Related Manuals for Wallenstein 2E9US1110PS051112
Summary of Contents for Wallenstein 2E9US1110PS051112
- Page 1 OPERATOR'S MANUAL Serial number 2E9US111XNS051083 to 2E9US1110PS051112 BXTR 5224 Wood Chipper ™ TECHNOLOGY Rev Dec-2022 Part Number: Z97129_En...
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Page 2: Table Of Contents
BXTR5224 Wood Chipper Table of Contents 1. Foreword ...............3 5.4 Fuel Level Check ............. 35 1.1 Introduction .............. 3 5.5 Engine Oil Level Check ..........36 1.2 Delivery Inspection Report ........4 5.6 Hydraulic Fluid Level Check ........36 1.3 Serial Number Location ..........5 5.7 Machine Setup ............ -
Page 3: Foreword
Operator's Manual. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or the distributor if you need assistance, information or additional copies of the manuals. -
Page 4: Delivery Inspection Report
Wood Chipper 1.2 Delivery Inspection Report Wallenstein BXTR5224 Wood Chipper To register your product and start the warranty, go to WallensteinEquipment.com. This form must be completed by the dealer at the time of delivery, and then signed by the dealer and customer. -
Page 5: Serial Number Location
Record Product Information Here BXTR5224 Model: Serial Number: 00167 Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM GAWR/PNBE (KG): GVWR/PNBV (KG): DIMENSION- RIM/JANTE... -
Page 6: Types Of Decals On The Machine
They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM... -
Page 7: Safety
YOUR SAFETY IS INVOLVED! The Safety Alert Symbol identifies important safety messages on the Wallenstein wood chipper and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. -
Page 8: Safety Rules
BXTR5224 Safety Wood Chipper 2.4 Safety Rules • DO NOT risk injury or death by ignoring good safety practices. • DO give operating instructions to operators or employees before allowing them to operate the machine, and REVIEW 2.5 Equipment Safety Guidelines annually thereafter. -
Page 9: Be Prepared
BXTR5224 Safety Wood Chipper 2.8 Operating Safety • Train all new personnel and review instruc tions frequently with existing workers. Only properly trained and physically able operators should use this equipment. A person who Read and obey the safety signs on the machine. Clean or has not read and understood all operation and safety replace them if they are not legible. -
Page 10: Feed Roller Safety
BXTR5224 Safety Wood Chipper • Position machine so prevailing winds blow engine exhaust • Be a safe and courteous driver. Always yield to oncoming fumes away from operator's station. traffic in all situations, including narrow bridges, intersections, and so on. •... -
Page 11: Battery Safety
BXTR5224 Safety Wood Chipper 2.13 Battery Safety 2.14 Hydraulic Safety • Make sure that all the components in the hydraulic system CAUTION! are kept in good condition and are clean. Risk of burns! Battery electrolyte is extremely • Before applying pressure to the system, corrosive and poisonous. - Page 12 BXTR5224 Safety Wood Chipper • DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping. • DO NOT run engine above rated speeds. This may result in injury. • DO NOT tamper with governor springs, governor links or other parts which may increase the governed speed.
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Page 13: Sign-Off Form
BXTR5224 Safety Wood Chipper 2.16 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly ISO 4254-1 Agricultural machinery – Safety understand all Safety, Operation and Maintenance information in this manual. -
Page 14: Safety Sign Explanations
BXTR5224 Safety Wood Chipper 2.17 Safety Sign Explanations Practicing good safety means becoming familiar with safety The top (or left-hand) panel shows the safety alert (the potential signs and warnings and being aware of the situations that hazard), and the bottom (or right-hand) panel shows the require alertness. - Page 15 BXTR5224 Safety Wood Chipper 01242 Fig. 3 – BXTR5224 Safety Decals...
- Page 16 BXTR5224 Safety Wood Chipper 1. Caution! 4. Warning! Risk of injury from flying objects. Stay Risk of explosion. clear of material discharge chute. Do not jump start / charge a frozen Machine can expel wood chips fast battery. Frozen batteries can explode enough to cause injury.
- Page 17 BXTR5224 Safety Wood Chipper 7. Caution! 10. Caution! Risk of serious injury or death if hands or Risk of personal injury or equipment limbs are caught in rotating parts. damage. Do not operate machine with out shields Do not put material larger than 5.0" in place.
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Page 18: Replace Safety Signs
Replacement safety signs are available maintenance procedures. from your authorized distributor, dealer parts department, or Wallenstein Equipment. Shut off the engine and remove the key. • Keep the safety signs clean and legible at all times. • Parts replaced that had a safety sign (decal) on them must also have the safety sign replaced. -
Page 19: Familiarization
BXTR5224 Familiarization Wood Chipper 3. Familiarization 3.1 To the New Operator or Owner 3.3 Operator Orientation It is the responsibility of the owner or operator to read this manual and to train all other operators before they start IMPORTANT! When describing controls throughout this working with the machine. - Page 20 BXTR5224 Familiarization Wood Chipper 3.3.1 Machine Components 1. Twig Breaker 2. Upper Rotor Housing 3. Rotor 4. Rotor Knife 5. Rotor Sheave 6. Honda GX690 Engine 7. Double-B V-belt 8. Battery 9. Tool Box 10. Crank Jack 11. 2" Coupler 12.
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Page 21: Controls
BXTR5224 Controls Wood Chipper 4. Controls 4.1.1 Throttle Lever IMPORTANT! Before starting work with the chipper, become familiar with the location and function of all controls. The Throttle Lever controls engine speed. Warm up the engine before putting the chipper to work. The throttle lever should be at the MAX position during chipper operation. -
Page 22: Discharge Chute
BXTR5224 Controls Wood Chipper 4.1.3 Engine Start Switch 4.2 Discharge Chute The Engine Start Switch has three positions—OFF, ON, and The discharge chute can be rotated 360°. It has a spring-loaded START. latch that locks it in position. 1. Lift the latch handle up to disengage the lock pin. ENGINE SW. -
Page 23: Feed Roller Control Bar
BXTR5224 Controls Wood Chipper 4.4 Feed Roller Control Bar 4.4.1 STOP Positions Stop the feed rollers at any time by pushing the control bar WARNING! fully forward or pulling it fully rearward. • Push the control bar fully forward (towards the feed table) Keep hands, feet, clothing, and long hair away into the maximum detent position to stop the feed roller. - Page 24 BXTR5224 Controls Wood Chipper 4.4.3 Reverse – Position 3 • To move the control bar out of either Stop position, lift up the Detent Reset Lever to release it. • Push the control bar forward to the next detent position to reverse the feed rollers.
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Page 25: P3 Pulse Electronic Control System
Wood Chipper 4.5 P3 PULSE Electronic Control System Software version 3.0.0 01249 Fig. 19 – Wallenstein P3 PULSE Electronic Control System 4.5.1 Overview Indicator Panel Features The indicator panel has LED lights that communicate the IMPORTANT! The controller and indicator panel or display following: are not serviceable. - Page 26 BXTR5224 Controls Wood Chipper 4.5.2 Indicator Panel The indicator panel is part of the P3 PULSE electronic control Read the Operator's Manual system. Two LED lights illuminate to communicate the current For more information about the meaning of machine and feed-roller status. the status light indicators, read this manual.
- Page 27 BXTR5224 Controls Wood Chipper 4.5.3 Display Option Start-up Screen The start-up screen briefly displays the P3 PULSE™ logo when the key is turned ON. 01247 01237 Fig. 21 – P3 PULSE Display 1. Display Screen The display screen is part of the P3 PULSE electronic control system display.
- Page 28 BXTR5224 Controls Wood Chipper Main Screen The Main screen is the default screen that is displayed when the ignition key is in the ON position. Press the soft key below 0:00 HOURS FEED POSITION Home on any screen to open the Main screen. NEUTRAL ROTOR SPEED 0000...
- Page 29 (see page 31) to see an overview of the machine operating parameters (for example; feed roller position, rotor speed, solenoid valve current, or current feed settings). • OEM SETTINGS – Only authorized Wallenstein Equipment personnel are permitted to access the original equipment manufacturer (OEM) settings (see page 32). 01856 Open a screen: Fig.
- Page 30 BXTR5224 Controls Wood Chipper Max Feed Speed MAX FEED FEED SETTINGS SPEED MAX FEED MIN FEED FEED START MIN ROTOR SPEED SPEED SPEED 0000 0000 Sets the maximum (max) feed roller speed in 5% increments. The value is shown as a percentage of the maximum speed (100%).
- Page 31 BXTR5224 Controls Wood Chipper Reset Defaults Screen The Reset Defaults screen provides the option to return the SETTINGS FEED SETTINGS RESET DEFAULTS P3 PULSE setup parameters to the factory settings or cancel DIAGNOSTICS OEM SETTINGS and keep the current settings. Complete one of the following: •...
- Page 32 BXTR5224 Controls Wood Chipper OEM Settings IMPORTANT! Only authorized Wallenstein Equipment SETTINGS FEED SETTINGS RESET DEFAULTS personnel are permitted to access the OEM settings. If DIAGNOSTICS OEM SETTINGS an unauthorized person accesses the OEM settings, it immediately voids the machine warranty.
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Page 33: Ladder Hitch Kit
BXTR5224 Controls Wood Chipper 4.6 Ladder Hitch Kit (If equipped) The Ladder Hitch provides an adjustable hitch height for the tow vehicle. The 2" ball coupler has three height positions and includes two, 3 ft (1 m) 1/4" safety chains with snaps. •... -
Page 34: Operating Instructions
BXTR5224 Operating Instructions Wood Chipper 5. Operating Instructions 5.2 Pre-start Checks CAUTION! Check the following each time the wood chipper is used: Hearing loss hazard. Prolonged exposure to loud noise may cause Area to Check permanent hearing loss. Use suitable protection while operating the Check the machine has been lubricated machine. -
Page 35: Machine Break-In
BXTR5224 Operating Instructions Wood Chipper 5.3 Machine Break-In 5.4 Fuel Level Check Although there are no operational restrictions on the wood Check the fuel level daily. Starting with a full tank helps to chipper when used for the first time, it is recommended that the eliminate or reduce operating interruptions for refueling. -
Page 36: Engine Oil Level Check
BXTR5224 Operating Instructions Wood Chipper 5.5 Engine Oil Level Check 5.6 Hydraulic Fluid Level Check Check engine oil level daily. Check with the machine parked on Check hydraulic fluid level daily. The hydraulic fluid tank is level ground and the engine stopped. located on the front of the machine. -
Page 37: Machine Setup
BXTR5224 Operating Instructions Wood Chipper 5.7 Machine Setup 3. On the rear of the feed table, pull the latches inward and lower it. WARNING! Always use the machine outdoors and park the machine in a position where the prevailing winds blow the engine exhaust away from the operator. -
Page 38: Starting The Engine
BXTR5224 Operating Instructions Wood Chipper 5.8 Starting the Engine 4. Leave the engine operating at low throttle for a few minutes to allow it to warm up. Gradually push the choke control knob in as the engine warms. WARNING! IMPORTANT! Allow the engine to warm up before moving Never operate the engine indoors. -
Page 39: Chipping Operation
Procedure 1. Check the engine is warmed, at MAX throttle setting, and The Wallenstein wood chipper is a strong, rugged machine that the rotor is up to speed. Once the rotor is up to speed, P3 is built to provide consistent chipping of logs up to 5" (13 cm) in PULSE starts the feed rollers when the feed roller control diameter. -
Page 40: Unplugging The Chipper
BXTR5224 Operating Instructions Wood Chipper 5.12 Unplugging the Chipper The wood chipper is designed to handle a wide range of material sizes without any problem. However, in the event material gets lodged in the chipper, follow this procedure to clear the blockage. - Page 41 BXTR5224 Operating Instructions Wood Chipper 00174 Fig. 43 – Connect Toplink to Bridge 00131 Fig. 42 – Upper Rotor Housing 1. Toplink 2. Bridge Guard Cover 5. Pull out any material remaining in the feed hopper and discharge hood. Use a stick to free up any material jammed 9.
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Page 42: Transport
BXTR5224 Operating Instructions Wood Chipper 5.13 Transport 5. Raise the crank jack. Rotate and secure it in the transport position with the pin. Follow these steps before transporting the machine. 6. Connect the electrical harness cable to the tow vehicle. Check that all the lights and reflectors are in place, clean, 1. -
Page 43: Storage
BXTR5224 Operating Instructions Wood Chipper 5.14 Storage 10. Block the machine wheels to prevent accidental movement and increase the wheel bearing life • If the machine is not going to be used for a period of time, 11. Touch up all paint nicks and scratches to prevent rusting. put the chipper away in storage. -
Page 44: Service And Maintenance
BXTR5224 Service and Maintenance Wood Chipper 6. Service and Maintenance • Never work under equipment unless it is properly WARNING! supported. • When performing any service or maintenance work always Risk of serious personal injury. Stop engine use personal protective equipment. before performing ANY service or maintenance procedure. -
Page 45: Maintenance Schedule
BXTR5224 Service and Maintenance Wood Chipper 6.3 Maintenance Schedule Perform maintenance procedures at time shown or hour interval, whichever comes first. As Required Check the condition of all hydraulic lines, hoses and fittings. Replace any that are damaged. Visually check drive belt tension. Remove entangled material from chipper. -
Page 46: Grease Points
BXTR5224 Service and Maintenance Wood Chipper 6.4 Grease Points Grease Points Location – Every 50 hours of operation Use a hand-held grease gun for all greasing. Pump one shot or annually of grease per fitting. Rotor Main Shaft – Rear •... - Page 47 BXTR5224 Service and Maintenance Wood Chipper Grease Points Location – Every 50 hours or operation or annually Rotor Main Shaft – Front Upper RH Roller Bearing Lower RH Roller Bearing RH Wheel Bearing Feed Control Linkage 01261 Fig. 50 – Grease Points – 50 Hours of Operation or Annually...
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Page 48: Bxtr5224 Hydraulic Circuit
BXTR5224 Service and Maintenance Wood Chipper 6.5 BXTR5224 Hydraulic Circuit 00306 Fig. 51 – BXTR5224 Hydraulic Circuit 1. Hydraulic Tank 2. Return Filter 3. Filler Breather Cap 4. Return Line 5. Suction Line 6. Pressure Lines 7. Feed Roller Hydraulic Motors 8. -
Page 49: Hydraulic Fluid - Changing
BXTR5224 Service and Maintenance Wood Chipper 6.6 Hydraulic Fluid – Changing 6.6.1 Clean Suction Strainer With the hydraulic tank emptied, the suction strainer should be CAUTION! removed and cleaned. The strainer is made of stainless steel screen and is reused. Risk of burns to exposed skin. -
Page 50: Engine Air Cleaner
BXTR5224 Service and Maintenance Wood Chipper 6.6.2 Hydraulic Fluid Filter 6.7 Engine Air Cleaner With the hydraulic tank emptied, the hydraulic return filter should Check air cleaner every 50 hours of operation. Check it more be changed. frequently during dusty, dirty conditions. For optimum performance, the filter element should be Change air filter elements at 100 hours of operation or changed every 100 hours. -
Page 51: Servicing The Battery
BXTR5224 Service and Maintenance Wood Chipper 6.8 Servicing the Battery 6.8.3 Cleaning the Battery 1. Disconnect negative (–) cable first, then positive (+) cable. Review Battery Safety on page 11. 2. Clean battery cable ends and terminals with wire brush. Rinse with a weak baking soda solution. -
Page 52: Hydraulic Pump Drive Belt Replacement
BXTR5224 Service and Maintenance Wood Chipper 6.9 Hydraulic Pump Drive Belt 3. Loosen the jam nut (3) slightly on the top of the adjustment bolt. Replacement 4. Back off the belt tension adjuster nut (4) on the bottom of the mounting plate. Loosen enough so the drive belt can be Allow the engine and components to cool beforehand. -
Page 53: Rotor Drive Belt Replacement
BXTR5224 Service and Maintenance Wood Chipper 6.11 Rotor Drive Belt Replacement 6.12 Sheave Alignment Allow the engine and components to cool beforehand. Procedure 1. Place a straight edge along the front face of the rotor Procedure sheave. Make sure the space is equal between the drive belt 1. -
Page 54: Upper Feed Roller Tension Adjustment
BXTR5224 Service and Maintenance Wood Chipper 6.14 Upper Feed Roller Tension 6.15 Rotor Blades – Changing Adjustment Check rotor blade sharpness daily. The feed rollers pull material from the hopper into the chipper. Check blade sharpness more often if processing material with The lower roller is fixed. -
Page 55: Ledger Knife - Checking
BXTR5224 Service and Maintenance Wood Chipper Checking IMPORTANT! If replacing or sharpening a blade, do the opposite one on the rotor as well to maintain rotor balance. 1. Open the upper rotor housing. Ledger knife clearance must be equal. CAUTION! Wear heavy gloves, turn the rotor slowly, and be 6.16 Ledger Knife –... -
Page 56: Ledger Knife - Changing
BXTR5224 Service and Maintenance Wood Chipper Adjusting 6.17 Ledger Knife – Changing 5. Loosen the jam nuts on the outside of the ledger knife The ledger knife is removed through the bottom of the chipper. support. Procedure 6. Turn the adjuster nuts (2) clockwise so the ledger knife slides firmly up against the gauge inside the rotor housing. -
Page 57: Twig Breaker
BXTR5224 Service and Maintenance Wood Chipper 6.18 Twig Breaker 6.20 Electrical System – General Inspect the twig breaker for damage, bent or missing teeth IMPORTANT! When assembling or replacing wire every 50 hours. harnesses, apply a thin coating of silicone dielectric grease to the harness connectors. -
Page 58: Troubleshooting
Clutch related issues If a problem is persists after reading through the Troubleshooting Refer to the Transfluid Fluid Coupler installation and maintenance section, contact your local dealer, distributor or Wallenstein. manual. Have the serial number ready. Brake and wheel bearing related issues Refer to the Dexter®... - Page 59 BXTR5224 Service and Maintenance Wood Chipper Problem Cause Solution Drive belts loose or worn. Inspect drive belts. Adjust tension or replace if needed. See page 53. Wrong replacement belt. Inspect drive belts. Replace. See page 53. Sheaves misaligned. Check sheave alignment and adjust. See page 52. Rotor plugged.
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Page 60: Specifications
BXTR5224 Specifications Wood Chipper 7. Specifications For engine specifications, see the engine manufacturer's manual. For available accesories, go to WallensteinEquipment.com. Model BXTR5224 Wood chipper Engine Honda GX690, 22 hp (16.5 kW) Rotor: Dual Belt, Drive System Auto Engage P3-protected Centrifugal Clutch Chipper Housing Opening 5-1/4"... -
Page 61: Bolt Torque
BXTR5224 Specifications Wood Chipper 7.1 Bolt Torque Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. SAE Gr�... -
Page 62: Hydraulic Fitting Torque
BXTR5224 Specifications Wood Chipper 7.2 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From Size Torque value 1. Check flare and flare seat for defects that might Across Finger Tight cause leakage. Flats lbf•ft Inches Inches N•m... -
Page 63: Product Warranty
Product Warranty Wood Chipper 8. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng... -
Page 64: Index
BXTR5224 Index Wood Chipper 9. Index Accessories Hood Deflector �������������������������������������������������������������������� 22 Ladder Hitch Kit ������������������������������������������������������������� 33 Hydraulic Circuit Diagram ��������������������������������������������������� 48 Hydraulic Fitting Torque ������������������������������������������������������ 62 Hydraulic Fluid �������������������������������������������������������������������� 44 Hydraulic Fluid Level Check������������������������������������������������ 36 Bolt torque ��������������������������������������������������������������������������� 61 Hydraulic Fluid Tank Capacity ��������������������������������������������� 49 Break-in �������������������������������������������������������������������������������... - Page 65 BXTR5224 Index Wood Chipper Personal Protective Equipment (PPE) ���������������������������������� 8 Stopping in an Emergency �������������������������������������������������� 38 Pre-Operation Checklist ������������������������������������������������������ 34 Stopping Procedure ������������������������������������������������������������ 38 Pump Drive Belt Tension ����������������������������������������������������� 52 Storage�������������������������������������������������������������������������������� 43 Placing Chipper in Storage �������������������������������������������� 43 Refueling ����������������������������������������������������������������������������� 35 Replace safety signs �����������������������������������������������������������...
- Page 68 WallensteinEquipment.com...
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