Related Manuals for Metal-Fach Z593-0E
Summary of Contents for Metal-Fach Z593-0E
- Page 1 OPERATION INSTRUCTIONS Automatic bale wrapper Z593-0E Issue: 01 Year of issue: 2014 The original operating manual language is Polish.
- Page 2 Original Instructions Thank you for choosing our Z593-0E automatic bale wrapping machine designed for efficient operation. The following manual will let you fully use the advantages of our wrapping machine and to optimise the bale wrapping process. The manual contains a detailed table of contents followed by descriptions which will allow to easily identify the device and to make the best use of it.
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Page 3: Table Of Contents
Contents Wrapping machine identification, general safety rules ..............4 Wrapping machine identification .................... 4 Wrapping machine construction ..................... 6 Wrapping machine characteristics ..................7 Bale wrapper's hydraulic system ..................... 8 Wrapping machine dimensions ....................9 Symbol placement ......................... 10 Warning symbols ........................11 General safety rules ....................... - Page 4 Wrapper preparation ......................32 Bale loading ........................... 32 Wrapping ..........................33 Unloading a wrapped bale ....................34 Finishing work ........................35 Periodical inspections ........................36 User inspection ........................36 Service checks ........................36 Authorised service ......................... 37 Warranty service ........................37 Ongoing maintenance ......................
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Page 5: Wrapping Machine Identification, General Safety Rules
When purchasing the machine check the serial number indicated in the Manual and the warranty sheet against the serial number stamped on the nameplate. The Manual is a part of the Z593-0E wrapping machine equipment. If the machine is sold to another user, it must be supplied with the operating manual. It is advised that the supplier has a confirmation stating that the manual was transferred together with the machine, signed by the buyer and filed. - Page 6 The wrapping machine shall be operated according to its intended use by coupling it with a tractor with nominal power exceeding 30 kW and towing power class of 0.9. The Z593-0E bale wrapping machine is designed to pick up bales from the ground, wrap them in film and unload to the ground.
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Page 7: Wrapping Machine Construction
1.2 Wrapping machine construction The Z593-0E wrapping machine consists of the following units: Complete axle with ground wheels item Lower frame item Rotary frame item Loading arm item Unloading unit item Drawbar item ... -
Page 8: Wrapping Machine Characteristics
1.3 Wrapping machine characteristics Description Measure unit Type Z593-0E Coupling method with the tractor Hitched Undercarriage type Mono-axial Overall dimensions in the working position 6050/3000/2600 Length/width/height Overall dimensions in the transport position 5220/2390/2600 Length/width/height Machine weight 1250 Maximum bale weight... -
Page 9: Bale Wrapper's Hydraulic System
Tilting the turntable and the unloading unit to the vertical and horizontal positions; • Lifting and lowering the loading arm. • The Z593-0E bale wrapper is equipped with a power hydraulic system (fig. 4.) which includes the following elements: flow controller item. 1 •... -
Page 10: Wrapping Machine Dimensions
Section III — Turntable frame and bale on end kit frame • Section IV — bale on end kit cradle • Engine and hydraulic actuators are controlled using an electronic control panel located inside the tractor operator's cabin. The panel is coupled with the control module via D-sub DE-9 type cable which directly controls solenoid valves in the hydraulic block. -
Page 11: Symbol Placement
1.6 Symbol placement Fig. 6. Location of symbols – right side. The meaning of pictograms is explained in section 1.7 of the Manual. Fig. 7. Location of symbols – left side. The meaning of pictograms is explained in section 1.7 of the Manual. -
Page 12: Warning Symbols
1.7 Warning symbols The warning pictograms placed on the machine (chapter 1.6) inform the operator about the hazards and dangers which may occur during work. Keep the symbols clean and legible. Replace illegible symbols with new ones, available from the manufacturer. Symbol 1 Symbol 8 Refer to the operating manual before... -
Page 13: General Safety Rules
Symbol 20 Correct location of a sensor in front Symbol 15 of actuator. 50 x 300 warning sign. Symbol 21 Recommended wrapping machine Symbol 16 tire pressure. 40 x 800 warning sign. Symbol 17 Symbol 22 Use protective gloves during CE requirements conformity maintenance operations. - Page 14 13) It is forbidden to operate the wrapping machine with any of the assemblies lifted. 14) Do not stand between the wrapping machine and the tractor when the tractor engine is running. 15) Exercise extreme caution when coupling and uncoupling the wrapping machine with/from the tractor.
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Page 15: Drive Operation
2 Drive operation 2.1 Coupling with drive The Z593-0E bale wrapper should be coupled with agricultural tractors with minimum 30 kW power and 0.9 draw class with two power hydraulic system connection. The wrapper shall be coupled to the tractor's lower hitch which allows the transfer of •... -
Page 16: Disconnecting From The Drive
preprogrammed number of revolutions and stop at the unload position. If not, manually set the table to the correct stop position using slow movements. - unload the machine in semi-automatic mode. If the hydraulic and control systems work correctly, load the first bale and make sure if the load on the tractor's front axle is larger than 20% of the tractor's weight. -
Page 17: Controls And Operation Of Wrapper
4 Controls and operation of wrapper 4.1 Description of buttons on the ARASO-V1 control panel Button Designation Function (symbol) STOP Emergency stop — locks all functions of the wrapper. Unlocked with the F1+F2 combination or by turning off. Power switch Activates the control panel Views current time and date Plus... - Page 18 Enter Confirms the entered changes or enters other selection levels (on a menu) 1 press: Resets the counter of current number of revolutions for a table 2 presses: Resets the current bale status (shows if the bale is placed on the turntable) In automatic mode, selects the operation: - Automatic loading of bale - Automatic wrapping...
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Page 19: Operating The Control Panel
4.2 Operating the control panel The panel is an electronic device for operating the wrapper; it also provides the user with information on the current settings and the condition of the machine. 4.2.1 Activating the panel Insert the wrapper's plug to the tractor's 12 V socket. Connect the panel to control module with D-sub DE-9 L=10 m cable. - Page 20 The wrapper returns to the home position after each full work cycle. The home position refers to a situation when all moving elements of the machine are placed in position ready for work, i.e. loading the next bale. In the home position, the working elements of the wrapper are positioned as follows: - loading arm is lowered and open, - turntable positioned in parallel to the front beam of the wrapper's main frame,...
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Page 21: Wrapper Manual Control
4.2.4 Wrapper manual control You can move the working elements of the wrapper using the buttons numbered 1, 2, 3, 4, 6, 7, 8, 9 on the panel. The movement is actuated until you hold a button pressed or until an element reaches extreme position and limit switch activates. -
Page 22: Automatic Operation
Perform the actions from items 3 to 13 to wrap the next bales. This system results in the production of three wrapped bales placed next to each other. This in turn facilitates loading of bales from the field. 4.2.6 Automatic operation The difference between the automatic and semi-automatic mode is that no confirmation after the automatic loading is completed is necessary to start wrapping. - Page 23 Install the locking device and secure it with pins. Press F2 (automatic mode must be off). Press +/- buttons to select mode: Tryb Pracy Poz. Transportowa. Confirm your choice with Enter. After installing the locking device, lower the turntable again by holding turntable lowering button until the bale on end kit's support is lifted.
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Page 24: Stop During Wrapping
4.2.8 Stop during wrapping Press Start/Stop during a wrapping operation in automatic/semi-automatic mode to stop the machine. This will deactivate the automatic mode and stop the moving units (the arm stopped during loading, turntable stopped during wrapping, turntable's tipping frame during unloading). To avoid the repeated automatic loading with a bale already placed on the turntable or to avoid repeated wrapping of an already wrapped bale, you can choose the type of activity to start again during an active automatic mode. -
Page 25: Ongoing Adjustments
5 Ongoing adjustments Fig. 9 Location of ongoing adjustment points Levelling of the bale wrapper during coupling with the tractor Item 1 • Chain tension item 2 • Lubrication points marked on the machine item 3 • Intersecting axis gear item 4 •... -
Page 26: Correcting Sensor Settings
5.1 Correcting sensor settings Wrapper sensors (10 pcs. in a wrapper) are more prone to damages and they are mainly responsible for safe operation. Replace faulty sensors. The operation range of sensors is from 1 to 5 mm. If you correct the distance between the sensor and actuator, keep approx. 3 mm gap. Do not allow direct contact of the tip of the sensor with actuator or other metal parts of the machine. -
Page 27: Adjustment Of Bale On End Kit Support
Maximum opening of loading arm sensor item 1 • Maximum lifting of loading arm sensor item 2 • Intermediate lifting of loading arm sensor item 3 • Turntable frame lowering sensor item 4 • Turntable revolutions counter and stop position sensor item 5 •... - Page 28 Fig. 11. Adjustment of bale on end kit's support extension. Fig. 12. Correcting the adjustment of the unloading position sensor on the bale on end kit's frame.
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Page 29: Adjustable Hydraulic Valves
5.3 Adjustable hydraulic valves Throttle check valves are installed in the wrapper's hydraulic system. Do not change the factory-settings of the valves without consulting a service centre or manufacturer. Fig. 13. Location of check-throttle valves. Two check-throttle valves (fig. 13, items 1 and 2) controlling the unloading of the turntable are installed next to the actuator for lifting and lowering the wrapper's turntable during the bale unloading. -
Page 30: Towbar Position Change
5.4 Towbar position change The wrapper's towbar may be positioned in one of the three levels (Fig. 15): Working item A • Medium item B • Transport item C • The towbar position shall be adjusted after coupling with the tractor's transport hitch. Fig. -
Page 31: Installing Film
5.5 Installing film Place the film roll on the feeder pin in the following order: Open the film support frame and secure with a • hook placed on the wrapping unit. Using a lever (crank) undo the upper pin pressing •... -
Page 32: Adjustment Of Driving Chain
5.6 Adjustment of driving chain Two chain transmissions are used in this bale wrapper. Adjust the tension of driving chains after wrapping the first 10 bales. Adjust the turntable drive chains tension using stretchers installed on the reels. Fig. 19. Adjustment of turntable's driving chain. Adjustment of turntable's driving chain (Fig. -
Page 33: Wrapping
Cutting surfaces of a moving and stationary blade in the locked position (film is cut and being held) should adhere to each other. If necessary, adjust the pressure of these elements against each other using moving blade tensioning bolts. When the angle is too steep, the film is not cut even though the bale is unloaded to the ground. -
Page 34: Wrapping
The axis of the approaching wrapper should be perpendicular to the axis of a bale being loaded and the arm after lowering should grab the bale. Stop the tractor when the bale leans against the loading arm's area. Press Start/Stop to activate automatic bale loading (chapters 4.2.5 and 4.2.6). If you are not sure if the tilted bale lands correctly on the turntable, perform manual loading using the loading arm's control buttons. -
Page 35: Unloading A Wrapped Bale
While placed on the rotary table, the bale is rotated by a certain angle around its horizontal axis with every revolution around its vertical axis, which causes overlapping of consecutive layers of film resulting in a tight wrap around the bale. A correctly wrapped bale has at least 4 layers of film on cylindrical walls of bale with 50% overlap. -
Page 36: Finishing Work
Fig. 23. Unloading a bale on the ground. The figures next to arrows show the order of movements of bale on end kit's cradle. All working units should return to their home positions after completing bale unloading. Another bale may now be loaded. 6.5 Finishing work After finishing work, unplug the control panel and protect it against damage from falling or humidity. -
Page 37: Periodical Inspections
7 Periodical inspections 7.1 User inspection After every use of the bale wrapper, check: The condition and legibility of the nameplate and pictograms; • Condition of the machine drawbar elements; • Tightness of the hydraulic system; • Driving chain of the rotary frame; •... -
Page 38: Authorised Service
8 Authorised service 8.1 Warranty service The manufacturer issues a warranty on conditions described in the warranty card. During the period covered by the warranty, repairs shall be made at authorised service stations or at the manufacturer's service point. 8.2 Ongoing maintenance After the period covered by the warranty it is advised to perform periodical inspections, adjustments and repairs at authorised outlets service stations. -
Page 39: Driving On Public Roads
The lifting device should be operated by experienced operators with appropriate qualifications. It is forbidden to transport a wrapper with bales of silage. The transported wrapper must be securely fastened to the carrier vehicle. 9.2 Driving on public roads The bale wrapper machine may be used on public roads as a machine attached to a tractor transport hitch. -
Page 40: Bale Wrapper Storage
While driving on public roads, the speed should be adjusted to the existing conditions and not exceeding 15 kph. Follow the traffic code regulations when transporting the wrapping machine on public roads. If an emergency requires the driver to stop the tractor with a coupled bale wrapping machine, the tractor driver should: stop the vehicle without causing any danger to the road users, stop the vehicle as close to the road edge as possible and parallel to the road axis,... -
Page 41: Hazards
11 Hazards 11.1 Description of residual risk Residual risk results from incorrect actions of the wrapping machine operator. The greatest hazards occur during the following forbidden actions: Installation of the wrapping machine on tractors which do not meet the required minimum •... -
Page 42: Bale Wrapper Disposal
12 Bale wrapper disposal Disassembly and disposal of the wrapping machine should be performed by specialised service stations familiarised with the construction and functioning of the machine. Only specialised service stations have a complete and up-to-date knowledge of the applied materials and hazards related to their improper transport and storage. -
Page 43: Accessories
Problem Reason Remedy The film being cut is not The rubber clamp holding the Adjust the film clamp (chapter stopped in the film cutter unit. cut film is not adjusted 5.7). properly. Bale unloading problem. A bale The bale is released from a too Adjust the height of bale on tips on the side after placing high position. -
Page 44: Names And Abbreviations
15 Names and abbreviations Nameplate – plate with information which unequivocally identifies the machine. Symbol — information plate — Occupational Health and Safety OH&S coupling elements of the tractor (see the tractor's operation manual). Hitch, transport hitch — — ultraviolet radiation; invisible electromagnetic radiation which may have a negative influence on human health;... -
Page 45: Warranty Card
The manufacturer guarantees that the supplied bale wrapping machine is free of manufacturing defects. 2. Metal-Fach Sp. z o.o. provides warranty service for 12 months starting from the date of first sale, provided the wrapping machine is used for its intended purpose and the recommendations contained in the manual are followed. - Page 46 Annex to the Operating Instructions: EC DECLARATION OF CONFORMITY FOR THIS MACHINE Z593-0E Self-loading bale wrapper METAL-FACH Sp. z o.o. ul. Kresowa 62 Phone no: 85 711 98 44 Fax: 85 7111 07 89 handel@metalfach.com.pl...
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