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Thank you for choosing our Z562 baling press designed
for efficient operation.
The following manual will let you fully use the
advantages of our baling press and to optimise the bale
wrapping process.
The Manual contains a detailed table of contents
followed by descriptions which will allow to easily
identify the device and to make the best use of it.
The information regarding safety and comfort of
operation, description of coupling with a tractor,
technical service activities and storage conditions are
listed on the following pages of the manual.
A spare parts catalogue containing the list of the baling
press major components allowing for easy ordering
is attached to the Manual in a digital form on a CD.
A printed version of the catalogue can be purchased
at authorised service outlets or directly from the
manufacturer.
Both the manual and the spare parts catalogue contain
basic information on the product. The elements fitted to
the equipment may be slightly different than presented
in the manual.
The manufacturer reserves the right to introduce
changes without notice.
Legend
Warning:
This is a warning symbol and it indicates
that it is required to pay special attention
to the operator and bystanders'
safety requirements or safe operation
requirements.
Information:
This symbol indicates additional
information which allows to optimise
the device operation.
Environmental protection:
This symbol indicates the need to pay
special attention to environmental
considerations.
Cross-reference:
this symbol directs you to a page on
which detailed information on a given
subject is presented.
1

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Summary of Contents for Metal-Fach Z562

  • Page 1 This symbol indicates additional information which allows to optimise the device operation. Environmental protection: Thank you for choosing our Z562 baling press designed A spare parts catalogue containing the list of the baling for efficient operation. press major components allowing for easy ordering is attached to the Manual in a digital form on a CD.
  • Page 2: Table Of Contents

    6 Periodical inspection 1.1 Baling press identification 6.1 User inspection 1.2 Z652 baling press construction 6.2 Service checks 1.3 Z562 baling press characteristics 7 Authorised service 1.4 Z562 baling press dimensions 7.1 Warranty service 1.5 Location of symbols 7.2 Ongoing maintenance 1.6 Warning Symbols...
  • Page 3: Baling Press Identification, General Safety Rules

    1 Baling press identification, general safety rules 1.1 Baling press identification The baling press is identified by its nameplate securely fastened to the front guard of the machine. Data plate The information presented on the nameplate is shown on the diagram below. Legenda Ostrzeżenie: symbol ten ostrzega i wskazuje...
  • Page 4 Continuous and systematic care for control The manual consist a part of the Z562 The Z562 baling press is designed for gathering of and adjustment elements and compliance baling press's equipment. material raked into embankments into bales: hay with the machine‘s maintenance schedule...
  • Page 5: Z652 Baling Press Construction

    1.2 Z652 baling press construction The Z562 baling press consists of the following units: • Drawbar item 1 • PTO shaft item 2 • Hydraulic lines item 3 • Support foot item 4 • Pickup item 5 • Collector item 6 •...
  • Page 6: Z562 Baling Press Characteristics

    1.3 Z562 baling press characteristics Details Units Z562-0... Z562-1... Z562-2... Press type – hitched Overall dimensions: length/width/height 3730/2470/2050 3800/2470/2050 3800/2470/2050 Weight 2200 2300 2400 Operating/transport speed km/h up to 10 / up to 20 Minimum tractor power output Required tractor hydraulic system pressure Atm./MPa...
  • Page 7 Details Units Z562-0... Z562-1... Z562-2... Pickup type – drum-pin, 4 beams Pickup width 1800 No. of pickup pins Rolling assembly – chamber type – cylindrical, constant displacement Rolling assembly – rolling mechanism – automatic wrapping with a single cord optional – net wrapping Rolling assembly –...
  • Page 8: Z562 Baling Press Dimensions

    1.4 Z562 baling press dimensions The drawings show the dimensions of the baling press in the working position (in mm).
  • Page 9: Location Of Symbols

    1.5 Location of symbols Location of symbols - right The meaning of symbols is explained in Section 1.6 of the Manual.
  • Page 10 Location of symbols - left The meaning of symbols is explained in Section 1.6 of the Manual.
  • Page 11 Location of symbols - rear The meaning of symbols is explained in Section 1.6 of the Manual.
  • Page 12: Warning Symbols

    1.6 Warning Symbols Warning symbols on the machine ( Section 1.5) inform Symbol 5 Symbol 10 the operator about the hazards and dangers which may Secure the lifting cylinder before Crushing hazard - caused by the rolling occur during the machine operation. Keep the symbols entering into the hazard zone.
  • Page 13: General Safety Rules

    1.7 General safety rules Symbol 15 Symbol 19 1.7.1 During operation and repair of the Z562 baling press the farming health and safety regulations contained in the Regulation of the Minister of Agriculture and Food Economy of 12 January 1998 must Information symbol.
  • Page 14 1.7.8 Before starting the baling press and entering with a lower hitch able to withstand the vertical load 1.7.23 It is forbidden to stand on the press during public roads, inspect the attachment of the machine larger than the vertical load exerted on the baling press machine operation or transport.
  • Page 15: Drive Operation

    2 Drive operation 1.7.31 Every time before commencing work, check if the The height of the drawbar above the ground is given in the 2.1 Drive coupling tractor is equipped with a dry powder extinguisher. If table below. not, place a dry powder fire extinguisher on the tractor. Slot no.
  • Page 16 Only couple the machine to tractors with It is forbidden to use telescopic jointed Shortening or extending the telescopic weight appropriate for the machine. shafts with parameters other than jointed shafts may only be performed at specified by the manufacturer. specialist service stations.
  • Page 17: Disconnecting From The Drive

    2.2 Disconnecting from 3 Commissioning Commissioning the baling press the drive The commissioning of a newly purchased Take extra caution during baling press should be performed by commissioning. Make sure that there are no bystanders, a dealer's service representative or a The presence of persons under training in especially children, in the baling press manufacturer's representative in the...
  • Page 18 3.2. User training in proper operation of the press: 3.2.6 Review of the rotor and the shredder design and The commissioning is performed by the 3.2.1 Review of the pickup design and principles of principles of operation (optional supply): service without any additional charges. operation: - review of the principle of operation of the rotor, The service technicain's signature on the warranty...
  • Page 19: Controls And Ongoing Adjustments

    4 Controls and ongoing adjustments 4.1 Location of the controls Hydraulic system controls The applicator is located in a location indicated in the diagram below. If the applicator is purchased separately at a later date the user may install it on his own (checking The baling press hydraulic system is controlled using the tractor's control levers.
  • Page 20 - inlet hose Ø10 mm, length L=70 cm - 1 pc. Before starting the pump fill the tank with liquid. Prepare the liquid as specified by the - return hose Ø10 mm, length L=70 cm - 1 pc. ensilage preparation manufacturer. - pressure conduit Ø12 mm, length L=110 cm - 1 pc.
  • Page 21: Location Of Ongoing Adjustment Points

    4.2 Location of ongoing adjustment points Adjusting the tension of driving chains Before every use of the press check its general condition and make appropriate adjustments. To do so, start the machine at idle and after a short period of idling turn off the tractor engine and remove the ignition key.
  • Page 22 Bale compression ratio adjustment Compression ratio adjustment To evaluate the compression ratio the indicator placed on the press is used. The indicator positioned on the red Adjust the bale compression ratio to the type of background indicates that the maximum compression collected material.
  • Page 23 Cord wrapping spacing adjustment Always observe the OH&S rules when Loosen the adjustment screw (3) nut located on the adjusting the cover closing valve. Only right side of the press. Place the adjustment screw (3) at Depending on the needs the cord spacing and width use the closing adjustment valve to a distance B, between 2 mm and 5 mm.
  • Page 24 Adjustment of the support wheel Cutter sharpening After a period of use of the press equipped with a rotor and a cutter (optional supply) the cutter blades require sharpening. To assess the condition of the cutter it must first be raised and placed in operating position. To do so connect the press to the tractor and use the tractor's hydraulic control system Section 5.2 to...
  • Page 25 Overload protection Pickup protection If overload protections with different mechanical parameters are used the Retaining Screw Rotor overload protection - applies only to rotor warranty becomes null and void. equipped presses Chain stretcher Retaining screws In presses equipped with a rotor the overload protection The pickup overload protection consists of a bolt consists of two bolts.
  • Page 26 Lubrication point - right side The drive chains should be lubricated using transmission oil every 5 hours of operation or after rolling 50 bales. Places indicated with a symbol should be lubricated before every use of the press. Lubrication frequency Chain lubrication should be performed with the tractor engine off, the ignition every 5 hours...
  • Page 27 Pickup roller lubricating points Lubricate the pickup rollers with a grease every 24 hours of operation or after rolling 250 bales, whichever comes first. To lubricate the pickup rollers, unscrew three bolts (1) and remove the guard (2). Then remove the lock bolt (3) and replace it with a grease nipple (4).
  • Page 28 Central lubrication system (optional supply) Directional control valves The manufacturer offers a central lubrication system for main drive chains as optional supply. The standard equipment allows the user to install a central lubricating system at a later date. The installation may be performed by the user or at an authorised service station.
  • Page 29: Baling Press Operation

    5 Baling press operation 5.1 Wrapping assembly Cord installation Sharpen the cord cutter (4) after The first cord installation should be rolling 1000 bales and before performed under the supervision of every working a dealer's service representative or a season. manufacturer's service representative.
  • Page 30 Clean the inside of the cord feeder of dust and debris by should be placed as shown on the diagram, so that the The cutting performance can be improved by sharpening opening the cover slightly and using a low pressure blast net on the rear part of the press unwinds to the top.
  • Page 31: Hydraulic System

    5.2 Hydraulic system 5.2.1 Standard hydraulic system The baling press hydraulic system is powered by the Chamber opening cylinder assembly tractor's hydraulic system. The rear cover opening/closing circuit and the pickup lowering/raising circuits are connected to the tractor's hydraulic system using a hose supplying the three-way valve and the actuators for opening the chamber and Pickup raising cylinder assembly lowering/raising the pickup as shown on the diagram.
  • Page 32 The connection of the cover lowering/raising circuit Protect the hydraulic system so that into the tractor's hydraulic system is performed using a the fluid does not contaminate the control lever in the tractor's cabin. This is shown on the environment. diagram.
  • Page 33: Optional Hydraulic System

    5.2.2 Optional hydraulic system The baling press hydraulic system is powered by the farm tractor Pickup raising cylinder assembly single-circuit hydraulic system. The rear cover opening/closing system and the pickup lowering/ raising system are connected to the farm tractor hydraulic system with a supply hose.
  • Page 34: Electrical System

    5.3 Electrical system The baling press electric system is powered from the tractor's electric system. The connection of the baling press circuit to the tractor's electrical system is performed using a seven-pin connection cable as shown on the diagram. Connection pin item 1 Cable loom coupling item 2...
  • Page 35: Lp02 Counter

    The counter is an electronic device running. intended to operate the METAL-FACH The counter allows for programming the operation of baling press and is used for counting the applicator and the hydraulic directional control valve Hydraulic directional control valve wrapped bales.
  • Page 36: Connecting And Commissioning Of The Counter

    5.4.3 Connecting and Reset After this massage is displayed, the counter may be commissioning of the counter Pressing and holding the reset button disconnected from the power source. erases the daily wrap counting data. To disconnect the plug unscrew the bots (from both The counter installed in the tractor cabin shall be sides of the plug) and holding the plug (not the cable) On/off switch...
  • Page 37 valve button. The decision is approved using the Wrapping button. The counter is then turned off (red light flashes, 8.8.8.8 is displayed). The maximum delay time is programmed after the counter is turned off, the red light is permanently on and 8.8.8.8 is displayed.
  • Page 38: Wrapping

    5.5 Wrapping Operating principle After the signal sounds the bale wrapping commences. chamber. Finally the rolled bale rolls out on the ground When this occurs, stop the tractor (do not turn off the and is left behind the operating press. Form the swath into embankments with a width of no engine) without stopping the PTO.
  • Page 39 Hay collection While the machine is operating the pickup supplies When the wrapping is complete turn on the hydraulic swath to the rolling chamber where it is compressed cover raising. When the cover is being raised the control To prepare the machine for hay collection perform the and rolled.
  • Page 40 Locking the press cover Cleaning the pickup The bales should be wrapped only at positive temperatures. The bales should be wrapped in a field or Protect the raised cover against dropping All overhauls, cleaning and maintenance in their storage area. down before cleaning the machine of the press may be performed only with Do not wrap bales during precipitation.
  • Page 41: Finishing Work

    6 Periodical inspection 5.6 Finishing work Degrease the chain thoroughly (using e.g. solvents 6.1 User inspection or gasoline) before applying the agent, so that the After the work is complete, disconnect the counter and preparation has direct contact with the chain surfaces. secure it against humidity.
  • Page 42: Authorised Service

    7 Authorised service 8 Press Transport For loading on a means of road transport, 7.1 Warranty service 8.1 Transporting a load use lifting devices with a lifting capacity appropriate for the baling press weight. The manufacturer issues a warranty on conditions Use the frame elements marked on the described in the warranty card.
  • Page 43: Driving On Public Roads

    8.2 Driving on public roads The baling press may be used on public roads as a machine attached to a tractor's lower transport hitch. The dimensions of the machine prepared for transport Section 1.3. For transporting the machine on public roads, tractors with a rated power not lower than 30 - 70 kW and towing power class not lower than 0.9 - 1.4 equipped with a lower transport hitch may be used.
  • Page 44: Baling Press Storage

    9 Baling press storage While driving on public roads, the speed should be adjusted to the existing conditions and not exceeding 20 kph. Follow the traffic code regulations when transporting the The press counter should be stored in a dry place with After the working season is over, clean the baling press baling press on public roads.
  • Page 45: Hazards

    • The baling press should be used by trained and meet the requirements specified in the operating manual, With the aforementioned residual risks, the Z562 bale authorised operators. • Persons standing under the raised cover which is • Protect the baling press from access by children and...
  • Page 46: Baling Press Disposal

    11 Baling press disposal 12 Typical problems and troubleshooting Disassembly and disposal of the baling press should be Item Problem Possible cause Remedy performed by specialised service stations familiarised with The pickup is clogged. Too much material is fed to the pickup Stop the tractor, turn off the engine and remove the clog.
  • Page 47: Accessories

    13 Accessories 14 Names and Towing power class - value which characterises abbreviations the towing power of a given tractor, class 0.9 refers to The user may purchase the following optional and the towing power of 9kN. Ursus C 355 and 4011 have additional equipment at an authorised reseller or such a towing power class.
  • Page 48: Warranty Card

    2. Metal-Fach Sp. z o.o. zapewnia owijarce serwis 3. Dowodem udzielenia gwarancji Producenta 1. The manufacturer provides a baling press designed 2. Metal-Fach Sp. z o.o. provides service for 12 months 3. The warranty card and the commissioning card towaną i wykonaną według aktualnie obowiązu- gwarancyjny w okresie 12 miesięcy, od daty...
  • Page 49 Warranty conditions 4. The quality warranty covers the machine defects caused by defective 11. During the warranty period the manufacturer will repair any defects which manufacturing, material defects and latent defects. occurred as a result of the manufacturer's negligence with the exception of defects listed in Sections 5 - 9.

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