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Craftsman 917.259592 Owner's Manual
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Craftsman 917.259592 Owner's Manual

Craftsman 917.259592 Owner's Manual

Craftsman lawn mower user manual
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[RR r+Zli4 IIii +
MODEL NUMBER 917.259592
OWNER'S MANUAL
= Assembly
+ Operation
+Customer Responsibilities
®Service and Adjustments
+ Repair Parts
For answers
to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
He_p Line
5 am + 5 pm, Mon+ Sat
CAUTION:
Read and follow
all safety
rules and instructions
before
operating
this equipment.
FOR CONSUMER
ASSISTANCE
HOT LINE, CALL THIS TOLL FREE NUMBER:
1-800+659-5917

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Summary of Contents for Craftsman 917.259592

  • Page 1 [RR r+Zli4 IIii + MODEL NUMBER 917.259592 = Assembly + Operation +Customer Responsibilities ®Service and Adjustments + Repair Parts CAUTION: Read and follow FOR CONSUMER ASSISTANCE all safety rules and instructions HOT LINE, CALL THIS TOLL FREE NUMBER: OWNER'S MANUAL...
  • Page 2 Safe Operation IMPORTANT: THIS CUTTING MACHINE FAILURE TO OBSERVE THE FOLLOWING GENERAL OPERATION ° Read, understand, and follow all instructions in the manual and on the machine before starting Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as which could be p_cked up and thrown by the blade.
  • Page 3 LIMITED TWO YEAR WARRANTY For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or repiace, free of charge, any pads found to be defective in material...
  • Page 4 TABLE OF CONTENTS SAFETY RULES ... PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES WARRANTY TRACTOR ACCESSORIES ASSEMBLY ... OPERATION ... iNDEX Accessories ... Adjustments: Brake ... Carburetor ... Mower Front-To-Back Side-To-Side ... Throttle Control Cabte ... Air Filter, Engine ... 20 Air Screen, Engine ... Assembly 7-10 Battery:...

  • Page 5: Accessories

    i ... These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG GAS CAN PERFORMANCE...
  • Page 6 CONTENTS =1 ,= =,,=i= Parts Bag contents shown full size (1) Shoulder Bolt 5/16-18 (1) Knob ('1) Washer 17/32 x 1-3/16 x '12 Ga. (2) Screws #'t0 x 5/8 (2) Weld Nuts #10 (2) Washers 3/16 x 3/4 x 16 Gauge ,(2) Flex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20 (2) Washers...
  • Page 7 , u i1,11 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness°...
  • Page 8 HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. 2) nals by allowing a wrench or any other object to contact both terminals CAUTION: Do not short battery termi- same time. Before connecting remove metal bracelets, bands, rings, etc° Positive terminal must be connected first to prevent sparking tal grounding.
  • Page 9 WHEEL BRACKET 3t8-16 LOCKNUT 318 _ _//SHOULDER GAUGE WHEE_ FIG. 4 INSTALL MULCHER PLATE (See Figs. 5 and • JnstalJtwo _atch hooks to muncher pJate using screw, washer, lock washer, and we{d nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.
  • Page 10 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes.. Correct tire pressure is important for best cutting performance. Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK DECK LEVELNESS...
  • Page 11 _ _,i.i : :-::- u,,,,,.,, These symbols may appear on your tractor or in litet:ature supplied with the product. BATI-E RY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE REVERSE MOWER LIFT ATTACHMENT CLUTCH ENGAGED DANGER, KEEP HANDS AND FEET AWAY i"...
  • Page 12 i i,,, , 1,1,,i, KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, this manual for future reference, ATTACHMENT THROTTL_CHOKE CONTROL CLUTCH/BRAKEPEDAL HEIGHT ADJUSTMENT KNOB FREEWHEEL CONTROL Our tractors conform to the safety standards of the American National Standards institute,...
  • Page 13 HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch, When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine°...
  • Page 14 TO OPERATE MOWER (See Fig. 9) Your tractor isequipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wilt shut off the engine, Select desired height of cut. •...

  • Page 15: Carburetor

    i,i ,, ADD GASOLINE Fill fuel tank.. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane_ (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
  • Page 16 Move motion control lever to neutral (N) position. Shut- off engine and set parking brake° Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed With motion control lever in neutral (N) position, slowly disengage clutch/brake...
  • Page 17 CUSTOMER u,,u,i i,,,i ... MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharper,tReplace .Mower Btades Lubricati'o'n Chart Check Battery LeveVRecharge Clean Battery andTerminats CheckTransaxle Cooling Adjust Btade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level...
  • Page 18 CUSTOMER TRACTOR Always observe safety rules when performing any mainte.. nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
  • Page 19 TRANSAXLE COOLING The fan and cooling fins of transmission clean to assure proper cooling Do not attempt to clean fan or transmission running or while the transmission is hot, Inspect cooling fan to be sure fan blades are intact and clean,, Inspect cooling fins for dirt, grass clipp!ngs and other materials.
  • Page 20 CUSTO AIR FILTER (See Fig. 16) Your engine wilt not run properly using a dirty air filter,. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season, Service paper cartridge every t00 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions, Remove knob and cover_ Remove wing nut and air cleaner from base.
  • Page 21 =u,_,l =it=,=, SERVUCE AND ADJUSTMENTS , i, 1,1 , n, l= ,,,r CAUTION: BEFORE PERFORMING Depress clutchlbrake pedal fully and set parking brake. Place attachment Place motion control Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

  • Page 22: To Level Mower Housing

    TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower.
  • Page 23 u..it SERVICE AND ADJUSTMENTS ii uu,,i i1.,i u i ii [HiluJll_lm:u,la TO REPLACE MOWER BLADE (See Fig. 24) The mower blade drive belt may be replaced without tool& Park the tractor on revel surface,, Engage parking brake BELT REMOVAL - Remove mower from tractor (See "TO REMOVE...
  • Page 24 =,1 = SERVNCE AN TO REPLACE MOTION DRIVE (See Fig. 26) Park the tractor on level surface, Engage parking brake_ For assistance, there is a belt installation guide decal on bottom side of left footrest, • Remove mower (See 'q-O REMOVE MOWER" in this section of this manuaL) Remove upper belt keeper, °...
  • Page 25 SERVICE AN TO ADJUST STEERING WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE-INICAMBER The front wheel toe-in and camber are not adjustable on your tractor°...
  • Page 26 SERVICE TO START ENGINE WITH A WEAK BATTERY (See Fig. 29) CAUTION: Lead-acid batteries gener- and smoking materials away from bat- ateexptosivegases. Keep sparks, flame teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, rectlarged_ if "jumper cables"...
  • Page 27 ,i,u SERVUCE AN ENGINE TO ADJUST THROTTLE CONTROL (See Fig. 31) The throttle control has been preset at the factory and adjustment should notbe necessary_ Checkadjustmentas described below before loosening cable_ If adjustment is necessary, proceed as follows: With engine not running, move throttle control lever from slow to choke position.

  • Page 28: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor wilf not be used for 30 days or more, CAUTION: Never store the tractor with ,_ _, gasoline in the tank inside a building | ,_ where fumes may reach an open flame or spark.
  • Page 29 TROUBLESHOOTING lU _1111 CAUSE PROBLEM Will not start Out of fuel Engine not "CHOKED" properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter, Water in ft.tel Loose ordamaged Carburetor out of adjustment Engine valves out of adjustment Hard to start Dirty air filter Bad spark plug...
  • Page 30 ,i,,=,, i1,1 i ... TROUBLESHOOTING PROBLEM CAUSE Engine continues to run Faulty operator-safety when operator leaves seat with attachment clutch engaged ... i, ,,i i,iii Poorcut-uneven Worn, bent or loose blade Mowerdeck Buildup of grass, leaves, and trash under mower Rent btada mandret Clogged mower deck vent hotes from butfdup of grass, loaves, and trash around mandrels...
  • Page 31 WILL BECOME THEIR BRIGHTEST, WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED SERVICING OF UNIT, THEY SHOULD PROPERLY SECURE YOUR WIRING 917.259592 SOLENOID STARTER SPARK PLUG p--_f_) "_ (2 PLUGS ON TWIN CYL, ENGINES) 28 VOLTS AC MSN, @ 3800 RPM...
  • Page 32 REPAIR PARTS TRACTOR ELECTRICAL - - MODEL NUMBER 917.259592...
  • Page 33 73640400 Nut Keps Blk Hex 1/4-20 UNC 12t433X Ammeter Rectangular 16 Amp 17490508 Screw, Thdrol 5/16-18 x 1/2 142621 Harness Engine 109748X Relay Assembly 161366 Harness Engine All component dimensions given in U.S inches 1 inch = 25.4 mm 917.259592...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259592 CHASSIS AND ENCLOSURES...
  • Page 35 145 156524 Rod Pivot Chassis/Hood - _ 5479J Plug, Btn Blk 359 Diao NOTE: All component dimensions 1 inch = 25.4 mm 917.259592 3/8-16 x 3/4 Type TT 3/8-16 x I 5/16-18 TYT 1/4-20 x 3/4 given in U_S inches...
  • Page 36 FtEPARR PARTS TRACTOR DRIVE = - MODEL NUMBER 917.259592 4'I/%_ 42---'_ 4o---_ )/48 ?6 35 84100...
  • Page 37 140156 5/16-18 Unc 105 71070516 106 74780520 116 72110610 154774 154419 NOTE: All component dimensions given in U.S inches 1 inch = 25,,4 mm 917.259592 PART DESCRIPTION Pulley, Engine Bolt Hex Washer Keeper Belt Engine Screw Keeper Belt Engine Strap Torque Lh Hydro 18/20 T...
  • Page 38 REPAmR PARTS TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917.259592 4s _...
  • Page 39 REPAIR PARTS TRACTOR STEERING ASSEMBLY NOTE: All component dimensions given in U_S, inches - - MODEL NUMBER 917.259592 PART DESCRIPTION T21472X Steering Wheel 154427 Front Axle Assembly 156483 Spindle Assembly, L.H. 157473 Spindle Assembly, RH. 6266H Bearing, Race, Thrust, Hardened...
  • Page 40 153236 Hinged STD541431 19171912 127018X 17490608 150176 1/4-20 x 1-3/8 NOTE: AIl component dimensions given in U.S. inches 917.259592 PART DESCRIPTION Locknut, Flange t/4 Grade 5 Cap, Spring Seat Bolt, Shoulder 5/16-18 UNC Washer 17/32 x 1-3/16 x 12 Gauge Bolt, Shoulder 5/16-18 x .62...
  • Page 41 Decat, Panel Side Diehard Sears Decai, Battery Dangr/Psn Srs. Eng Decal, GrilleLT tPC Sears Reflector, Tail, Light Red/Amber Decal, Dash Inst Oper English Pad Footrest Rbr Sq Craftsman Fastener, Pop In Footrest Decal, Lift Handle Owners Manual, English Owner's Manual, Spanish PART...
  • Page 42 REPAMR PARTS TRACTOR-- MODEL NUMBER 917.259592 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 Bushing 139277 Stem, Tank Fuel STD551131 Washer, Lock 19101216 Washer 5/16 x 3/4 x 16 Ga, M740108025 Bolt Hex Bolt Hex Hd 5/16_18 UNC x 1/2 74760508 128861 Nut Flange 1/4-20 UNC Starter Nut 1 inch = 25.4 mm 917.259592...
  • Page 44 FIEPAJR PARTS TRACTOR - - MODEL NUMBER 917.259592 MOWER LIFT 161718...
  • Page 45 Screw Thdrol 5/16-18 x 3/4 19112410 Washer 11/32 x 1-1/2 x 10 Gauge 123934X Scale, Height indicator 145212 Nut Hex Flange Lock 110452X Nut Push Phos & Oil All component dimensions 1 inch = 25.4 mm 917.259592 1/2-t3 Unc 3/8-24 given in U.S. inches...
  • Page 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259592 MOWER DECK...
  • Page 47 19132203 130794 145411 #10-24 Grade 5 5/16-18 UNC NOTE: All component dimensions given in LJ.S.. i nches 1 inch = 25.4 mm 917.259592 DESCRIPTION Spring, Torsion Brakes Guard, TUV tdier Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return...
  • Page 48 REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - - MODEL NUMBER - MODEL NUMBER 310-0650 917.259592...
  • Page 49 Ring, Retaining 142954 Arm, Actuating 142955 Pin, Actuating I50777 Bolt 5/16-24 x 1-3/4 150778 Locknut, Hex 5/16-24 UNJC 142958 Brake Rotor/Stator Kit - - MODEL NUMBER 917.259592 - MODEL NUMBER 310-0650 KEY PART NO. NO. 142884 t50829 142991 142961 142963 142964...
  • Page 50 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259592 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41565 AIR iNTAKEj @----6 E.G,.E C O.T.O.,S, O"A"_SHAFT EXHAUST...
  • Page 51 Screw, Hex flange M6 x 1_0 x 16 (2) 12-063-08 Baffle, Cylinder Head 12-063-01 Baffle, Cylinder NOT ILLUSTRATED 12-113-55 Decal, Horsepower - - MODEL NUMBER 917.259592 CV15S, TYPE NUMBER PS-41565 ENGINE CONTROLS KEY PART NO. NO. 12-079-07 12-237-01 M-0664020 M-0545016...
  • Page 52 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL "FUEL "STEM 11-- @ 11-- i, =n CYLINDER HEAD, VALVE AND BREATHER - - MODEL NUMBER NUMBER CV15S, TYPE NUMBER 24-- -- 20 _--19 #/#/.2 917.259592 PS-41565 15-- @---1...

  • Page 53: Replacement

    M-0640034 24-194-01 24-186-03 M-0545010 t2-018-0t 12-402-02 12-318-09 X-75_23 NOTE: All component dimensions given in US. inches 917.259592 PS-41565 DESCRIPTION Lifter, Valve (2) Kit, Cylinder Head Rod, Push (2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, intake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, .25"...
  • Page 54 KOHLER ENGINE - MODEL IGNITION / ELECTRICAL i ,llllll CRANKCA_ 23 22 (_---- - - MODEL NUMBER NUMBER CV15S, TYPE NUMBER 11 ... OIL PAN / LUBRICATION _--4 i iii STA.TING SYSTEM 917.259592 PS-41565 2--" 8----_ O--19 $--=I iiiii --10...

  • Page 55: Seat

    12-755-54 12-227_06 45-170-03 12-227-11 12-086-25 NOTE: All component dimensions given in U.S. inches 1 inch = 254 mm 917.259592 PS-41565 DESCRIPTION Seal, Crankshaft Block, Cylinder (Use Short Block) Strap, Lifting Screw, Hex Flange M8 x 1.25 x 25 Dowel, Locating (4) Kit, Camshaft (Includes Key #7 &...
  • Page 56 , i, S RVICE OTES i1,,...
  • Page 58 i.,,llr,_iil,, CE NOTES pl,llllUii ,,_,1 II'II'IIU...
  • Page 59 SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATRON ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING iiDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX.
  • Page 60 All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department tail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: o PRODUCT -.TRACTOR ,_ MODEL NUMBER - 917.259592 o ENGINE MODEL NO. - CV15S-41565 _, PART NUMBER o PART DESCRIPTION Your Sears merchandise...