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Assembly and operating manual OPR 061-221 Collision and Overload Protection Sensor Original operating manual...
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Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389236 Version: 08.00 | 19/09/2023 | en...
8.4 Replacement of connector block assembly ..........29 8.4.1 Replacement of connector block assembly for OPR 061......30 8.4.2 Replacement of connector block assembly for OPR 081 - 221....33 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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10 Translation of the original declaration of incorporation ......... 43 11 UKCA declaration of incorporation ............44 12 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................45 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
1.3 Scope of delivery The scope of delivery includes: Collision and overload sensor OPR in the ordered variant Connection cable (5 m, straight connector, open wire strands) 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Modifications, changes or reworking, e.g. additional threads, holes, or safety devices, can damage the product or impair its functionality or safety. Structural changes should only be made with the written approval of SCHUNK. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Due to their technical training, knowledge and experience, trained electricians are able to work on electrical systems, recognize and avoid possible dangers and know the relevant standards and regulations. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Do not expose the product to any corrosive media. This does not apply to products that are designed for special environments. Eliminate any malfunction immediately. Observe the care and maintenance instructions. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. Follow local regulations on dispatching product components for recycling or proper disposal. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Risk of injury from overload signal of the sensor (eg electrical short circuit) and in case of failure and reducing the supply of compressed air! The function of the electrical signal transmission is no longer guaranteed. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
0.3, 0.7, 1 bar Noise emission [dB(A)] ≤ 70 More technical data is included in the catalog data sheet. Whichever is the latest version. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
(travel) provided by the OPR before the switch circuit opens is adjustable by turning a switch adjustment screw. All OPR devices provide axial (compression only), torsional, and moment compliance. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
OPR body. The size and location of these connections are shown in the drawing provided at the end of this manual. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
OPR using hardware appropriately sized for the application. Connect an appropriately sized air line and fitting to the OPR. Do not supply air pressure at this time. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Following you can find the connections between the internal switch and the pins in the Connector Block Assembly. Optional mating cables, available from SCHUNK } 5.1 [/ 15], utilize the brown-black-blue color code indicated. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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LED test light with current limiting resistor 100 mA (Max.) at 10-30 VDC * Provided by customer Switch wiring as a normaly-open PNP or NPN proximity switch 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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ð When the collision occurs the switch will open and the test light will turn off Release the OPR and it will return to its working position. ð The test light will illuminate 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
(Temporarily supply approx. 4 bar to the unit.) 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Apply Loctite® 222MS to the M3 mounting screw and thread it into the body. Tighten the screw securely. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Adjustment Screw Interface Plate Connect a test box } 5.2 [/ 16]. Attach an interface plate to the stem of the OPR. Center the OPR under the press ram. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Re-install the OPR using the user-installed mounting hardware. CAUTION Before putting the OPR back into operation, confirm that the switch is functioning properly} 5.2 [/ 16]. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Determine which switch version the unit contains (The adjustment procedure differs slightly depending on the version.). Attach an interface plate to the stem of the OPR. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Hexagon socket screw: Use a 1.5 mm hexagon socket screw if the distance traveled before the switch turns off is ð greater than desired: Turn the set screw clockwise. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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0.3 mm to 1.3 mm. Re-install the OPR using the user-installed mounting hardware. CAUTION Prior to restarting the OPR, check that the switch contact is working flawlessly } 5.2 [/ 16]. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Using these techniques, the OPR may be supplied with higher air pressure when higher loads or accelerations are anticipated. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
If the OPR still fails to reset or if the switch fails to close after adjustment when the unloaded unit is in its working condition, contact SCHUNK. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Such maintenance work should be conducted every 5.000 or fewer collisions. Check the control wiring for shorts. If necessary, readjust the switiching point. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
There are two styles of connector block assemblies. The Old version has a larger connector body than the New version. The New version has an adjustment set screw in the side of the connector body. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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“P” (unless the unit is equipped with preload springs). Screw the new proximity switch clockwise into the hole on the side of the body until it bottoms. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Discard the entire assembly. O-Ring Spring Provide 0.3 to 1 bar of air to the unit at the port marked “P” (unless the unit is equipped with preload springs). 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
OPR. Unplug the PCB Header from its mate in the body of the OPR. (Newer versions have the Connector Boards attached to the Connector Block.) 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Connector Block Assembly should rest parallel to its mounting surface. Confirm the integrity of the circuit between the 3-pole Nano connector and the internal switch } 5.2 [/ 16] 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Stem with a rubber or plastic mallet. IMPORTANT! The dowel pins are pressed into the Cover Plate and are a slip fit into the Body. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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Ring (see Figure "Cleaning and Relubricating the Cover Plate Assembly"). (This step applies only to OPR-131s, OPR-176s, and OPR-221s) Apply Magnalube® to the Cover Seal and assemble to the groove in the Cover Plate. 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
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M10 x 30 Socket Heard Cap Screw 47.4 Tab.: Recommended Tightening Torques for Cover Screws CAUTION Before putting the Protector back into operation, confirm that the switch is functioning properly } 5.2 [/ 16] 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Variations are possible depending on size and variant. 9.1 OPR 61 Item Designation ID number Connector plug 9965112 Dust and spray cover 9954890 Welding sparks cover 9958058 Deflection mechanism 9952010 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, September 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, September 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 08.00 | OPR 061-221 | Assembly and operating manual | en | 389236...
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006...
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SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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