Talon TP-72S Manual

Talon TP-72S Manual

High viscosity & high capacity pr pump
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TP-72S (Rev 1.2)
HIGH VISCOSITY & HIGH CAPACITY PR PUMP
Pump for PR Dispense
MODEL : TP-72S
TALON TECH CO. LTD.
TALON TECH CO. LTD.

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Summary of Contents for Talon TP-72S

  • Page 1 TP-72S (Rev 1.2) HIGH VISCOSITY & HIGH CAPACITY PR PUMP Pump for PR Dispense MODEL : TP-72S TALON TECH CO. LTD. TALON TECH CO. LTD.
  • Page 2: Table Of Contents

    TP-72S (Rev 1.2) CONTENTS 1. System Configurations……………………………….……………………………………………………………………………………. 2. System Specifications………………………………………………………………………………………………………………………. 2-1. Pump [TP-72S]…….…………………………………………………………………………………...…………………………………. 2-2. Controller [TPC-7202].………..………………………………………………………………………………………………………. 2-3. Touch Pad [TTP-7216]…………………………………………………………………………………………………………………. 3. System In/Exterior Names………….…………………….……………………………………………………………………………….. 3-1. Pump Exterior Names….…..………………………………………………………………………………….………………………… 3-1-1. Pump Name Explanation…………………………………………………………………………………….…………………. 3-2. Controller Exterior Names…………………………………………………………………………………………………………..… 3-2-1. Controller Name Explanation……….………………………………………………………………………………………...
  • Page 3 7-2. Pump Parts Dis/Assembly.…..………..………………………………………………………………………………………………. 7-2-1. Pump Cover Dis/Assembly..…..…………………….……..………………………………………………………………….. 7-2-2. Driving Shaft Condition Check & Grease up on Ball Screw……...………………………………………….. 7-3. Suck-Back Setting………….……………………………………………………………………………………………………………. 8. Recommended Spares/Mechanical Dimensions…………..……………………………………………………………….. 8-1. TP-72S Spare Parts…………………………..…………………………………………………………………………………..……….. 8-2. Pump Dimensions………………….……………………………………………………………………………………………………… 8-2-1. Front View…………………….…………………………………………………………………………….………………………... 8-2-2. Side View………...………….………………………………………………………………………………………………………... 8-3. Controller Dimensions……..………………………………………………………………………………….………………………...
  • Page 4 TP-72S (Rev 1.2) 8-6. Installation Method……………………………..………………………………………………………………….…………………….. 8-6-1. Pump Installation Sequence.…..……………………………………………………………………………………………... 8-6-2. Piping Method………..…….……………………………………………………………………………………………………... 8-6-3. Touch Pad Installation Method…………..………………………………………………………………………………….. 8-6-4. Touch Pad Connection Board Bracket Installation Method...…………………………...…………………… 8-6-5. Suggested Recipe Setting Value(1,800CP)…………….……………………………………………………………… 8-6-6. Suggested Recipe Setting Value(4,000CP)…………………………………………………………………………… TALON TECH CO. LTD.
  • Page 5: System Configurations

    RS422 Multi Drop method. By synchronizing with Windows CE Operating System, Touch Pad MMI 2.0 Software operates TP-70BS pump. Be careful to use the pump by following this manual or Talon Tech’s acceptance. Or, other defects should be paid even under the warranty period.
  • Page 6: System Specifications

    TP-72S (Rev 1.2) System Specifications 2-1 Pump [ TP-72S ] ITEM SPEC REMARKS Dispense Volume Range 1.0cc ~ 20.0 cc Dispense/ Reload Rate 0.3 cc/sec ~ 1.2 cc/sec Dispense Volume Resolution 0.01 cc Dispense Repeatability ≤±0.04 (Polyimide PIX/PIQ) Viscosity 200 ~ 20,000cp...
  • Page 7: Controller [Tpc-7202]

    TP-72S (Rev 1.2) 2-2 Controller [ TPC-7202 ] ITEM SPEC REMARKS Electric Power 85VAC ~ 264VAC, 50~60Hz Controller Power DC 24V (current consumption Max 1A) Panel Use Drive Pump No. 2 Pumps Pump Operation Mode Fixed Mode Main CPU 80c296 (16bit Processor) 1.
  • Page 8: System In/Exterior Names

    TP-72S (Rev 1.2) System In/Exterior Names 3-1 Pump Exterior Names ② PR Outlet ⅜” ① PR Inlet ⅜” ③ Pump CON 3-1-1 Pump Name Explanation ① PR Inlet - Chemical Supply. (⅜ Inch Teflon) ② PR Outlet - Chemical Dispense. (⅜ Inch Teflon) ③...
  • Page 9: Controller Exterior Names

    TP-72S (Rev 1.2) 3-2 Controller Exterior Names ① ② ③ ④ ⑤ ⑥ [TPC-7202 Front View] ⑪ ⑨ ⑦ ⑧ ⑩ [TPC-7202 Rear View] 3-2-1 Controller Name Explanation ① CH-1 In Sol S/W - After CH-1 Pump Dispense, LED Lamp Switch for Reload Operation Condition.
  • Page 10 TP-72S (Rev 1.2) - CH-1 Pump Connector. (D-SUB 15P Female) - CH-1 Track I/O Connector. (D-SUB 15P Female) - CH-1 Touch Pad RS-422 Communication Connector. (D-SUB 9P Female) ⑩ CH-2 Pump, Track I/O, COM - CH-2 Pump Connector. (D-SUB 15P Female) - CH-2 Track I/O Connector.
  • Page 11: Touch Pad Exterior Names

    TP-72S (Rev 1.2) 3-4 Touch Pad Connection Board Exterior Names ★ Just in case of over 3 pumps, Touch Pad Connection Board should be used. ② Not Use ① Touch Pad ③ Not Use ④ RS422 comm. (J1 ~ J8) 3-4-1 Touch Pad Connection Board Name Explanation ①...
  • Page 12: Track/Auxiliary Interface

    TP-72S (Rev 1.2) Track / Auxiliary Interface 4-1 Track Interface Signal “0” Trigger Off Recipe Select Trigger “1” Trigger On Recipe Start1 Start2 Start3 Remark Select Cycle Recipe It is Timing Chart. On Ready condition, when Start Signal becomes active, each signal is same as the chart.
  • Page 13: Track Interface Wiring

    TP-72S (Rev 1.2) 4-2 Track Interface Wiring Controller Side Track Side <Stop / Warning Active High> <End / Home Active Low> <Start1, 2, 3 Active Low> - 9 - TALON TECH CO. LTD.
  • Page 14: Cable Pin Assign

    TP-72S (Rev 1.2) 4-3 Cable Pin Assign 4-3-1 Pump Cable Standard Type(D-SUB 15P) Number Controller Pump 1 : 1 PUMP_CW 1 : 1 PUMP_CCW 1 : 1 +24V 1 : 1 E_HOME_SIGNAL 1 : 1 E_END_SIGNAL 1 : 1 E_MOTOR_ALARM...
  • Page 15: Track Cable

    TP-72S (Rev 1.2) 4-3-2 Track Cable Pump Cable(D-SUB 15P) Number Controller Pump 1 : 1 PUMP_CW 1 : 1 PUMP_CCW 1 : 1 +24V 1 : 1 E_HOME_SIGNAL 1 : 1 E_END_SIGNAL 1 : 1 E_MOTOR_ALARM 1 : 1 E_MOTOR_INPOSITION...
  • Page 16 TP-72S (Rev 1.2) Encompass Type(Hirose 20P) Number Controller Track (ACT-12) Connecting Way Not Use Not Use Not Use Not Use START 1 Pump I/O Board START 2 ↓ OUT SOL V/V 6 => Jump to END 7 Pump I/O CONN Board ALARM STOP ↓...
  • Page 17: Touch Pad Cable

    TP-72S (Rev 1.2) 4-3-3 Touch Pad Cable Touch Pad Cable(D-SUB 9P) Number Signal Name Description Not Use Not Use Not Use Not Use Not Use Not Use Output Output RS422 Input Input Not Use Not Use Not Use Not Use...
  • Page 18: External Cable Length

    TP-72S (Rev 1.2) External Cable Length External Cable Length 5-1 Pump Cable 5-2 Track Cable Standard Type Mark Type ACT Type ACT Encompass Type - 14 - TALON TECH CO. LTD.
  • Page 19: Touch Pad Cable

    TP-72S (Rev 1.2) 5-3 Touch Pad Cable Pump 2ea Standard Type Power cable in case of over 3 pumps in use Touch Pad COM Cable in case of over 3 pumps in use 5-4 COM Cable COM Cable in case of over 3 pumps in use - 15 - TALON TECH CO.
  • Page 20: Communication Cable Connection Method

    TP-72S (Rev 1.2) 5-5 Communication Cable Connection Method In case of 2 pumps in use In case of over 3 pumps in use - 16 - TALON TECH CO. LTD.
  • Page 21: Touch Pad Operation

    TP-72S (Rev 1.2) Touch Pad Operation 6-1 Operation 6-1-1 Notice The pumps’ ID, which are cable-connected to touch pad, are auto-searched every 5 sec. On every lower menu, if there isn’t any input for 1 min, the initial screen is back. The pump, which is not searched, cannot be chosen.
  • Page 22: Dispense

    TP-72S (Rev 1.2) 6-1-4 Dispense On executing Start Run, Run Recipe runs one time dispense. In case of Start Cycle, Cycle Recipe (4th Recipe) works as many as set counts. 6-1-5 Recipe Setting For Recipe Setting, touch # under No. and input recipe # that you want to go in and touch ‘Ent’. At this time, Recipe Data is automatically shown on the screen.
  • Page 23: Config Pump

    Error Mark Not Use 6-1-6-1 ID Setting ID changes without any discussion could make the controller error. It is much better to ask Talon Tech. 6-1-6-2 Maint Mode, Run Mode, Pump Reset Setting Main Mode is to show the message of pump operation on the text window. Run Mode only shows as data code.
  • Page 24: Example

    TP-72S (Rev 1.2) Calibration – Per each Recipe, it is possible to set the calibration value. If there is the differences between the real value and the setting value, set the calibration value higher or lower % at the standard- 100.
  • Page 25: Recipe Setting

    TP-72S (Rev 1.2) 6-2-2 Recipe Setting Choose the recipe # and touch ‘Ent’ button. The chosen recipe data is automatically read from the pump. Set the recipe’s volume & time and touch ‘Set’ button. - 21 - TALON TECH CO. LTD.
  • Page 26: Cycle Purge Method

    TP-72S (Rev 1.2) 6-3 Cycle Purge 방법 1. Choose the pump nozzle for the cycle purge. - Pump condition is same as Ready of [PIC 1]. * On Busy condition, Cycle Start cannot be done on the screen. [PIC 1] 2.
  • Page 27 TP-72S (Rev 1.2) 6. Input Recipe Data to be changed. - Count means Dispense #. - In case of Count #10 and Start Cycle on Dispense menu, Recipe #4 executes 10 times of Dispense. - Reload Volume inputs same as Disp. Volume automatically.
  • Page 28: Reset On Pump Error

    TP-72S (Rev 1.2) 6-4 Reset on Pump Error 1. Choose the alarmed pump. Check the errored pump before Pump Reset. When the alarm occurs on the pump, you can check the alarm Thru the alarm LED beside Sub Panel and check the nozzle on the system’s Panel.
  • Page 29: Touch Pad Menu Tree

    During the system or the manual dispense, the pump doesn’t save Recipe changes and setting changes. At this time, ‘Busy’ window is shown normally. 6-6-2 Pump ID Setting ID change without discuss with Talon Tech Co., Ltd. can cause the controller operation problem. Please discuss with Talon Tech Co., Ltd 6-6-3 Recipe Setting In case Recipe is not set properly, there is “Write Recipe Error”...
  • Page 30: Notice On Pump Operation

    TP-72S (Rev 1.2) Notice on Pump Operation 1. During Pump is under process (RUN OR CYCLE) don’t try to modify the data. (Please do it after Pump had stop properly) ▶ In this term of “modify data” means changing recipe, cycle, cal value etc. If you modified the data during pump operation, BUSY screen will be pop-up and it will be not saved.
  • Page 31: Maintenance

    TP-72S (Rev 1.2) Maintenance 7-1 Manual Purge Method N2 Press [PIC 1] ① ② [PIC 2] In order to purge, press N2 into PR bottle as per [PIC 1] and push ② (OUT SOL) Button of Manual Purge S/W as per [PIC 2] to open Suck Back Valve.
  • Page 32: Pump Parts Dis/Assembly

    TP-72S (Rev 1.2) 7-2 Pump Parts Parts Dis/Assembly 7-2-1 Pump Cover Dis/Assembly 1. As per the below [PIC 1], use 2mm wrench to release Pump Cover Mounting M3 Screw(14ea) to open the cover. 2. The assembly is the reverse order of the disassembly.
  • Page 33: Suck-Back Setting

    TP-72S (Rev 1.2) 7-3 Suck-Back Setting ③ Suck-Back Volume (Adjust Suck-Back) ③-① Lock Nut ② Cut Off (PR Cut Timing) ②-① Lock Nut ④ Suck-Back Speed (Adjust Suck-Back speed) ④-① Lock Nut Main Air In 단 ① Main Air (Adjust overall Air volume) ①-①...
  • Page 34 TP-72S (Rev 1.2) 8. Fasten every knob’s lock nut. (①-①, ②-①, ③-①, ④-①) 9. Dispense resist again to final check. 10. If value is not correct, go back to order NO.3 ⚫ REFERENCES FOR WORKING SEQUENCE ②, ③ ① ④...
  • Page 35: Recommended Spares/Mechanical Dimensions

    TP-72S (Rev 1.2) Recommended Spares / Mechanical Dimensions 8-1 TP-72S Spare Parts Division Part NO. Description TL-72S-TA-001 Cylinder TL-72S-TA-006 Outer Type Edgeless Bellows TL-72S-MA-001 Ball Screw TL-72S-MA-002 Support Unit TL-72S-EB-001 Motor TL-72S-MA-003 LM Guide Pump TL-72S-ET-001 Timing Belt TL-72S-CA-001 Sol Valve (Option)
  • Page 36: Pump Dimensions

    TP-72S (Rev 1.2) 8-2 Pump Dimensions 8-2-1 Front View 8-2-2 Side View - 32 - TALON TECH CO. LTD.
  • Page 37: Controller Dimensions

    TP-72S (Rev 1.2) 8-3 Controller Dimensions 8-3-1 Front View 8-3-2 Rear View 8-3-3 Side View - 33 - TALON TECH CO. LTD.
  • Page 38: Touch Pad Dimensions

    TP-72S (Rev 1.2) 8-4 Touch Pad Dimensions 8-4-1 Front View 8-4-2 Rear View 8-4-3 Side View - 34 - TALON TECH CO. LTD.
  • Page 39: Touch Pad Connection Board Dimensions

    TP-72S (Rev 1.2) 8-5 Touch Pad Connection Board Dimensions 8-5-1 Top View - 35 - TALON TECH CO. LTD.
  • Page 40: Installation Method

    TP-72S (Rev 1.2) 8-6 Installation Method 8-6-1 Pump Installation Sequence 1. Prepare the space for the pump installation. 2. As per the below picture, tighten the panel base plate with 4 pieces of M4 screw. Make 3.4mm hole and Tap M4...
  • Page 41: Touch Pad Installation Method

    TP-72S (Rev 1.2) 8-6-3 Touch Pad Installation Method Back Cover PIC 1] Equipment-side Panel Touch Pad [PIC 2] [PIC 3] 1. As per [PIC 1], peel the sticker a little until the screw is seen. And loose the screw to take the back cover apart.
  • Page 42: Touch Pad Connection Board Bracket Installation Method

    TP-72S (Rev 1.2) 8-6-4 Touch Pad Connection Board Bracket Installation Method Touch Pad Connection Board Hole M3 X 4ea [PIC 1] [INSTALLATION SUGGESTION 1] [PIC 2] [INSTALLATION SUGGESTION 2] 1. Refer to [PIC 1] / [PIC 2]. Install the bracket on the panel on the equipment.
  • Page 43: Suggested Recipe Setting Value(1,800Cp)

    TP-72S (Rev 1.2) 8-6-5 Suggested Recipe Setting Value (PR viscosity: 1,800cP) Volume Dispense/Time Reload/Time Data Input Data Input Data Input (Sec) (Sec) 1700 1800 1900 2000 2100 2200 2300 2400 10.5 1050 2500 1000 11.5 1150 2600 1100 12.5 1250...
  • Page 44: Suggested Recipe Setting Value(4,000Cp)

    TP-72S (Rev 1.2) 8-6-6 Suggested Recipe Setting Value (PR viscosity: 4,000cP) Volume Dispense/Time Reload/Time Data 입력 Data 입력 Data 입력 (Sec) (Sec) 1000 1500 2000 2500 3000 3500 4000 10.5 1050 4500 1000 11.5 1150 5000 1100 12.5 1250 6000 1200 13.5...

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