Warning Stay clear of working device.
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OPERATION & MAINTENANCE MANUAL SWE60UF (14) Anti- scald Label After running operation, engine oil, gear oil and hydraulic oil is getting hot, so do engine, hoses, pipelines or other components. Be cautious of scalding. Attempt inspection and maintenance procedure, after machine components and oil cool down.
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OPERATION & MAINTENANCE MANUAL SWE60UF (17)Direction Label This label indicates travel direction of machine when “travel control lever is pushed forward”. Warning In case that driving wheel is located underneath cab, machine will travel rearward when pushing “travel control lever” forward. (On this occasion, symbol indicates backward).
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OPERATION & MAINTENANCE MANUAL SWE60UF (21) Emergency Exit Hammer Label (22) Emergency Exit Label Caution Pay attention to the flying pieces while breaking out emergency exit way. For better protection of your safety, please keep sufficient distance from exit way being damaged.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2 GENERAL SAFETY RULES 1.2.1 Observing Safety Rules Thoroughly read, understand and follow all safety precautions and procedures found in this manual. Regularly affix, maintenance and renew new safety labels, so that they are legible, conspicuous and affixed firmly.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2.2 Meaning of Safety Label Different safety labels containing safety messages are located on different position. All message of safety are identified by words “DANGER” “WARNING” and “CAUTION”(see fig), Their significations are as follow: ...
OPERATION & MAINTENANCE MANUAL SWE60UF Close fitting clothing Hard hat Thick gloves Protective glasses, goggles or face mask Mask or filter face mask Ear plug or earcap Safety belt and rain-proof 1.2.5 Safety Devices Make sure that all guards and covers are properly positioned.
OPERATION & MAINTENANCE MANUAL SWE60UF Do not leave parts or tools around operator’s console. Do not store flammable and explosive items in cab. Do not use radio or cell phone during operation on the machine. After smoking, be sure to extinguish dog-end, secure ash tray cover to prevent fire.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2.11 Fastening Seatbelt Check seatbelt for damage or wear out before starting machine. Fasten your seat belt prior to operation. Change seat belt every 3 years to ensure the safety performance of seat belt can meet the requirements for use.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2.16 Worksite Safety Thoroughly inspect worksite for any abnormal danger situations prior to operation. Operate with extra care for any operation in vicinity of flammable materials such as thatched roof, dry leaves or dry grass.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2.19 Distance to High Voltage Cables Severe injury or death can occur to person due to any contact of any parts or load of machine with electric cables. Always keep safe distance: Minimum Voltage...
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2.22 Preventing Fire and Explosion No smoke or using naked flame around fuel and engine oil. Stop engine before refilling. Do not spill oil to hot surface or electrical equipment of machine.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2.25 Prevention of Flying-Out Parts Bear in mind that lubricating grease in track tension device is under high pressure. Do not remove parts such as oil cup or valve etc to avoid injury. ...
OPERATION & MAINTENANCE MANUAL SWE60UF 1.2.28 Be Cautious of High Pressure Liquids High pressurized fluid can penetrate leading to severe injury. Always release pressure before separating fluid or other pipelines. You may release pressure by means of operating control lever.
Observe local laws and regulations to dispose of waste material, such as fuel, coolant etc. 1.2.32 Prohibition of Unauthorized Modification on Machine Any unauthorized modification to machine may involve hazards. SUNWARD disclaim any responsibility for damage, injury accidents arising from unauthorized modification.
OPERATION & MAINTENANCE MANUAL SWE60UF are at neutral position. Check safe lock control levers to ensure they are in LOCK (UP) position before starting engine. Adjust rear view mirror to a certain position where a clear visual field of back machine is secured.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.3.4 Safe Operation Before excavation operation, thoroughly check the underground line conditions. Precisely identify location of individual underground utility line such as cables, gas pipeline, water pipeline etc. Keep jobsite off-limits to all no operating person.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.3.6 Operation on Snowy Ground Snow coated or frozen ground is slippery. So pay extreme attention when tramping or operating machine. Do not operate control lever suddenly. Pay much attention when operating on a slope even a slight slope.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.3.8 Preventing Accidents While Reversing or Swinging Warning: There is a possibility to crush or hit person around to cause severe accidents of injury or death, when swing or reversing the machine. Follow the following instructions to prevent accidents during swing or reversing operation.:...
OPERATION & MAINTENANCE MANUAL SWE60UF Allow the engine to idle at low speed for 3 minutes to cool down the machine. Stop the engine, remove the key. Turn off the pilot control switch. When the machine is to park on a slope, chock the machine on both side of the track, lower bucket to dig the teeth into the ground.
OPERATION & MAINTENANCE MANUAL SWE60UF has to travel on obstacles, lower the working device close to the ground at low speed. Do not travel over obstacles which involve risk of tilting machine to one side. When traveling or operating, keep a safe distance from people, structure or other machine to avoid making contact with them.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.3.13 Safety Rules During Towing Warning: Improper towing may damage machine, any mistake on selecting steep rope or inspection can result in serious injury or death. Always wear gloves when handling steel ropes. ...
OPERATION & MAINTENANCE MANUAL SWE60UF When leaving machine, place the pilot safety lever to LOCK position, and then stop the machine. To prevent unauthorized person from operating the machine, always close the cab door, use the key to lock all the equipment.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.4.3 Safety Maintenance Rules Understand all maintenance instructions prior to operation. Keep the working site clean and dry. Do not spay water and vapor in cab. When the machine if moving, do not lubricate the machine or perform any maintenance operation.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.4.4 Tips for Using a Hammer When using a hammer, pins may fly out or metal particles may be scattered. This may lead to serious injury, always do as follow. When using a hammer to hit hard metal parts, say pins, ...
OPERATION & MAINTENANCE MANUAL SWE60UF 1.4.7 Avoiding Heating near Pressure Oil Pipes Warning: Heating around hydraulic pressure pipe will cause flammable spray causing serious scald to yourself or bystanders. Do not carry out any welding, gas welding, gas cutting or heating operation around hydraulic pressure pipe or other flammable material.
OPERATION & MAINTENANCE MANUAL SWE60UF 1.4.10 Maintenance Precaution of Track Tension Mechanism Grease is being pumped into track tension adjustment system under high pressure. During adjustment operation, if the specified maintenance procedures are not followed, the lubricating grease drain plug (1) may fly out leading to serious injury and damage.
If oil or fuel leaks from high-pressure hoses, it may cause fire or defective operation, which may lead to serious injury. If any loose bolts are found, stop work and tighten to the specified torque. If any damaged hoses are found, stop operations immediately and contact your SUNWARD distributor. Damaged hose, deformed mouthpiece, damaged O-ring.
OPERATION & MAINTENANCE MANUAL SWE60UF The electrolyte is toxic. In case of explosion, electrolyte may splash into eyes and cause blindness. When inspecting electrolyte density, always wear protective goggles. 1.4.15 Waste Disposal To prevent pollution, pay attention to the manner of disposing of waste materials.
OPERATION & MAINTENANCE MANUAL SWE60UF 2 TRANSPORT AND STORAGE Warning Before reading this chapter, please thoroughly read and make sure contents described in the chapter "SAFETY RULES" of this manual are understood completely.
OPERATION & MAINTENANCE MANUAL SWE60UF 2.1 TRANSPORT 2.1.1 General Transport Instructions Before using a trailer to transport machine, contact local traffic department to confirm relevant regulations, make sure that machine’s overall length, width, height and weight are within allowed spec.
OPERATION & MAINTENANCE MANUAL SWE60UF 2.1.3 Driving Onto or Off a Platform Trailer Warning When loading or unloading, do not go at idle speed mode to prevent sudden change in speed. Set travel speed at low position. Do not attempt any travel speed switching operation to avoid that sharp change of speed and over-speed cause danger.
OPERATION & MAINTENANCE MANUAL SWE60UF Loading operation Switch off idle speed, set engine speed to low speed by means of fuel control knob. Set travel speed selector to low speed position. Machine direction : When loading, if machine is equipped with working device, keep the working device at the front of the machine and travel forward.
OPERATION & MAINTENANCE MANUAL SWE60UF 2.1.6 Unloading Note Load the machine only on firm, level ground and keep a safe distance with the road shoulder. Chock the machine to prevent the machine movement during loading process. The ramp for loading must have enough strength and width with an maximum slope of 15°...
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To get the lifting methods information for the machines equipped with other attachments or optional devices, please contact SUNWARD or our distributor. Machine lifting procedure (1) Swing upper carriage to the side of sprocket by operating the pilot control lever, raise boom and retract arm and bucket completely;...
OPERATION & MAINTENANCE MANUAL SWE60UF 2.2 STORAGE While storing the machine, retract the cylinder piston rod to the inside of cylinder as much as possible to avoid piston rod corrosion caused by rain and wind, clean machine surface and all the exposed parts.
OPERATION & MAINTENANCE MANUAL SWE60UF 3. ABOUT MACHINE Zero Tail Series F(UF) Fig.2-1 Crawler Weight(Kg) Model Code Swing Cab specification specification Rubber track 5930 SWE60UF Steel track 6000 Remark: Above data are measured with the excavator meeting following conditions: 1. Diesel tank is full (full display in diesel meter);...
OPERATION & MAINTENANCE MANUAL SWE60UF 3.3 MONITOR As shown in FIG. 3.3.1 and FIG. 3.3.2, Machine with EU STAGE Ⅲ engine FIG. 3.3.1 ① Engine gear indication ②Failure warning ③Air filter clogged warning ④Low engine oil pressure warning ⑤Preheating icon ⑥Charging warning...
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OPERATION & MAINTENANCE MANUAL SWE60UF showing that “Air filter is clogged”. At this moment, machine should be shut down immediately to clean or change air filter element. 4 Low engine oil pressure warning This indicates engine oil pressure. When system is powered on, the engine is not started, and this symbol lights up.
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OPERATION & MAINTENANCE MANUAL SWE60UF Here is the working time of machine in an hour. 14 Engine stage working hour meter Here shows the working hour of machine in a certain time. 15 High coolant temperature warning Green zone is pointed for normal water temperature Red zone is pointed, that means water temperature is too high.
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OPERATION & MAINTENANCE MANUAL SWE60UF ⑪ Fuel level ⑫Main menu button ⑬ Low fuel level warning ⑭Failure information button ⑮Auto-idling button ⑯Engine speed ⑰ High coolant temperature warning ⑱Engine stage working hour meter ⑲ Engine working hour meter ⑳Coolant temperature gauge 1 Regeneration Prohibition Lamp Press down this switch to light up the regeneration prohibition lamp.
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OPERATION & MAINTENANCE MANUAL SWE60UF 9 Oxynitride monitor warning lamp If the oxynitride in the exhaust emission exceeds the standard, this symbol will light up. 10 Engine gear indication It indicates current engine working gear. 11 Fuel level indication This indicates residual fuel capacity.
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OPERATION & MAINTENANCE MANUAL SWE60UF Machine Settings FIG. 3.3.3 Function extension –advanced settings It includes running information parameter selection, port information selection, main page warning parameter selection and warning parameter threshold valve settings. Users can set above settings according to self-demand.
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OPERATION & MAINTENANCE MANUAL SWE60UF Language Settings There’re 13 languages for selection. FIG. 2-10...
OPERATION & MAINTENANCE MANUAL SWE60UF 3.4 ROCKER CONTROL SWITCH Machine with EU stage Ⅲ engine FIG. 2-11 1 —Warning light work switch: After the switch is pressed down, red light comes on and the warning light work and starts to flicker.
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OPERATION & MAINTENANCE MANUAL SWE60UF Machine with EU stage Ⅴ engine 1 —Warning light work switch: After the switch is pressed down, red light comes on and the warning light work and starts to flicker. 2 —Work light switch: It’s a switch to control work light.
OPERATION & MAINTENANCE MANUAL SWE60UF 3.5 START-UP SWITCH 【Note】Don’t turn the key from “OFF” to “ON” or from “ON” to “OFF”, failure to comply may result in the damage of engine. FIG.2-5 p — neutral position (no action) 0 — OFF (Engine stop)...
OPERATION & MAINTENANCE MANUAL SWE60UF 3.6 AIR CONDITIONER 3.6.1 Work Theory The high and low end of engine circulating water connects with hoses of radiator outlet respectively. When heating is needed, open the hot water valve, engine circulating water (water temperature is about 90 ℃) enters into fan heater element, warmed air is blown out...
OPERATION & MAINTENANCE MANUAL SWE60UF ③—Wind speed switch, this is to adjust the cold (hot) wind speed, including gear 1/2/3. 【Note】: You’d better use fan heater cautiously in warm season, as the radiating agent is still circulated in it, even if the fan heater is turned off.
OPERATION & MAINTENANCE MANUAL SWE60UF 3.7.2 Performance Index FM wave Range of frequency…………………………………………………………………………..87.5~108.0MHZ Utility sensitivity…………………………………………………………………………………..12dB Noise ratio……………………………………………………………………………………… ...55dB Stereo resolution ……………………………………………………………………………… ≥30dB Modulated waveband Range of frequency…………………………………………………………………………522~1620KHZ Utility sensitivity…………………………………………………………………………………….35dB Power amplifier Output power…………………………………………………………………… Max. output 2X15W Distortion factor……………………………………………………………………………………..≤0.5% Bass boost/attenuation……………………………………………………………………………….+/-9dB High pitch boost/attenuation……………………………………………………………………………….+/-9dB...
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OPERATION & MAINTENANCE MANUAL SWE60UF Short press to mute on/off. ) : (6) Volume adjustment( Tone or volume +/-. ) : (7) Play/Pause( Radio mode: short press to broadcast radio station which is stored on number 1; long press to store the currently playing station into number 1.
OPERATION & MAINTENANCE MANUAL SWE60UF 3.7.4 Radio Bluetooth Function Operation steps: (1) Turn on the radio, as figure 3.7.2 FIG. 3.7.2 (2) Press the button “MODE” to switch the radio to “BT” mode, as figure 2.5.3. FIG. 3.7.3 (3) Enable the Bluetooth function of cellphone to search device (device name: BT MP3), press “connect” on the cellphone, the radio will display as figure 2.5.4 after successful connection.
OPERATION & MAINTENANCE MANUAL SWE60UF 3.8 SEAT FIG. 3.8.1 The seat SC29-153 is a luxury seat designed for engineer machinery. Its backrest and sponge surface are designed according to ergonomics, making you feel more comfortable. A shock absorber device is installed, which can help reduce or offset harmful shock and eliminate the fatigue during travelling, so as to ensure the safe operation of the operator.
Push the safety valve to “Lock” position, turn off the engine switch and contact with the local SUNWARD agent. 3.10 ENGINE THROTTLE DIAL Engine throttle dial is used to regulate the speed of the diesel engine (as shown in right figure).
OPERATION & MAINTENANCE MANUAL SWE60UF 3.11 PILOT OPERATION Operation marks (As below figure): Fig. 3.11.1 Before operation, figure out each control lever for each part carefully. The instruction on this manual is made in accordance with the international standard. There’re two pilot control joysticks and two travel control levers, which control work attachment, upper-structure slewing and machine travelling repectively.
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OPERATION & MAINTENANCE MANUAL SWE60UF before operating the traveling control lever. Reverse the control lever when the dozer is at the back of operator’s seat. The travel control lever can operate the machine go forward or backward or change the direction of traveling.
OPERATION & MAINTENANCE MANUAL SWE60UF 3.12 OPENING AND CLOSING OF FRONT WINDOW Front window of the cab can be opened easily for maintenance and emergency leave. Open the fixed buckle of front window, push the glass window upwards and backwards to the scheduled position, then the front window is fastened.
OPERATION & MAINTENANCE MANUAL SWE60UF 3.16 ATTACHMENT AND THE PIPELINE As shown in FIG. 3.16.1, 1 —Auxiliary circuit 2, 2 —Auxiliary 1 (SE Breaker), 3— Hydraulic quick hitch pipeline. ① ② ③ FIG. 3.16.1...
OPERATION & MAINTENANCE MANUAL SWE60UF 156mm 156mm 259 mm Φ45 mm Φ11 mm 256 mm 316 mm 350mm 235 mm 1600 mm L6(MIN) 930mm L6(MAX) 1530mm 3.16.1 Hydraulic Quick Hitch Quick hitch device can change working tools easily by the operating button and operating handle in the cab.
OPERATION & MAINTENANCE MANUAL SWE60UF ② 3. Dozer control lever ③ control the quick hitch device to change between bucket and other attachment. ③ 【NOTE】:The “hydraulic quick hitch” function should be disabled when it’s not needed to avoid serious accidents caused by accidental operation.
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OPERATION & MAINTENANCE MANUAL SWE60UF Main use of hydraulic hammer breaker Applied range of hammer breaker Mining Mountain cutting, quarrying, recrushing, grizzly crushing Metallurgy Steel ladle, slag cleaning, furnace breaking, equipment foundation demolishing Highway Expressway repair, concrete breaking, foundation excavation...
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OPERATION & MAINTENANCE MANUAL SWE60UF ② Assembly and Operation Keypoints of Hydraulic Hammer Breaker Cap the pipe end of arm and dismantle the hammer breaker Wrong when not use. Install plugs for hose ends to prevent dirt. Store some spare caps and plugs for necessary use.
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Please stop operation when oil tube vibrates too much. When high and low pressure oil tube of hammer breaker vibrate excessively, that should be disassembled and repaired, please contact with designated Sunward after-sale service station. b)Forbid empty hitting Stop the striking on the moment once the rock is broken,...
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OPERATION & MAINTENANCE MANUAL SWE60UF c) Forbid to move rock Forbid using side wall of hammer breaker to move rock, because this is the main factor to damage the bolts of the hammer breaker, drill rod, meanwhile, the boom and mechanical boom will be damaged.
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OPERATION & MAINTENANCE MANUAL SWE60UF I)Do not hit the rock with the falling part of hydraulic breaker Hit the rock with falling part of hammer breaker that will cause counter-acting force to hammer breaker and the load bearing mechanism, thus, damage the hammer parts and the machine.
OPERATION & MAINTENANCE MANUAL SWE60UF 3.16.3 Operation Procedure of Attachment Control 1. Pull down left control box to release pilot safety lever ① ① 2. Press down the select button of boom swing/ attachment control on the top of left operating handle, and hold it, then switch to “attachment”...
Please consult Sunward dealer before installing optional parts; Don’t use other option attachment which is not agreed by Sunward or Sunward dealer, or it will shorten the service life of the machine and cause other safety problems. ...
OPERATION & MAINTENANCE MANUAL SWE60UF 1. When travelling downhill, lower the center of gravity of work device to avoid tipping forward. 2. Forbid travelling along the slope to avoid roll-over. 3. It’s forbidden to swing on the slope. 4. After a heavy work device is installed, the swing exceeding stroke of the machine will increase (the distance is that the position when stopping the swing operation to the position the machine stops swing).
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OPERATION & MAINTENANCE MANUAL SWE60UF control motions of attachment. The control of breaking function is as the same as the single electric proportional joystick. The dial on the left operating handle is to control the attachment function of the dual electric proportional joystick.
When the machine is used with other purposes not in this manual, you have to get the consent of Sunward or its agents and obey relative regulations in the place where the machine is used.
OPERATION & MAINTENANCE MANUAL SWE60UF After First 100 Hours of Operation Carry out every 50 hours’ and 100 hours’ maintenance. 4.3 OPERATING ENGINE 4.3.1 Daily Inspection before Operation Electric system Check whether there are abraded or cracked wire and slack connector or not, and check whether the light can be turned on or off normally.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.3.2 Inspection before Starting Engine Place the machine on a horizontal ground, check the engine oil level (stop engine, the engine oil will return to the tank bottom 15 minutes later) The oil dipstick should be in the range of “MIN” and “MAX” mark.
OPERATION & MAINTENANCE MANUAL SWE60UF (1) Place machine on horizontal ground and retract all hydraulic cylinders, the oil level should not exceed MAX mark. (2) Similarly, when all hydraulic cylinders extend, the oil level should be not lower than the MIN mark.
OPERATION & MAINTENANCE MANUAL SWE60UF 【Important】 In order to avoid damage of starter, never operate motor starter for 5 seconds or more every time. If the engine can’t be started, turn the key switch to OFF position. Wait for more than 2 minutes, and then try again.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.3.11 Auxiliary Battery When battery is used or charged, it will produce explosive gas. Avoid flame or spark close to battery. Charge battery in a well-ventilated area. Place the machine on dry & hard ground, not on steel plates, otherwise it may produce spark accidentally.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.4 TRAVEL CONTROL 4.4.1 Travel Controlled by Foot Pedal Straight travel: Step on two pedals forward at the same time (1 and 2 in FIG. 4.4.1). Straight reversing:Step on two pedals rearward at the same time (3 and 4 in FIG.
OPERATION & MAINTENANCE MANUAL SWE60UF Left turning: Push right handle forward and pull left handle backward. Right turning (figure 3.4.3): Pull right handle backward and push left handle forward. (4) Turning with one side crawler Left turning: push right handle forward.
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OPERATION & MAINTENANCE MANUAL SWE60UF Never imerge the slew bearing in water or sand, if you have to do so, contact the dealer or technician to confirm if this is allowed. Pay special attention to the balance when traveling on a slope (the maximum grade ability is 20° , maximum lateral tipping angle is 10°...
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OPERATION & MAINTENANCE MANUAL SWE60UF 8) The machine should travel at low speed and in a pose shown in FIG. 3-15 when it is traveling down on a slope of 15° or more. FIG. 4.4.8 If the control lever comes back to the neutral position while it is traveling down the slope, the machine will automatically stop.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.5 EXCAVATION 4.5.1 Working Status When digging lengthways with backhoe, make the drive wheel backward and idler forward (right figure). When quarrying, in the consideration of safety, the drive wheel FIG. 4.5.1 should be rearward and the idler should be forward.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.5.2 Composite Movement of Excavator When the machine slews, the composite movements of boom and bucket can be operated. Arm can be extended or retracted when digging with the bucket, boom cab be lowered when digging with the arm.
OPERATION & MAINTENANCE MANUAL SWE60UF Other people are not permitted to stand on the machine or within the range of 8m away from working radius. When begin to work or transport with full load, operator should ring horn to warn.
OPERATION & MAINTENANCE MANUAL SWE60UF Inspection after stopping the engine Check the oil tank and water tank, work device, upper-structure and undercarriage, repair all the abnormal parts; Fill up the oil tank, this can refer to chapter “check the oil level”, and ...
OPERATION & MAINTENANCE MANUAL SWE60UF 4.5.8 Avoid Tilting Avoid transverse traveling on slopes. When the machine travels on slopes, the traveling direction should be accordant with the gradient. When upgrade and downgrade, keep the bucket pointing to the traveling direction and lifting 20~30 cm to the ground.
OPERATION & MAINTENANCE MANUAL SWE60UF damage excavator. When operating the arm, avoid lowering hydraulic cylinder to the bottom to prevent the damage of hydraulic cylinder. Avoid bucket colliding with the crawler. When digging a deep trench, avoid collide the boom or arm cylinder hose with ground.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.5.13 Operation Tips In digging work, don’t let bucket collide with crawler. Try your best to place the excavator on horizontal ground. Don’t operate bucket as a hammer or piling machine. Don’t slew machine to remove blocks or to break up wall.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.5.15 Position of Dozer Blade Dozer Blade Operation mark: Be careful Pay attention to the dozer blade position When extending dozer blade, it may collide with boom cylinder or bucket, please pay attention to it.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.7 HAMMER BREAKER Hydraulic breaking operation tips…if equipped Choose hydraulic breaker with correct dimension and weight. Consult with your dealer. Multi-way valve section hydraulic assignment The hydraulic pressure of section AUX (the hydraulic pressure of the breaker section) is supplied by main pump with pressure 24.5MPa.
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OPERATION & MAINTENANCE MANUAL SWE60UF 6) When retracting front attachment, don’t allow the chisel of breaker to touch boom. 7) Don’t operate hydraulic breaker in water. 8) Don’t lift objects with hydraulic breaker, otherwise it will cause machine tipping and (or) breaker damage.
OPERATION & MAINTENANCE MANUAL SWE60UF 4.8 BOOM SWING The boom swing pedal locates at the position of operator’s right foot, it is used to swing boom, but the upper-structure (cab, engine, etc.) won’t slew when operating this pedal. Step on pedal rightward---Boom swing right...
Use recommended fuel, hydraulic oil, and lubricant. Only use genuine SUNWARD parts. If recommended fuel, hydraulic oil, lubricant, and genuine SUNWARD parts are not used, the warranty is automatically invalid. Never adjust engine speed limiter or hydraulic system safety valve.
5.1.3 Using Fuel and Lubricant Correctly 【Important】 Always use recommended fuel and lubricant, otherwise it will damage the machine and lose the warranty of Sunward. 5.1.4 Preparation for Maintenance Place the machine on hard horizontal ground;...
OPERATION & MAINTENANCE MANUAL SWE60UF 5.1.6 Periodic Replacement of Hydraulic Hoses 1) Make sure to carry out periodic inspection of machine to guarantee safe operation. If listed parts are damaged, it may cause serious fire. Because it is difficult to judge the aging situation of these parts by vision, you should replace them at listed intervals.
OPERATION & MAINTENANCE MANUAL SWE60UF 5.2 MAINTENANCE GUIDE 5.2.1 Adding Lubricant Grease Interval(hours) Qty. 2000 Parts name 1000 Junction pin of boom and □ platform Two ends pin of boom Two ends pin of □ cylinder boom cylinder Each pin of bucket and □...
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OPERATION & MAINTENANCE MANUAL SWE60UF Check engine oil level The reading will be imprecise if In order to get correct value, check check oil level immediately after oil level before starting engine every stopping machine. Make sure to cool day and make sure to park the excavator down the engine oil at least 15 on level ground.
OPERATION & MAINTENANCE MANUAL SWE60UF After oil is vented, check whether there is metallic chipping on cloth; If there is, technical inspection should be done to the engine, if there isn’t, go to the next step. Fit and screw down outlet plug.
OPERATION & MAINTENANCE MANUAL SWE60UF 5.2.4 Fuel System Interval (hours) Parts name Qty. 1000 2000 △ 1. Vent sediment in fuel tank 2. Check and vent sediment in oil △ filling filter screen 3. Vent water and sediment in △...
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OPERATION & MAINTENANCE MANUAL SWE60UF Pull the pilot control lever to lock position Open the vent valve on the bottom of fuel tank for several seconds, vent water and sediment. Then close the vent valve. Check and vent sediments in precipitator…every 50 hours Fuel precipitator is generally called fuel primary filter.
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OPERATION & MAINTENANCE MANUAL SWE60UF In order to prevent such danger: 1) Park the excavator on firm level ground. Lower the bucket to ground, stop the engine in a correct manner, and take off the key from key switch. 2) Check the twist wear and leakage of fuel hose. Replace or fasten the hose if any abnormality is found.(refer to the table below) 3) Repair or replace loosened or damaged hoses.
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OPERATION & MAINTENANCE MANUAL SWE60UF 【Note】: The excavator has been filled with hydraulic oil marked by ★ when it’s delivered from the factory. Inspection and Maintenance of Hydraulic Device 【Note】: Hydraulic components may be very hot during the operation. Cool down the excavator before any inspection or maintenance.
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Fill same brand & spec. hydraulic oil, never use different brands of oil at the same time. When delivered from the factory, the excavator has been filled up with hydraulic oil with “★”mark. Thus, the special hydraulic oil with SUNWARD logo is recommended to use for better service. Failure to comply, our company will not provide warranty.
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OPERATION & MAINTENANCE MANUAL SWE60UF Vent sediment in hydraulic tank…every 100 hours Never start engine when the hydraulic oil tank is empty. For easy access, rotate upper-structure 90° , and park the machine on level ground. Lower bucket to the ground.
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OPERATION & MAINTENANCE MANUAL SWE60UF Replace hydraulic oil…every 1000 Clean oil suction filter element, oil return filter element …when replacing hydraulic oil replacement interval hydraulic oil is different with its specification. (Refer to the The hydraulic oil may be hot, recommended oil table of this cool it down before operation.
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OPERATION & MAINTENANCE MANUAL SWE60UF Screw down screw plug ① of filter. Exhaust After the replacement of hydraulic oil, exhaust the air from hydraulic circuit and hydraulic device. If this work has not been properly done, it may cause damage to the hydraulic devices.
Please original components of SUNWARD only. 5.2.6 Air Filter interval(hour) FIG.100 Parts name 1000 2000 FIG.98 △ Clean 1.Air Never start engine when filter...
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OPERATION & MAINTENANCE MANUAL SWE60UF Only clean air filter at scheduled time to prevent dust entering engine. Also check airproof and fixation termly of elastic joint between engine and air filter. Because the engine, muffler, radiator, hydraulic oil pipe, glide components and many other parts of the machine may still hot, touching may cause scald.
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OPERATION & MAINTENANCE MANUAL SWE60UF Light a lamp in the filter element, check the filter element ⑦, replace it immediately whether any hole or spot is detected. Remove the cloth or adhesive tape of step 6. Install filter element ⑦.
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OPERATION & MAINTENANCE MANUAL SWE60UF 5.2.7 Cooling System Interval (hours) Parts name Qty. 1000 2000 △ 1. Check cooling water level 2. Check and adjust fan belt △ tension ○ 3. Replace coolant 4. Clean radiator and △ interior hydraulic oil cooler...
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OPERATION & MAINTENANCE MANUAL SWE60UF Check cooling water level…every day Before the system cools down, don’t loosen water filler cover ① radiator. Screw off the cover slowly, release pressure before removing the cover. When engine is running, the cooling water level should reach the lower surface of flume neck. If the water FIG.98...
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OPERATION & MAINTENANCE MANUAL SWE60UF The engine coolant is in the condition of high pressure and high temperature. Be careful to screw off the radiator cover and drain plug to avoid injection of high pressure coolant with high temperature.
OPERATION & MAINTENANCE MANUAL SWE60UF 5.2.8 Others Interval (hours) Parts name 1000 2000 1.Check abrasion and slack of △ —— bucket teeth 2.Replace bucket When necessary 3.Control lever lubricant When necessary △ 4.Check track sag 5.Replace rubber track When necessary ――...
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OPERATION & MAINTENANCE MANUAL SWE60UF Correct Wrong FIG. 5.2.19 FIG.5.2.18 Replace bucket To prevent injury caused by flying off metal scrap when beating connection rod in or out, wear goggles, safety glasses or other safety instrument. Park machine on the level ground, lower the bucket to the ground and place its plane surface on the ground.
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OPERATION & MAINTENANCE MANUAL SWE60UF Lubrication of control lever Park the excavator with engine off, take out the key, set pilot safety control lever to lock position. If not, the sudden movement of excavator may cause serious damage. engine is just stopped, touching these Add some lubricant to the control lever and pedal if parts may cause serous scald.
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Check the track tension. Replace rubber track Check the rubber track and repair or replace them immediately when following conditions appear. And contact the SUNWARD dealer for repair or replacement. If the track has been pulled longer and cannot recover, it should be replaced immediately.
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OPERATION & MAINTENANCE MANUAL SWE60UF desquamated. Replace track when rubber track has a more than 60mm long gap. Disassemb Completely loosen the tightened track. Slowly operate the control lever, use the operation device and dozer blade to lift the machine, and use other firm and stable objects to support the machine.
Don’t use the moment in the following table when assembling plastic caps, or the cap may be broken. Contact the SUNWARD dealer or after service department for help when doing this. Use standard pieces of bolts and nuts in the same specification for replacement.
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OPERATION & MAINTENANCE MANUAL SWE60UF 1. Inspect all the screw plugs and make sure that all of them have been screwed down. On the sea 2. Clean the machine carefully to remove all the salt on machine and maintain the wiring frequently to prevent possible cauterization.
OPERATION & MAINTENANCE MANUAL SWE60UF 5.2.10 Protection Measures For Long -Term Storage If the excavator needs to be stored for over 1 month, the following protection should be adopted to maintain its function during the store period. Protection for long term store...
OPERATION & MAINTENANCE MANUAL SWE60UF 5.2.12 DPF Regeneration As shown in below figure, this meter displays engine water temperature, speed and failure code received by CAN bus communication. Microcontroller is the center of digital processing method. Stepping motor of imported brand drives the pointer, making the dial scale linear. The inclined angle of pointer is 240°...
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OPERATION & MAINTENANCE MANUAL SWE60UF normally. At this time regeneration requirement indicator light flashes, the operator should travel the machine to an open air and press down the parking regeneration switch to regenerate. Parking regeneration Please don’t operate the machine while parking regeneration.
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OPERATION & MAINTENANCE MANUAL SWE60UF regeneration Auto-regenerati on execute After auto-regeneration starts minutes, parking Parking regeneration will be requested if PM level doesn’t reduce to the regeneration request level auto-regeneration. (auto-regeneration does not stop at this level.)...
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OPERATION & MAINTENANCE MANUAL SWE60UF :light up, :flicker Regenerati indication Regene Failu ration Regeneration regenerati request light light prohibitio n light Level o regenerat regeneration is not needed. ion is not needed Auto-reg eneratio Level 1 n request...
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OPERATION & MAINTENANCE MANUAL SWE60UF regeneration. Parking regenera tion execute Parking regenera tion Parking regeneration can’t be operated. Level 4 request (Diagnos Only service tool can be used to is tool) regenerate. service tool Parking (Service tool can be used for all other regenerat levels except level 5.)
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OPERATION & MAINTENANCE MANUAL SWE60UF DPF will accumulate quickly. When PM is approach to level 3, the regeneration alarm will show on the meter. If regeneration prohibition switch isn’t turned off within 1.5 hours, manual regeneration is started at the same time, and PM will reach level 4 soon, ECU will be locked by regeneration system, and the machine is unable to work normally, at this moment that only can be unlocked by the work personnel of KUBOTA.
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OPERATION & MAINTENANCE MANUAL SWE60UF to prevent damage. If it’s still hard to loosen, spray some lubricating oil on thread and dip it. • Always work in a workshop with an electric crane (including mobile crane) • Place the product (engine) on level firm ground and apply brake to the machine.
OPERATION & MAINTENANCE MANUAL SWE60UF 6. TROUBLESHOOTING If malfunction occurs, stop machine immediately, analyze the reason and adjust or repair the machine as following methods, objects and order. Only authorized people can disassemble As to malfunction reason and repair and repair the hydraulic parts, please...
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OPERATION & MAINTENANCE MANUAL SWE60UF 1. Corresponding pilot valve 1. Repair malfunction Slewing platform don’t slew, 2. Consult with your dealer 2. Hydraulic motor malfunction slew slowly, or slew not 3. Slewing retarder malfunction 3. Consult with your dealer smoothly.
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OPERATION & MAINTENANCE MANUAL SWE60UF Malfunction and Solution of Electrical System Electrical system Malfunction Possible Causes Solutions Starting motor Start relay fails to disconnect Replace starting relay or contact with your continues or gets pulled in. distributor after engine Defective starting key Contact with your designated distributor started.
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OPERATION & MAINTENANCE MANUAL SWE60UF Engine Malfunctions and Solutions Engine Malfunction Possible Causes Solutions Out of fuel. Add fuel Mistake type or brand of fuel Bleed the air from fuel system or it’s polluted. Drain out the off-grade fuel. Fill with proper Defective wiring.
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OPERATION & MAINTENANCE MANUAL SWE60UF Defective thermostat Contact your designated distributor. Engine water Defective temperature sensor Change temperature sensor temperature too low Defective monitoring Contact your designated distributor. elements Improper engine oil Drain out and change to specified fuel Engine oil leakages...
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OPERATION & MAINTENANCE MANUAL SWE60UF A/C Malfunction and Solutions Malfunction Possible Causes Solutions electric appliance connector loosen causes clutch plug connector tightly or repair abnormal tighten it, if it wear-out ,please loosened belt replace it System noise Blower, fan blade of electric fan loosened...
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OPERATION & MAINTENANCE MANUAL SWE60UF conditioning expansion valve partial clogged wash expansion valve fault replace dry bottle clogged replace appearance of dustproof net or evaporator is too wash dirty return air inlet of A/C is clogged clean appearance of condenser is too dirty...
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OPERATION & MAINTENANCE MANUAL SWE60UF Fuse Location and Function Lamp Air conditioner relay Fuel pump Cigar lighter Proportion control Wiper Horn Solenoid valve set Air conditioner control Monitoring meter Engine control Spare power supply Indoor lamp Normal electricity (Sequence: corresponding label on electrical control box)...
OPERATION & MAINTENANCE MANUAL SWE60UF 7. TECHNICAL PARAMETERS 7.1 PARAMETERS Engine (European Ⅲ)…………………………………………………………………KUBOTA diesel engine M o d e l … … … … … … … … … … … … … … … … … … … … … … V 2 6 0 7 - D I - T E 3 B D i s p l a c e m e n t …...
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OPERATION & MAINTENANCE MANUAL SWE60UF Hydraulic cooling device Oil cooling device model ………………………………………………………..…4842.088.0000 F a n d r i v e … … … … … … … … … … … … … … … … … … … … … … … … … … … E n g i n e d r i v e Hydraulic oil filter Oil return filter element model…………………………………………………………...
OPERATION & MAINTENANCE MANUAL SWE60UF 7.3 Noise and Vibration According to ISO3744 & ISO6395:the machine fulfills the requirements of the Directive 2000/14/EC & 2005/88/EC, results are as followings: Noise at operator’s position:L =80dB; Machine noise:L = 95 dB Vibration description:...
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OPERATION & MAINTENANCE MANUAL SWE60UF mentioning related load should not be over than 75% of anti-tipping capacity. 3) Bucket, lift hook and other attachments are not included in this table. 4)For the sake of safety regulations, before using the machine for lifting, an overload indicator kit must be installed.
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OPERATION & MAINTENANCE MANUAL SWE60UF Safety valves The safety valves must be installed with the ring. These valves are installed on the machine's BOOM, ARM, 2 PC (if equipped) and blade to prevent equipment from falling to the ground in the event of a break in the hoses.
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OPERATION & MAINTENANCE MANUAL SWE60UF Description Reference Overload indicator Kit KIM049500201 Before any intervention on the machine. Place equipment and blade on the ground. Shut down the engine. Operate the levers Open the hydraulic tank cap to depressurize the hydraulic system Check to be carried out after mounting the kit.
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OPERATION & MAINTENANCE MANUAL SWE60UF The assembly of this kit consists in equipping the machine with an overload indicator which must be activated during lifting operations. Overload indicator KIT mountingMontage Pressure switch installation on BOOM Cylinder: Insert the tee between the actuator and the...
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OPERATION & MAINTENANCE MANUAL SWE60UF Electrical Installation: Secure the box in the cab using Make sure that the electrical cable is well the self- tapping screws. protected with the sheath and secure and the connector. Electrical Coupling: Electrical supply: Spliced cigar lighter power supplies stored under the ventilation control console.
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OPERATION & MAINTENANCE MANUAL SWE60UF Overload pressure-switch setting: Connect the male plug to the Time Indicator box cable, following terminal numbers 1,2 and 3. Connect the male and female plugs together. Partially remove the pressure switch cap. Completely remove the central screw on top of the pressure switch, with a flat screwdriver (diameter 4 mm).
SWE60UF 8 MANUFACTURER INFORMATION Company: SUNWARD INTELLIGENT EQUIPMENT CO., LTD. Trade mark: Add: Sunward Industrial Park, No.1335 Liangtang Road (E),Xingsha, Changsha, Hunan, China Sales hotline:400-887-6230; Service hotline:400-887-8230 Maintenance point: Our office in various provinces and cities of China Distributor information:...
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INTELLIGENT NO.13A,JALAN 5/1.KOTA mal2@sunward.cc (M) SDN. BHD. DAMANSARA,PJU 5,47810,PETALING JAYA SELANGOR. Cô ng ty TNHH SUNWARD lo 33, biet thu 1, ban dao linh dam, phuong vnm1@sunward.cc Việt Nam hoanh liet, quan hoang mai, hanoi, vietnam SUNWARD EUROPE HEAVY eu@sunward.cc...
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where is the cabin air filter
The exact location of the cabin air filter in the SUNWARD SWE60UF is not specified in the provided context.
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