Metal-Fach BALER Z562 Instruction Manual
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Metal-Fach BALER Z562 Instruction Manual

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B A L E R
Z 5 6 2
INSTRUCTIONS MANUAL – PART I
TRANSLATION OF THE ORIGINAL INSTRUCTIONS MANUAL,
REV. IV
JULY 2018
Instructions manual No. Z562-04-167/2013

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Summary of Contents for Metal-Fach BALER Z562

  • Page 1 B A L E R Z 5 6 2 INSTRUCTIONS MANUAL – PART I TRANSLATION OF THE ORIGINAL INSTRUCTIONS MANUAL, REV. IV JULY 2018 Instructions manual No. Z562-04-167/2013...
  • Page 3 Variant 1.2.2. Version 1.2.3. Name(s) (if any) Category, Subcategory and Vehicle- 1.3. Speed Indicator Metal-Fach sp. z o.o. Company name and 1.4. ul. Kresowa 62 manufacturer’s address 16-100 Sokółka, Poland Name and address of the authorised 1.4.2. representative of the manufacturer (if...
  • Page 4 Phone (0-85) 711 98 40 Fax (0-85) 711 90 65 Seller Address Phone/Fax Delivery date Owner or Name user Address Phone/Fax The data is located on the machine-rating plate located on the front part of the machine main frame INSTRUCTION MANUAL – BALER Z562...
  • Page 5 The warranty card, together with the warranty terms, is attached to this Instructions Manual as a separate document. Manufacturer’s address Metal-Fach sp. z o.o. ul. Kresowa 62 16-100 Sokółka Telephone Phone (0-85) 711 98 40 Fax (0-85) 711 90 65 INSTRUCTION MANUAL – BALER Z562...
  • Page 6 This symbol indicates a lower level of risk of injury than the symbol including the word “DANGER”. WARNING The symbol indicating useful information. The symbol indicating service operations which should be performed periodically. INSTRUCTION MANUAL – BALER Z562...

  • Page 7: Table Of Contents

    3.2.2 Coupling The Baler With The Rear PTOFF Shaft ..........42 3.2.3 Hydraulic System Installation................43 3.2.4 Lighting Connection ..................43 3.2.5 Connecting The Control System ..............44 3.2.6 The Braking System ..................44 3.2.7 Drive Disconnection ..................46 INSTRUCTION MANUAL – BALER Z562...
  • Page 8 Preparing The Machine For Operation ............47 3.4.1 Mounting And Operating The Twine-Binding Unit ........... 47 3.4.2 Mounting And Operating The Net-Binding Unit ..........48 3.4.3 The Ensilage Applicator ................... 50 NAME AND ABBREVIATION INDICES ..............53 ALPHABETICAL INDEX ..................... 54 INSTRUCTION MANUAL – BALER Z562...
  • Page 9 4.17 Lubrication ....................36 4.17.1 Lubricating The Pick-Up ................38 4.17.2 The Automatic Lubrication System For Chains ........... 40 4.17.3 Lubricating the Bearings ................42 4.18 Tyres Inspection (Every 30 Days Of Work) ............ 42 INSTRUCTION MANUAL – BALER Z562...
  • Page 10 5 Possible Faults ....................... 43 NAME AND ABBREVIATION INDICES ..............46 ALPHABETICAL INDEX ..................47 NOTES ........................50 INSTRUCTION MANUAL – BALER Z562...

  • Page 11: General Information

    It is prohibited to enter public roads with a bale-wrapping press without the rating plate or with an illegible rating plate. WARNING WARNING! Check the condition and legibility of the rating plate. In the case it is destroyed report at the service. WARNING INSTRUCTION MANUAL – BALER Z562...
  • Page 12 If selling the machine to another user it is obligatory to hand over the instructions manual. It is recommended that the seller of the baler file the instructions-manual receipt confirmation by the purchaser when the manual is submitted with the machine to the new user. INSTRUCTION MANUAL – BALER Z562...

  • Page 13: Baler Intended Use

    The manufacturer of the machine shall not be held liable for any damage arising from non-compliance with the principles contained in this instructions manual! USE ORIGINAL SPARE PARTS ONLY! If you need any spare parts, call a local Metal-Fach distributor or directly Metal-Fach in Sokółka. Baler Intended Use...

  • Page 14: Baler Design

    5 – Pick-up 6 – Collector 7 – Rolling roller 8 – Twine-binding unit 9 – Chain-and-rod conveyor set 10 – Control panel 11 – Ground wheel 12 – Housing 13 – Indicator 14 – Clamp INSTRUCTION MANUAL – BALER Z562...

  • Page 15: The Technical Specifications Of The Baler

    Ca. 25/34 Ca. 40/55 take on [kW/HP] 60/81 PTOFF rotational speed [rpm] Connected with the tractor by Lower transport hitch 1 unidirectional manifold, 1 dual-directional manifold (for baler with blades – Hydraulic system optional equipment) INSTRUCTION MANUAL – BALER Z562...

  • Page 16: General Safety Principles

    The baler was designed and made to provide maximum safety of use. Before first start-up, read all the chapters of the instructions manual carefully. Metal-Fach shall not be held liable for any damage arising from non-compliance with the principles contained in this baler-instructions manual.
  • Page 17 You can find a list of safety signs with their locations in Section WARNING! Never leave the machine unattended during operation. WARNING WARNING! Never leave the tractor unattended when its engine is running. WARNING DANGER! Take particular care while getting in and out of the tractor. DANGER INSTRUCTION MANUAL – BALER Z562...
  • Page 18 Wash yourself thoroughly after you have used the above-mentioned WARNING hazardous substances. WARNING! Working on pressurised hoses is prohibited, as it can cause pollution or serious injuries. WARNING INSTRUCTION MANUAL – BALER Z562...
  • Page 19 Prior to each starting-up of the baler, check the machine condition, completeness, and mounting of the guards. WARNING WARNING! Hydraulic connections must be always kept clean. After use the plastic cover supplied on the machine purchase. WARNING INSTRUCTION MANUAL – BALER Z562...
  • Page 20 Take special care during operation on inclined areas. Pay special attention to the possibility of bales’ rolling down. WARNING WARNING! It is strictly forbidden to operate the baler under raised and unprotected machine units. WARNING INSTRUCTION MANUAL – BALER Z562...
  • Page 21 Before each new passage, check the position of the support foot. The support foot must be in the transport position. WARNING WARNING! Control the power hydraulic system of the baler from the tractor operator’s cab only. WARNING INSTRUCTION MANUAL – BALER Z562...
  • Page 22 WARNING WARNING! It is forbidden to drive the baler near open fire. WARNING INSTRUCTION MANUAL – BALER Z562...
  • Page 23 WARNING WARNING! When parked, the machine must be secured with a chain which runs through the hitch eye and is padlocked. WARNING The baler comes with a securing chain, padlock and two sets of keys. INSTRUCTION MANUAL – BALER Z562...

  • Page 24: Safety Signs

    Switch off the engine and remove the ignition key and read the instructions manual before any maintenance or repairs. Do not open or remove protective guards during machine operation. Keep a safe distance from the raised cover during baler operation. INSTRUCTION MANUAL – BALER Z562...
  • Page 25 This space is particularly dangerous. Do not go near any moving swivel joints of the hitches when the engine is working. Do not stand under the raised cover when it is not secured against accidental collapse. INSTRUCTION MANUAL – BALER Z562...
  • Page 26 Main lubrication points of the baler. Lifting points for loading on a means of transport. Information pictogram. Information pictogram. ATTENTION ! While during a u-turn or sharp Information pictogram. curves, ensure that you immobilise the PTOFF shaft of the tractor. INSTRUCTION MANUAL – BALER Z562...
  • Page 27 Information pictogram. Keep away off the revolving PTON shaft. Do not ride on platforms or ladders. WARNING! THE MACHINE MAY BE STARTED Information pictogram. ONLY AFTER THE GUARDS ARE CLOSED Adjusting the degree of bale compaction. INSTRUCTION MANUAL – BALER Z562...
  • Page 28 B – belt wheel with the obligatory density A detailed description of the twine installation can be found in the instructions manual Lift placement points. WARNING! THE REAR CHAMBER AND Warning pictogram. COVER MUST BE CLOSED WHEN TRAVELLING Speed limit 40 km/h. INSTRUCTION MANUAL – BALER Z562...
  • Page 29 Arrangement of warning symbols on the machine Figure 4. Arrangement of warning symbols on the machine - left side Figure 5. Arrangement of warning symbols on the machine - right side INSTRUCTION MANUAL – BALER Z562...
  • Page 30 Figure 6. Arrangement of warning symbols on the machine - rear side INSTRUCTION MANUAL – BALER Z562...

  • Page 31: Baler Transport

    The baler is designed for rail and road transport with the appropriate payload capacity. Lifting equipment may be operated by trained operators holding the appropriate qualifications. The suspension-sling attachment points for transporting the baler are shown in Figure 7. Figure 7. Suspension-sling attachment points INSTRUCTION MANUAL – BALER Z562...
  • Page 32 Figure 9. Transport-support foot Transporting the baler with a bale in the chamber is prohibited. During the period of transporting, the baler being moved should be firmly attached to the floor. INSTRUCTION MANUAL – BALER Z562...

  • Page 33: Road Traffic Participant

    The front-axle load of the tractor must be at least 20% of the tractor’s weight. If this condition is not fulfilled the front axle of the tractor must be loaded. Figure 10. Minimum front-axle load of the tractor INSTRUCTION MANUAL – BALER Z562...

  • Page 34: Baler Cleaning

    Directing the stream of compressed air at the hydraulic and electrical components is forbidden. After water cleaning and prior to longer stops, it is recommended to lubricate all the lubrication points and to apply a suitable protective agent on all drive chains. INSTRUCTION MANUAL – BALER Z562...

  • Page 35: Baler Storage

    Transporting a rolled bale in the baler chamber • Using the baler for other than its intended purpose, • Leaving the machine unsecured on slopes, • Entering the area between the tractor and the machine with the engine running INSTRUCTION MANUAL – BALER Z562...

  • Page 36: Residual-Risk Assessment

    • A hard copy of the Spare-Parts Catalogue • An ensilage applicator • A net-binding unit assembly • A central lubrication system • A cutter unit • A triangular plate indicating slow-moving vehic INSTRUCTION MANUAL – BALER Z562...

  • Page 37: The First Start-Up

    (optional accessory) • Check the rear chamber lock for closing and locking actions. • Check the pick-up functioning • Check the binding-process functioning ▪ with twine ▪ with net (optional accessory) INSTRUCTION MANUAL – BALER Z562...
  • Page 38 Perform a full cycle of both twine and net bale binding - the user (buyer) assisted by the service technician • Discuss and adjusting the tension of the chains • Discuss the method of lubrication and ongoing baler maintenance INSTRUCTION MANUAL – BALER Z562...
  • Page 39 The service technician's signature on the guarantee certificate shall be the proof of the first start-up as described in this section. The customer's signature on the guarantee certificate shall prove the first start-up of the baler in the presence of the user (buyer). INSTRUCTION MANUAL – BALER Z562...

  • Page 40: Using The Machine

    First, unlock the padlock of the protective chain running through the hitch eye and remove it. Then, set the correct height of the baler hitch by choosing the correct adjustment eye of the hitch, as shown in Figure 11. INSTRUCTION MANUAL – BALER Z562...
  • Page 41 The table below gives the height of the drawbar eye above the ground. Table 3 The height of the drawbar eye above the ground No. of the drawbar hole No. of the beam hole The height of the drawbar eye above the ground [cm] INSTRUCTION MANUAL – BALER Z562...

  • Page 42: Coupling The Baler With The Rear Ptoff Shaft

    The method of connecting the shaft with the tractor is shown on the shaft. Check that on curves (at shaft shortest span), the minimum distance shown in the Figure below is not exceeded. The minimum distance is 4 cm. Figure 12. PTOFF length INSTRUCTION MANUAL – BALER Z562...

  • Page 43: Hydraulic System Installation

    Always use the correct fuses; do not replace the cords, plugs or sockets with ones which do not match the original ones. Put in the tractor cab the caps for protecting the electrical pins during operations. After completing the work, re-install the caps on the pins. INSTRUCTION MANUAL – BALER Z562...

  • Page 44: Connecting The Control System

    The battery (3) is controlled by a hydraulic signal from the auxiliary line, and by the electrohydraulic valve. If the signal from the auxiliary line or electrohydraulic valve is lost, the valve redirects the pressure from the battery to the brakes. INSTRUCTION MANUAL – BALER Z562...
  • Page 45 (1), the position of the brake lever is changed by the cord (5), which activates the baler’s parking brake. By changing the direction of the crank turns, the parking brake is released. INSTRUCTION MANUAL – BALER Z562...

  • Page 46: Drive Disconnection

    Immobilise and disassemble the PTOFF shaft. Put the disassembled shaft on the support designed to store it. Protect the terminations of the PTOFF and PTON components with covers. • Install the hydraulic and electrical connection caps INSTRUCTION MANUAL – BALER Z562...

  • Page 47: Operational Check

    10-15 cm. Tie the twine when connecting the reels, replacing the twine or when it is broken. Adjust the tensioning of the twine with the clamps (1) i (2) INSTRUCTION MANUAL – BALER Z562...

  • Page 48: Mounting And Operating The Net-Binding Unit

    (key removed from the ignition and the parking brake engaged). DANGER WARNING! Install the net for the first time with the assistance of an employee of the authorised or manufacturer's service centre. WARNING INSTRUCTION MANUAL – BALER Z562...
  • Page 49 After approx. 30 seconds, the blade impacts on the counterknife and cuts off the whole length of the net. INSTRUCTION MANUAL – BALER Z562...

  • Page 50: The Ensilage Applicator

    φ 10mm, and L=70cm, number of pcs 1 • a return line φ 10mm, and L=70cm, number of pcs 1 • a delivery line φ 12mm, and L=110cm, number of pcs 1 • a 12V pump INSTRUCTION MANUAL – BALER Z562...
  • Page 51 Before you start the pump, fill the tank with the fluid. Prepare the solution according to the manual of the ensilaging agent’s manufacturer. Pour the properly prepared preparation through the filter insert located in the tank inlet. INSTRUCTION MANUAL – BALER Z562...
  • Page 52 After completing the work, rinse the applicator unit and filter insert with clean water. Remove the solid residue of the preparation and all mechanical contamination. Remove the remaining fluid from the tank through the drain valve. INSTRUCTION MANUAL – BALER Z562...

  • Page 53: Name And Abbreviation Indices

    PTON - Power-Take-On shaft - part of the baler PTOFF shaft - telescopic joint shaft – a shaft transmitting torque V - Volt, voltage unit Hitch, lower-transport hitch – hitch components on a farming tractor (see the tractor’s instructions manual) INSTRUCTION MANUAL – BALER Z562...

  • Page 54: Alphabetical Index

    Baler Identification Hydraulic system Disposal Drive disconnection Lighting Net binding Twine binding Starting up Pictograms 24-28 Pick-up Attaching the baler to a tractor Storage Baler intended use Arrangement of warning signs Road traffic Risk Twine INSTRUCTION MANUAL – BALER Z562...
  • Page 55 Lubrication points 38-39 Accumulated material Chain tension 22-23 Tyres 32-36 Operation description Sharpening the blades 30, 33 Net binding 30, 44 Twine binding 30, 45 Control panel Pick-up 19, 22, 23, 24, 26, 38 Adjustment INSTRUCTION MANUAL – BALER Z562...
  • Page 56 30.44 Lubrication 36, 38.42 Compaction degree Twine 30,44,45 Ś Locking bolt 26-27, 39 Failures Removing the accumulated material 18-19 Oil exchange End of Operation Principles of operation Cover-stop valve Windrow collection Straw collection INSTRUCTION MANUAL – BALER Z562...
  • Page 57 INSTRUCTION MANUAL – BALER Z562...
  • Page 58 Therefore, we advise contacting an authorised dealer or sales representative of Metal-Fach Sp. z o.o., prior to making your decision about purchase. Metal-Fach Sp. z o.o. will not accept any complaints, regarding the data and pictures contained in the catalogue, as the presented offer shall not constitute an offer, within the meaning of the provisions of the Civil Code.

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