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Summary of Contents for WhisperPower Piccolo Genverter
- Page 1 User Manual Marine Diesel Piccolo Genverter E n j o y G r e e n E n e r g y Piccolo GV 2 | 3 | 3+ Piccolo 8 | 10 | 12 | 15 | 18 whisperpower.com...
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Page 2: Table Of Contents
Contents INTRODUCTION ������������������������������������������������������������������������������������������������������������������������������������������������������������������� 4 GENERAL ..................................4 SERVICE AND MAINTENANCE ............................4 GUARANTEE ................................... 4 LIABILITY ..................................5 IDENTIFICATION ................................5 1.5.1 General ............................... 5 1.5.2 Identification plate ............................5 GENERAL INFORMATION ����������������������������������������������������������������������������������������������������������������������������������������������������� 6 SAFETY ................................... 6 2.1.1 General ............................... 6 2.1.2 Warnings and symbols .......................... - Page 3 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 OPERATION ����������������������������������������������������������������������������������������������������������������������������������������������������������������������� 16 GENERAL ..................................16 PROGRAMMABLE SPEED ............................. 16 CONTROL PANELS ................................ 16 OPERATING INSTRUCTIONS ............................16 4.4.1 Daily check of oil level ..........................16 4.4.2 Summarized operating instructions (daily use)..................
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Page 4: Introduction
(Kubota V1505) Example 4: Neglect For other models, see other manuals available on our website: A WhisperPower genverter has an option for an auto start/stop www.whisperpower.com. mode or interval mode. WhisperPower cannot be held respon- sible for damage caused by the genverter running unattended. -
Page 5: Liability
250V and 400V. Depending on the type of installation, this is converted by a DC PowerCube or an AC WhisperPower does not accept responsibility for damage, Power Module for Genverter injuries or casualties which are the result of operation of the... -
Page 6: General Information
2�1�6 Installation or procedures which, if not strictly observed, may result in electrical shock which will result in severe WhisperPower genverters are not self-contained and have to personal injury or loss of life. be properly installed. Installation involves proper ventilation, A procedure, circumstance, etc. -
Page 7: Fire And Explosion
If the genverter is unsafe, fit danger notices and disconnect the battery positive (+) lead so that it cannot be started until the condition is corrected. The WhisperPower genverters are not intended to be used as a • Do not attempt to operate the genverter with a known un- component of any life support system unless a specific written safe condition. -
Page 8: Features
Permanent Magnet alternators. The voltages and frequencies produced, however, require the genverter to be connected to a WhisperPower DC PowerCube or Power Module producing clean DC or AC output. This is an original concept, which is cost-effective as wells as easy on installation. -
Page 9: Piccolo 10/12
Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 2�4�2 Piccolo 10/12 2�4�3 Piccolo 3+ /15 oil filter coolant drain oil dipstick fuel injection pump raw water pump fuel line injector (glow plug behind) air filter housing coolant filler cap... -
Page 10: Piccolo 18
exhaust temperature cooler starter exhaust manifold alternator air filter housing permanent magnet alternator exhaust Figure 8: Piccolo 3+ /15, reverse view 1� 5� exhaust temperature alternator TOLERANCE PRINCIPE FINISH: UNLESS OTHERWISE SPECIFIED: DO NOT SCALE DRAWING ISO 8015 CHAMFER SHARP EDGES switch (behind panel) GENERAL TOLERANCE SHEET FORMAT:... -
Page 11: Technical Information
3�1�3 Engine cooling water into the exhaust is being blocked . The genverter has a Kubota engine fine-tuned by WhisperPower. All alarm switches are closed when no malfunction occurs. A con- The engine has indirect injection and was designed to meet the tact is cut in the event of an alarm. -
Page 12: 3.1.6.3 Remote Control Panel
3�1�7 FuelSpecification The engine must only be used with diesel fuel oil conforming to the standards for use in modern diesel engines. It is essential that the fuel should be free from water and contaminants. The following specifications must be complied with: DieselFuelSpecification Location EN590... -
Page 13: Lubricating Oil
4, CI-4 or CI-4 plus . It is recommended to use lubricating oil from cooling the capacity of these coolers and piping has to be taken WhisperPower or a well-known brand. into account. Initially, the engine can be filled via the filling cap on the exhaust Itisveryimportanttousethecorrectoilspecifica- manifold. -
Page 14: Technical Data
3�2 TECHNICAL DATA GENVERTER MODEL Piccolo 8 Piccolo 8 + DDC Piccolo 10 Piccolo 12 Piccolo 15 Piccolo 18 genverter based genverter based genverter based genverter based on genverter based on on Kubota Z482 on Kubota Z482 on Kubota D722 Kubota D1105 Kubota V1505 GENERAL INFORMATION... - Page 15 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 ALTERNATOR Type Permanent Magnet Alternator PM Model HV/SAE5, 300VAC, HV/SAE5, 300VAC, HV/SAE5, 300VAC, HV/SAE5, 450VAC, HV/SAE5, 455VAC, 400Hz, 15A 400Hz, 15A 400Hz, 15A 400Hz, 40A 400Hz, 40A...
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Page 16: Operation
OPERATION 4�4 OPERATING INSTRUCTIONS 4�1 GENERAL 4�4�1 Daily check of oil level The genverter is operational after full installation and filling up Be sure to keep the oil level between upper and lower limits with fuel, engine lubricating oil and cooling liquid, connecting of the oil gauge. -
Page 17: Extended Operating Instructions
Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 System Switch is installed, this operates automatically. Observe the exhaust at the rated load. Before loading the generating set up to its maximum, have The exhaust must be free from soot. -
Page 18: Maintenance
●/□ readjust valve clearance * Whichever comes first. ● Can be done by user. Corrective action to be taken whenever necessary. □ WhisperPower service centre to be contacted. 5�2 ALTERNATOR 5�3�2 Bleeding the fuel lines The alternator does not require maintenance. -
Page 19: Servicing After Break-In
Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 Remove the old cartridge with a filter wrench. CAUTION! Apply a film of oil to the gasket for the new cartridge. Riskofpersonalinjury,fireand/orelectricshock Screw in the cartridge by hand. -
Page 20: Draining Water From The Fuel Tank
5�4�6 Draining water from the fuel tank running. Before changing the filter, clamp off the supply line. The arrow on the filter housings indicates the flow direction. Remove When handling fuel, make sure there are no open the hoses from the old filter and fit the new filter. flames or other fire hazards near the engine. -
Page 21: Troubleshooting
Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 TROUBLESHOOTING 6�1 GENERAL 6�1�2 Piccolo DDC version 6.1.2.1 General If any problem should occur, check basic conditions and examine all external wiring, switch gear and circuit breakers. Also check if If during the measurements mentioned in 6.1 the engine im- measuring instruments give the correct value. -
Page 22: Alternator/ Electrical Faults
6�2 ALTERNATOR/ ELECTRICAL FAULTS Beware of parts which are live! The alternator generates voltage up to 650 V. Remove 3 A fuse from the control panel while working on the genverter in order to prevent the engine from starting. 6�2�1 Troubleshootingtableforalternator PROBLEM CAUSE SOLUTION... -
Page 23: Troubleshooting Table For Engine
• Low compression because of dirty valves Contact WhisperPower service department for advice • Loss of compression by wear out or dam- age Repair by WhisperPower service Starter is turning engine smoothly, but • Faulty glow plug Replace faulty glow plug. Consider replacing... - Page 24 Check oil level tripped) • Air or water in the fuel. Check oil pressure and have engine re- paired by WhisperPower if necessary. • Blocked air or fuel filter. Check and clean • Loss of compression by wear out or Repair by WhisperPower service.
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Page 25: Warnings
• Exhaust gases suddenly colour dark� • Engine failure warning light is on� 6�3�4 Service address If you cannot correct a problem with the aid of the trouble- shooting tables, contact your WhisperPower Service Centre or WhisperPower Netherlands for an extended service list. -
Page 26: Spare Parts
SPARE PARTS We recommend the following spares for service and maintenance. Description Articleno. Kit A: parts for regular maintenance (marked *) 40401770 40401771 (Piccolo 8) 40401772 (Piccolo 10/12) Kit B: parts for maintenance + spare parts (marked *+**) 40401864 (Piccolo 15) 40401864 (Piccolo 18) DESCRIPTION Piccolo 8... - Page 27 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 Article no. Description 40401870 Raw water pump (complete) Pump body 40209014 Bearings (2) 40209021 Shaft 40409016 DIN 472 28mm circlip Clamp 40409018 V-ring seal 40409015...
- Page 28 Inspected by: Date: *) Seal, stamp & full address of respon- Prüfer: Datum: sible WhisperPower Service Centre Contrôleur: (onlyapplicabletoitemsmarked□) *) Stempel bzw� volle Adresse der Whis- perpowerServicefirma(nurfürmit□ markierten Servicearbeiten) *) C achetetadressecomplèteducentre de services WhisperPower (seulement pourlestravauxmarqués□).
- Page 29 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 Inspected Date: *) Seal, stamp & full address of re- by: Prüfer: Datum: sponsible WhisperPower Service Con- Centre (only applicable to items trôleur: marked□) *) Stempel bzw� volle Adresse der WhisperpowerServicefirma(nur fürmit□markiertenServicear-...
- Page 30 Kelvinlaan 82, NL-9207 JB Drachten Object of the declaration: WhisperPower two, three and four cylinder genverters, model nos. 41001105, 41005005, 41005006, 41005030, 41001305, 41009005, 41009006, 41009030, 41001505, 41007005, 41007055, 49008005 all serial nos. The object of the declaration described above is in conformity with the requirements of the following Directives and standards, as...
- Page 31 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18...
- Page 32 E n j o y G r e e n E n e r g y WhisperPower BV Kelvinlaan 82, 9207 JB Drachten The Netherlands www.whisperpower.com sales@whisperpower.com...
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