Related Manuals for Barnstead|Thermolyne NANOpure DIamond D11951
Summary of Contents for Barnstead|Thermolyne NANOpure DIamond D11951
- Page 1 ARNSTEAD HERMOLYNE NANOpure ® DIamond ™ TOC - UV ultrapure water system Operation Manual Series 1195 and 1242 Model No. Voltage D11951 100V - 240V D12421 100V - 240V LT1195X1 • 1/19/01...
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Page 2: Table Of Contents
Table of Contents Safety Information ......................................3 Alert Signals......................................3 Warnings ........................................3 Introduction ........................................5 General Usage......................................5 General Specifications ....................................6 Environmental Conditions ..................................7 Declaration of Conformity ..................................7 Unpacking ........................................8 Installation ........................................9 Choosing a Site ......................................9 UV Lamp Installation ....................................10 Other Accessories ....................................10 Bench Mounting ....................................10 Wall Mounting......................................11 Installing the Control Panel in a Remote Location..........................11 Water Connections ....................................12... -
Page 3: Safety Information
Safety Information Your Barnstead|Thermolyne NANOpure DIamond TOC - Alert Signals UV ultrapure water system has been designed with func- tion, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. This manual contains important safety information. You must... - Page 4 AFETY NFORMATION Avoid splashing disinfecting or weak acidic solu- tions on clothing or skin. Ensure all piping connections are tight to avoid chemical leakage. Ensure adequate ventilation. Carefully follow manufacturer’s safety instructions on labels of chemical containers and material safety data sheets. Depressurize system prior to removing the cartridge pack.
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Page 5: Introduction
Introduction Congratulations on your purchase of a Barnstead| Thermolyne NANOpure DIamond TOC - UV ultrapure water system. This water purification system is designed to provide low TOC, high resistivity, reagent grade water that exceeds ASTM Type I, CAP and NCCLS Type I stan- dards. -
Page 6: General Specifications
General Specifications Dimensions and Clearance Requirements Dimensions 13.5” W x 19.5” H x 17.0” D (34.3 x 49.5 x 43.2 cm) Clearances Sides - 9” (22.9 cm) minimum for servicing. Above - 3” (7.6 cm) minimum for removal of the top cover. Front - 4.75”... -
Page 7: Environmental Conditions
Altitude limit: 3,500 meters. Storage: -25°C to 65°C; 10% to 85% relative humidity. Declaration of Conformity Barnstead|Thermolyne hereby declares under its sole responsibility that this product conforms with the technical requirements of the following standards: EMC: EN 61000-3-2 Limits for Harmonic Current Emissions... -
Page 8: Unpacking
Unpacking Remove the unit from its shipping container. Remove all contents carefully. Ensure that the UV lamp, feed and drain tubing, sanitization cartridge, wall bracket, accessory parts bag and power cords (see list below) are re- moved from the packaging materials before discarding. -
Page 9: Installation
Installation Choosing a Site Caution The NANOpure DIamond TOC - UV features a removable Wall composition, condition and control panel display which allows the system to be construction as well as fastener type mounted almost anywhere within 10 ft. (3.1m) of the unit. must be considered when mounting Use the wall bracket for wall mounted systems as a tem- this unit. -
Page 10: Uv Lamp Installation
NSTALLATION UV Lamp Installation Locate the UV chamber inside the left door of the NANOpure DIamond TOC - UV. Install the UV Lamp as follows: Disconnect the power cord from the unit. Access the left side of the unit by unlatching the Note screw securing the door with a flathead screw- The UV lamp contains mercury. -
Page 11: Wall Mounting
NSTALLATION Wall Mounting Install the NANOpure DIamond TOC - UV on a wall in a convenient location that is accessible to water, an atmos- pherically vented drain and electricity. Locate the wall bracket packed separately from the unit. Caution Using the wall bracket as a template, locate and Wall composition, condition and con- struction, as well as fastener type, drill the mounting holes in the wall. -
Page 12: Water Connections
NSTALLATION Using the wall bracket as a template, locate and drill the mounting holes in the wall. A minimum of two (customer-supplied) fasteners will be Note required. Attach the wall bracket to the wall The removable control panel was not using the customer-supplied fasteners. - Page 13 NSTALLATION Atmospheric Drain Connection When the NANOpure DIamond TOC - UV flushes, the water used is sent to drain through this connection. To install: Caution Do not connect feed water until direct- Locate the drain water tubing. This is the 1/4” ed to do so during “Initial Sanitization.”...
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Page 14: Controls
NANOpure DIamond Panel in a Remote Location” in the “Installation” section of this manual for more information about how to remove the control panel from the unit. STANDBY START BACK ENTER STOP Barnstead DISPENSE NANOpure DIamond TOC - UV Control Panel... -
Page 15: Switches
ONTROLS Switches When the main power switch (on the lower back right side of the unit as you face the unit) is ON, the switches on the control panel function as follows: START/STOP allows you to alternate the unit between the normal (recirculation) mode;... -
Page 16: Initial Operation
Initial Operation Cartridge Pack Types The cartridge pack will come bagged with four manifold red protection caps. Part Application DIamond Kit Organic Free R/O & Distilled Feed D50280 Ultra-Low Organics, Type 1 Water, Reverse Osmosis or Distilled Water Feed Warning Depressurize system prior to removing DIamond Kit Organic Free Deionized Feed the cartridge pack. -
Page 17: Initial Rinse
NITIAL PERATION Initial Rinse Attach the feed water line to the unit by snapping the quick disconnect coupling into the quick disconnect body in the lower left back of the unit. Check to ensure the dispense knob is in the OFF (middle) position. -
Page 18: System Sanitization Procedure
NITIAL PERATION 12. Press BACK to return to the (Idle) menu. Warning 13. Complete the “System Sanitization Procedure.” Avoid splashing disinfecting or weak acidic solution on clothing or skin. Ensure all piping connections are tight to avoid chemical leakage. System Sanitization Procedure Your NANOpure DIamond TOC - UV has been shipped Ensure adequate ventilation. - Page 19 NITIAL PERATION 11. Press the UP or DOWN arrow to select (YES) and then press ENTER. Display will now read, “Reconnected Water (NO).” 12. Attach feed water supply removed in step 4. 13. Press the UP or DOWN arrow to select (YES) and press ENTER.
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Page 20: Normal Operation
Normal Operation Turn the system power ON by depressing the Note main power switch to the “I” position. On initial start-up, the purity meter may display “...MΩ-cm or uS/cm.” This The system greeting display indicates the type is caused by air in the cell and should of unit you own. -
Page 21: Dispensing Water
ORMAL PERATION Dispensing Water Note Use the dispense knob for manual dispensing or, use the Press any key to interrupt automatic “Dispense” switch for volumetric or timed dispensing. See dispensing. “User Settings.” Automatic Dispensing (Factory set to “OFF.”) This feature is accessible only from the normal recirculating mode when the display is showing purity. -
Page 22: User Settings
User Settings Adjusting Display Brightness From the (Idle) mode, when the display reads, “NANOpure Diamond (Idle) xx:xx:xx xx/xx/xx,” press the UP or DOWN arrow until display reads, “Advanced Menu?” Press ENTER. Press ENTER to proceed through the options until “Set Display Brightness” is displayed. Press the UP or DOWN arrow to choose “Yes.”... -
Page 23: Setting The Date And Time
ETTINGS Setting the Date and Time Note From the (Idle) mode, when the display reads, Time values are displayed in 24 hr. “NANOpure DIamond (Idle) xx:xx:xx military time. For example; 6:00p.m. = xx/xx/xx,” press the UP or DOWN arrow until 18:00:00 = hr./min./sec.) display reads, “Advanced Menu?”... -
Page 24: Setting The Cell Constant
ETTINGS Setting the Cell Constant The actual temperature and cell constants are attached to the cell cable internal to the NANOpure DIamond unit. This data helps ensure that the purity displayed is as accurate as possible. The only time the user would need to enter this data is if the cell or main board is being replaced and/or updated. -
Page 25: Use Of Standby Mode
ETTINGS Use of Standby Mode At the end of the work day, place the NANOpure DIamond TOC - UV in Standby mode for the night. To place the unit in Standby mode: From the (Idle) mode, when display reads, Note “NANOpure DIamond (Idle) xx:xx:xx When in Standby mode, press xx/xx/xx,”... -
Page 26: Resetting The Sanitization Timer
ETTINGS Press ENTER. Press BACK to return to the (Idle) mode. The second line of the display will show a “Below Set point” message once every 8 to 10 seconds when the measurement is below the set point. (The set point indica- tion is set at the factory at 10 MΩ-cm.) Resetting the Sanitization Timer From the (Idle) mode, when the display reads,... -
Page 27: Resetting The Toc Lamp Timer
ETTINGS Press the UP or DOWN arrow to select “Yes.” Press ENTER and the timer will be reset for 1820 hours of operational time. Press BACK two times to return to the (Idle) mode. Resetting the TOC Lamp Timer When the NANOpure DIamond TOC - UV is in an (Idle) position: From the (Idle) mode, when display reads, “NANOpure DIamond (Idle) xx:xx:xx... -
Page 28: Setting Volumetric Dispensing
ETTINGS Press ENTER. Press BACK twice, from the “Date Format” dis- play, to return to the (Idle) mode. Note Volumetric dispensing is based upon total fluid volume entering the Setting Volumetric Dispensing NANOpure DIamond TOC - UV. Point of drawoff accuracy will be compro- From the normal recirculating mode, when the mised if you are dispensing water vol- display is showing purity, press the UP or... -
Page 29: Performing A System Flush
ETTINGS UP arrow: +1 up to 5 min., then increments by 5 minutes DOWN arrow: Decrement by 1 minute Maximum: 40 minutes Minimum: 1 minute Performing a System Flush From the normal recirculating mode, when the display is showing purity, press the UP or DOWN arrow until the display reads, “System Flush?”... -
Page 30: Installing Float Or Pressure Switch
Installing Float or Pressure Switch Accessories D8964 (float switch) and D2706 (pressure switch) are designed to protect the NANOpure DIamond TOC - UV pump by alerting the system of an inadequate feed water condition so that the pump can be shut down. If an inadequate feed water condition exists and the pump is shut down due to this condition, the display will read “Check Inlet.”... -
Page 31: N.i.s.t. Calibration Module
N.I.S.T. Calibration Module Performing an Electronic Calibration Using the Optional N.I.S.T. Calibration Module If you purchased the optional N.I.S.T. calibration module (Catalog No. E896X5) you can perform a calibration of the NANOpure DIamond purity sensing electronics trace- able to N.I.S.T. standards. Disconnect power cord from the unit. -
Page 32: Remote Dispenser
N.I.S.T C ALIBRATION ODULE 11. Press BACK to return to the (Idle) mode. 12. Turn the main power switch to the OFF “O” position. Unplug the unit. 13. Remove the calibration module and reconnect the cell. 14. Reattach the cover plate and close and latch the door. -
Page 33: Computer/Printer Setup
Computer/Printer Setup Connecting NANOpure DIamond to Computer and Communicating Though the RS-232 Port Using Hyperterminal or Procomm Hyperterminal RS-232 Capture Instructions Connect the 9 pin serial cable (part no. WHX18) from the NANOpure DIamond RS-232 port to COM2: port or (COM1: port) on back of computer. - Page 34 OMPUTER RINTER ETUP which you name in the c:/windows directory called capture.txt and the file will be an ASCII text file. 11. You should see the data on the computer screen. 12. When you are finished storing data from the NANOpure DIamond, save your file.
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Page 35: Connecting And Starting The Printer
OMPUTER RINTER ETUP 12. Type in 21 <Enter>, sets to COM2: or (Type in 20 <Enter>, sets to COM1:), depending on your computer. 13. Type in 24 <Enter>, saves settings. 14. Type ESC to exit setup menu. 15. Procomm is now ready to accept input from the NANOpure DIamond. -
Page 36: Printer Setup
OMPUTER RINTER ETUP 10. During normal Recirculation mode, a resistivity/conductivity and temperature reading will be printed once every 12 minutes. If “Use TOC Analyzer” has been set to “Yes,” the TOC ON/OFF Button data will also be printed. Printer Setup Power Switch Located on the front of the printer (AY1137X1), this switch turns power to the printer ON and OFF. - Page 37 OMPUTER RINTER ETUP Installing the Paper Roll Note When the red PAPER OUT light illuminates, it is time to A colored stripe along the edge of the replace the paper roll. Replace the paper roll (AY669X4) paper indicates that you are approach- as follows: ing the end of the tape.
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Page 38: Maintenance And Servicing
Maintenance and Servicing General Cleaning Instructions Warning Disconnect electrical service to the unit. Wipe exterior • Avoid splashing disinfecting or surfaces with lightly dampened cloth containing mild soap weak acidic solutions on cloth solution. ing or skin. • Ensure all piping connections are tight to avoid chemical Cell Cleaning leakage... -
Page 39: System Sanitization
AINTENANCE AND ERVICING System Sanitization Note For UV units, it is best to perform cleaning procedures The sanitization timer will display after early in the afternoon. After sanitization is complete approximately six months, reminding (approximately 3.5 hours), place the unit into its normal you to sanitize the unit. -
Page 40: System Depressurization
AINTENANCE AND ERVICING and press ENTER. Display will now read, “Unit Sanitizing.” 14. Unit may now be left unattended until the display reads, “Sanitization Complete: Press ENTER.” 15. After sanitization is complete and the user presses “ENTER” the unit will return to the (Idle) mode. -
Page 41: Cartridge Pack Replacement
A full cartridge pack may weigh about ter clogs rapidly after installation. The simple-to-use 20 lbs. (9 kg). cleaning syringe is available from BarnsteadlThermolyne (Catalog Number CMX25). This is used to effect a com- plete sanitization. Remove the feed water line by depressing the stainless steel thumb pad. -
Page 42: 0.2 Micron Filter Replacement
AINTENANCE AND ERVICING 0.2 Micron Filter Replacement Caution Replace the 0.2 micron final filter whenever any of the fol- Do not overtighten the 0.2 micron filter lowing conditions occur: every 30 days, the product water or use excessive force in seating it. flow rate is reduced or bacteria break through. -
Page 43: Uv Lamp Replacement
AINTENANCE AND ERVICING UV Lamp Replacement Warning The ultraviolet lamp requires changing every 5-6 months. This unit is equipped with an ultraviolet Lamp Life will vary according to the number of times the lamp. Ultraviolet radiation is harmful to NANOpure DIamond TOC - UV is turned on and off (the the eyes and skin. -
Page 44: Toc Lamp Replacement
AINTENANCE AND ERVICING Make sure the UV lamp cable is tucked behind the chamber before closing and relatching the door. Reconnect the power cord. Turn unit ON. Reset UV Timer according to “Resetting the UV Timer.” Operate normally. TOC Lamp Replacement Place unit in the “Idle”... -
Page 45: Fuse Replacement
AINTENANCE AND ERVICING Fuse Replacement Warning Turn off the NANOpure DIamond TOC - UV and Replace fuses with those of the same disconnect it from the power supply by removing type and rating. the power cord directly below the main power switch on right side of unit. -
Page 46: Troubleshooting
Troubleshooting Problem Possible Causes Solutions No electrical power to NANOpure Ensure NANOpure DIamond power DIamond. cord is connected to a live power source and completely plugged into an electrical outlet as well as power NANOpure DIamond entry module on the unit. Make sure completely inactive (pump and on/off switch is in the “i”... - Page 47 If Barnstead ROpure is the feed water source, check that the membrane is function- ing properly. Short cartridge pack life. If a Barnstead Still is the feed water source, Poor quality feed water. ensure that the distillate temperature to the DIamond does not exceed 40°C (104°F).
- Page 48 ROUBLESHOOTING Problem Possible Causes Solutions PC board communication Turn the unit OFF (I/O Switch) and restart. Display reads “Meter Board error. Problem.” System electronics failure. Replace the resistivity meter board mounted on the inside of the right door. Wing head screws are not Tighten wing head screws on unit manifold.
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Page 49: Replacement Parts
(filters, resin cartridges, etc.) and other items of limited life (indicator lights, fuses, etc.) that you can expect to replace on a more or less random basis. Where practical, Barnstead|Thermolyne recommends the frequency of replacement, or provides information on life expectancy from which you may calculate a replacement interval compatible with your usage pattern. - Page 50 EPLACEMENT ARTS Safety Stock For critical applications where performance with minimum downtime is required, Barnstead|Thermolyne rec- ommends that you maintain a local stock of those parts listed in the General Maintenance Parts and Safety Stock sections. Description Part No. Recommended Quantity...
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Page 51: Flow Chart Operational Overview
Flow Chart power switch turned on Barnstead /Thermolyne Vx.xx Style English Unit/Meter/TOC Initialization & Meter Calibration Check NANOpure DIamond (Idle) xx :xx :xx xx /xx /xx standby start_stop back key up or down enter key key pressed key pressed pressed... -
Page 52: Wiring Diagram
Wiring Diagram... -
Page 53: Ordering Procedures
If the dealer cannot handle your request, then contact our Customer Service Department at 319-556-2241 or 800-553-0039. Prior to returning any materials to Barnstead|Thermolyne Corp., please contact our Customer Service Department for a “Return Goods Authorization” number (RGA). -
Page 54: Two Year Limited Warranty
BARNSTEAD|THERMOLYNE CORPORATION (“BARNSTEAD”) warrants that if a product manufactured by Barnstead shall be free of defects in materials and workmanship for two (2) year from the first to occur of (i) the date the product is sold by BARNSTEAD or (ii) the date the product is purchased by the original retail cus- tomer (the “Commencement Date”). - Page 55 ITLE IGHT...
- Page 56 Barnstead Thermolyne 2555 Kerper Boulevard P.O. Box 797 Dubuque, IA 52004-0797 Phone: 319-556-2241, 800-553-0039 Fax: 319-589-0516 E-mail Address: mkt@barnstead.com...
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