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IMPRINT :::::::::::::::::::::::::::::::::: All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of HYCONTROL. Subject to change without notice. Copyright 2019 by HYCONTROL www.hycontrol.com 01/2019 - RD SERIES MANUAL v1...
CONTENTS REFLEX RD SERIES 1 Safety instructions 1.1 Software history ....................... 7 1.2 Intended use ........................8 1.3 Certification ........................8 1.4 Radio approvals ........................ 9 1.4.1 European Union (EU)....................... 9 1.4.2 U.S.A............................11 1.4.3 Canada........................... 13 1.5 Safety instructions from the manufacturer ..............15 1.5.1 Copyright and data protection ....................
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CONTENTS REFLEX RD SERIES 4 Electrical connections 4.1 Safety instructions......................39 4.2 General notes ......................... 39 4.3 Electrical installation: output options with cable gland ..........40 4.4 Electrical installation: output options with an M12 male connector......44 4.5 Electrical connection for current output ............... 44 4.5.1 Non-Ex devices ........................
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CONTENTS REFLEX RD SERIES 7 Service 7.1 Periodic maintenance....................112 7.1.1 General notes........................112 7.1.2 Maintenance of the O-rings for the housing covers............112 7.1.3 How to clean the top surface of the device................. 113 7.2 Service warranty......................113 7.3 Spare parts availability....................113 7.4 Availability of services ....................
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CONTENTS REFLEX RD SERIES 10 Appendix 10.1 Order code ........................147 10.2 Spare parts ......................... 152 10.3 Accessories: general items..................154 10.4 Accessories: process connection kits................ 155 10.5 Accessories: purging system adaptor................ 157 10.6 Glossary ........................158 11 Notes www.hycontrol.com...
SAFETY INSTRUCTIONS REFLEX RD SERIES 1.1 Software history "Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the revision status of embedded software (firmware) in electronic equipment assemblies. It gives data on the type of changes made and the effect that changes have on compatibility.
SAFETY INSTRUCTIONS REFLEX RD SERIES 1.2 Intended use CAUTION! Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. INFORMATION! The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.
SAFETY INSTRUCTIONS REFLEX RD SERIES 1.4 Radio approvals 1.4.1 European Union (EU) INFORMATION! LPR (Level Probing Radar) LPR (Level Probing Radar) LPR (Level Probing Radar) LPR (Level Probing Radar) devices measure level in the open air or in a closed space (a metallic tank etc.).
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SAFETY INSTRUCTIONS REFLEX RD SERIES TLPR (Tank Level Probing Radar) devices only Use approved personnel to install the device. The device and the tank agree with the RED (Radio Equipment Directive) if you obey the instructions that follow: • TLPR (Tank Level Probing Radar) are required to be installed at a permanent fixed position at a closed (not open) metallic tank or reinforced concrete tank, or similar enclosure structure made of comparable attenuating material;...
Consult the dealer or an experienced radio/TV technician for help. • The Product Marketing Names (PMN) for this series of devices are "REFLEX RA SERIES FMCW RADAR", "REFLEX RD SERIES FMCW RADAR" and "REFLEX RF SERIES FMCW RADAR". 01/2019 - RD SERIES MANUAL v1 www.hycontrol.com...
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SAFETY INSTRUCTIONS REFLEX RD SERIES S/N: xxxxxxxxxxxxxxxxxxx Manufacturing date: YYYY-MM-DD Tag No: Figure 1-2: U.S.A.: radio approval information on the nameplate Order code 1 Type code (defined in order). For more data, refer to on page 147. 2 HVIN (Hardware Version Identification Number). This number gives the radar signal frequency (80GHZ = 80 GHz), the...
(tel.) or 250-497-2355 (fax). Alternatively, the Manager, Regulatory Standards, Industry Canada, may be contacted. The Product Marketing Names (PMN) for this series of devices are "REFLEX RA SERIES FMCW RADAR", "REFLEX RD SERIES FMCW RADAR" and "REFLEX RF SERIES FMCW RADAR". 01/2019 - RD SERIES MANUAL v1 www.hycontrol.com...
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SAFETY INSTRUCTIONS REFLEX RD SERIES S/N: xxxxxxxxxxxxxxxxxxx Manufacturing date: YYYY-MM-DD Tag No: Figure 1-3: Canada: radio approval information on the nameplate Order code 1 Type code (defined in order). For more data, refer to on page 147. 2 HVIN (Hardware Version Identification Number). This number gives the radar signal frequency (80GHZ = 80 GHz), the...
SAFETY INSTRUCTIONS REFLEX RD SERIES 1.5 Safety instructions from the manufacturer 1.5.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.
SAFETY INSTRUCTIONS REFLEX RD SERIES 1.5.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions"...
SAFETY INSTRUCTIONS REFLEX RD SERIES 1.5.5 Warnings and symbols used Safety warnings are indicated by the following symbols. DANGER! This warning refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DEVICE DESCRIPTION REFLEX RD SERIES 2.1 Scope of delivery INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order. Figure 2-1: Scope of delivery 1 Signal converter, process connection and antenna in the ordered version...
DEVICE DESCRIPTION REFLEX RD SERIES 2.2 Device description This device is an 80 GHz FMCW-radar level transmitter. It is a non-contact technology and is 2- wire loop-powered. It is designed to measure the distance, level, mass, volume and reflectivity of Measuring granulates and powders.
DEVICE DESCRIPTION REFLEX RD SERIES 2.3 Visual Check WARNING! If the display screen glass is broken, do not touch. INFORMATION! Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
DEVICE DESCRIPTION REFLEX RD SERIES 2.4 Nameplates INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.4.1 Nameplate (examples) Figure 2-5: Non-Ex nameplate attached to the housing...
INSTALLATION REFLEX RD SERIES 3.1 General notes on installation INFORMATION! Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order.
INSTALLATION REFLEX RD SERIES 3.3 Transport Figure 3-2: How to lift the device WARNING! Lift the device carefully to prevent damage to the antenna. 3.4 Pre-installation requirements INFORMATION! Obey the precautions that follow to make sure that the device is correctly installed.
INSTALLATION REFLEX RD SERIES 3.5 Pressure and temperature ranges WARNING! The process connection temperature range must agree with the temperature limits of the gasket material. The operating pressure range is subject to the process connection used and the flange temperature.
INSTALLATION REFLEX RD SERIES 3.6.1 General notes Recommended nozzle position for solids Figure 3-4: Recommended nozzle position for solids 1 Position of the process fitting from the silo wall, r/2 (for the DN40 (1½¨) or DN70 (2¾¨) Lens antenna) 2 Radius of the silo, r 3 The minimum measured level for a device without a 2°...
INSTALLATION REFLEX RD SERIES Number of devices that can be operated in a silo Figure 3-6: There is no maximum limit to the number of devices that can be operated in the same silo There is no maximum limit to the number of devices that can be operated in the same silo. They can be installed adjacent to other radar level transmitters.
INSTALLATION REFLEX RD SERIES 3.7 Mounting restrictions CAUTION! Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device. We recommend that you prepare the installation when the tank is empty.
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INSTALLATION REFLEX RD SERIES Figure 3-8: Equipment and obstacles: how to prevent measurement of interference signals 1 We recommend that you do an empty spectrum recording if there are too many obstacles in the radar beam (for more Empty spectrum recording data, refer to on page 94).
INSTALLATION REFLEX RD SERIES INFORMATION! For more data about the measuring range of each type of antenna, refer to Measuring accuracy on page 122 3.7.2 Process connections Flange connections: installation procedure Figure 3-10: Flange connections: installation procedure Ød = nozzle diameter...
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INSTALLATION REFLEX RD SERIES • Tighten the flange bolts. Refer to local rules and regulations for the correct torque to apply to the bolts. End of the procedure. INFORMATION! Antenna extensions for devices with flanges Antenna extensions for devices with flanges...
INSTALLATION REFLEX RD SERIES • Turn the threaded connection on the antenna to attach the device to the process connection. General • Make sure that you point the device in the correct direction. For more data, refer to notes on page 25 ("Point the device in the correct direction")..
INSTALLATION REFLEX RD SERIES • G 3 or 3 NPT connection: G 3 or 3 NPT connection: G 3 or 3 NPT connection: G 3 or 3 NPT connection: 65 mm open-end wrench (not supplied) WARNING! Do not tighten the process connection to a torque more than 40 N ·...
INSTALLATION REFLEX RD SERIES 3.9 How to attach the purging system adaptor to the device If it is necessary to clean the Lens antenna, you can attach a purging system adaptor to the device. This part is available as an accessory for devices with threaded connections.
INSTALLATION REFLEX RD SERIES • G 3 or 3 NPT connection: G 3 or 3 NPT connection: G 3 or 3 NPT connection: Turn the threaded connection to attach the device to the purging G 3 or 3 NPT connection: system adaptor.
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INSTALLATION REFLEX RD SERIES • Display extractor CAUTION! Disconnect the power supply. Follow this procedure: • Remove the housing cover with the cover wrench. • Find the two clips that hold the display module in the housing. • Use the display extractor to remove the display module from the housing. Put the display extractor in the slots on the module for these clips.
INSTALLATION REFLEX RD SERIES 3.11 Weather protection 3.11.1 How to attach the weather protection to the device Figure 3-16: Equipment needed to assemble the weather protection 1 Weather protection cover (with an R-clip to hold the cover on the clamp)
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INSTALLATION REFLEX RD SERIES Figure 3-17: Installation of the weather protection 1 Put the weather protection clamp around the top of the device. 2 Attach the two locking nuts to the threads on the weather protection clamp. Tighten the lock- ing nuts with a 10 mm socket wrench.
INSTALLATION REFLEX RD SERIES 3.11.2 How to open the weather protection Figure 3-18: How to open the weather protection 1 Remove the R-clip from the hole at the front of the weather protection cover. 2 Remove the weather protection cover.
ELECTRICAL CONNECTIONS REFLEX RD SERIES 4.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply;...
ELECTRICAL CONNECTIONS REFLEX RD SERIES 4.3 Electrical installation: output options with cable gland Figure 4-1: Terminals for electrical installation: standard cable gland 1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output +...
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ELECTRICAL CONNECTIONS REFLEX RD SERIES Figure 4-2: How to open the terminal compartment cover Equipment needed: • 3 mm Allen wrench (not supplied) • Cover wrench Procedure 1 Loosen the lock screw with a 3 mm Allen wrench. 2 Remove the cover stop.
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ELECTRICAL CONNECTIONS REFLEX RD SERIES Figure 4-3: Procedure for electrical installation Equipment needed: • POZIDRIV® PZ1 screwdriver (not supplied) Procedure 1 Loosen the cable gland. Put the electrical wires into the cable entry. Loosen the terminal screws with a POZIDRIV® PZ1 screwdriver. Connect the electrical wires to the connector.
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ELECTRICAL CONNECTIONS REFLEX RD SERIES Figure 4-4: How to close the terminal compartment cover Equipment needed: • 3 mm Allen wrench (not supplied) 1 Put the cover on the housing 2 Turn the cover clockwise until it is fully engaged.
ELECTRICAL CONNECTIONS REFLEX RD SERIES 4.4 Electrical installation: output options with an M12 male connector Figure 4-5: Terminals for electrical installation: 4-pin male M12 connector 1 Pin 1: current output + 2 Pin 2: not connected 3 Pin 3: current output -...
ELECTRICAL CONNECTIONS REFLEX RD SERIES 4.5.2 Devices for hazardous locations DANGER! For electrical data for device operation in hazardous locations, refer to the related certificates of compliance and supplementary instructions (ATEX etc.). This documentation can be downloaded from the website.
ELECTRICAL CONNECTIONS REFLEX RD SERIES 4.7 Networks 4.7.1 General information The device uses the HART® communication protocol. This protocol agrees with the HART® Communication Foundation standard. The device can be connected point-to-point. It can also have a polling address of 1 to 63 in a multi-drop network.
ELECTRICAL CONNECTIONS REFLEX RD SERIES 4.7.3 Multi-drop networks Figure 4-9: Multi-drop network (non-Ex) 1 Address of the device (each device must have a different address in multidrop networks) 2 4 mA + HART® 3 Resistor for HART® communication (typically 250 ohms) 4 Power supply 5 HART®...
START-UP REFLEX RD SERIES 5.1 Start-up checklist Check these points before you energize the device: • Are all the wetted components (antenna, flange and gaskets) chemically resistant to the product in the silo? • Does the information on the signal converter nameplate agree with the operating data? •...
START-UP REFLEX RD SERIES 5.4 Digital display screen If you remove the housing cover, you can push the buttons on the keypad. If you cannot remove Keypad the housing cover, you can operate the keypad with a bar magnet. For more data, refer to buttons on page 50.
START-UP REFLEX RD SERIES Display in Program mode Figure 5-2: Display screen layout in Program mode 1 Menu number or menu item number 2 Location (menu) of sub-menu or menu item 3 Menu item name 5.4.2 Keypad buttons Functions of keypad buttons...
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START-UP REFLEX RD SERIES How to push the keypad buttons with your hand Figure 5-3: How to push the keypad buttons with your hand Equipment needed • Cover wrench 1 Remove the housing cover with the cover wrench supplied with the device.
START-UP REFLEX RD SERIES INFORMATION! It is not necessary to remove the display housing cover to do this procedure. • Hold the bar magnet near to a keypad button. The keypad button will operate. If you must operate the button more than one time, remove the bar magnet and then hold it near to the button again.
START-UP REFLEX RD SERIES 5.6 Remote communication with the AMS™ Device Manager The AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its role is to: • Store configuration information for each device. • Store and read process data.
OPERATION REFLEX RD SERIES 6.1 User modes Normal mode Normal mode This mode shows measurement data and status messages. For more data Normal mode Normal mode about measurements, refer to Normal mode on page 54. For more data Status messages and diagnostic data about status messages, refer to page 105.
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OPERATION REFLEX RD SERIES INFORMATION! Current output and LCD display settings Current output and LCD display settings Current output and LCD display settings Current output and LCD display settings When you do the Standard setup Standard setup procedure, the measurement value on the first measurement...
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OPERATION REFLEX RD SERIES Measurement data format errors Figure 6-2: Error symbol: the number of digits and decimal places is not sufficient for the measurement data 1 Error symbol: the number of digits and decimal places is not sufficient for the measurement data. It is possible that the length units must be changed from "mm"...
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OPERATION REFLEX RD SERIES Measurement type definitions Measurement type Description Available units Level This is a display and an output function option. m, cm, mm, in (inches), It is the height from the bottom of the tank to ft (feet), custom length unit the surface of the liquid (Tank height - Distance).
OPERATION REFLEX RD SERIES 6.3 Program mode 6.3.1 General notes Change the settings of your device in Program Mode Program Mode. Data about the menus is given on page 71. Program Mode Program Mode You can: • Use the A Quick Setup...
OPERATION REFLEX RD SERIES 6.3.2 Protection of the device settings (access levels) The settings of this device have three different access levels: "User", "Operator" and "Expert". "Expert" is the highest access level. The highest access level lets you change all available functions.
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OPERATION REFLEX RD SERIES • Enter the password used at this time for a given access level ("Operator" or "Expert"). If it is the default password, refer to the value given in the "Access levels and applicable functions in Program mode" table in this section.
OPERATION REFLEX RD SERIES 6.3.3 How to get access to the Quick Setup menu The Quick Setup menu contains the menu items that are necessary for most configurations of the device. The menu items are divided into 2 groups: "Standard Setup" and "Empty Spectrum".
OPERATION REFLEX RD SERIES 6.3.4 Keypad functions Menu navigation Figure 6-4: Menu navigation 1 Menu number or menu item number 2 Location (menu) of sub-menu or menu item 3 Menu item name This is what you see when you are in Program mode. The functions of the buttons are given in the...
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OPERATION REFLEX RD SERIES Lists of parameters in menu items Figure 6-5: Lists of parameters in menu items 1 Menu item with parameter stored at this time (first screen). Push [> > > > ] to enter the menu item.
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OPERATION REFLEX RD SERIES Values in menu items Figure 6-6: Values in menu items 1 Menu item with values stored at this time (first screen). Push [> > > > ] to enter the menu item. A cursor shows on the first digit.
OPERATION REFLEX RD SERIES INFORMATION! Values in menu items Values in menu items Values in menu items Values in menu items If the digit is part of a custom unit name, then refer to the list of available characters that...
OPERATION REFLEX RD SERIES 6.3.6 Menu overview Menu overview: A – Quick Setup Normal Program Menu A Submenus ↓ ↑ ↓ ↑ ↓ ↑ > ^ > ^ > ^ > ^ A Quick Setup A Quick Setup A Quick Setup...
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OPERATION REFLEX RD SERIES Menu overview: B – Test Normal Program Menu B Submenus ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > > ^ > ^ > ^ > ^ B Test B Test B Test B Test B1 Simulation...
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OPERATION REFLEX RD SERIES Menu overview: C – Full Setup Normal Program Menu C Submenus ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > > ^ > ^ > ^ > ^ C1 Install C1.1 Tank Type Parameters C1.2 Tank Height C1.5 Blocking...
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OPERATION REFLEX RD SERIES Normal Program Menu C Submenus ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > > ^ > ^ > ^ > ^ C5.1. HART C5.1. HART C5.1.1 Current Loop Mode C5.1. HART C5.1. HART Communication Communication...
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OPERATION REFLEX RD SERIES Normal Program Menu C Submenus ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > > ^ > ^ > ^ > ^ C6 Display C6 Display C6.4 1st Meas. page C6.4 1st Meas. page C6.4.1 Function...
OPERATION REFLEX RD SERIES Normal Program Menu C Submenus ↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ > > ^ > ^ > ^ > ^ C7.5 Units C7.5 Units C7.5.1 Length C7.5 Units C7.5 Units C7.5.2.1 Cst. Length / Text C7.5.2.2 Cst.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default A4 Application Assistant A4 Application Assistant A4 Application Assistant A4 Application Assistant A4.1 Standard Setup This starts a quick set-up procedure applicable to most applications. You can set the length unit, installation specifications (tank type, tank height etc.) and current output specifications...
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OPERATION REFLEX RD SERIES B – Test menu Menu Function Function description Selection list Default B1 Simulation B1.1 Set Value B1.1 Set Value B1.1 Set Value B1.1 Set Value B1.1.2 Level This sets the device to a given test level min-max: value.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default B1.1.5 Level Lin. This sets the device to a given test level min-max: value (linearized). This menu item is -5000.0...+5000.0 m / only available if you set up a -196.85...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default B1.1.8 Distance Lin. This sets the device to a given test min-max: distance value (linearized). This menu -5000.0...+5000.0 m / item is only available if you set up a -196.85...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default B1.2 Output B1.2 Output B1.2 Output B1.2 Output B1.2.1 Current Output 1 This sets analogue output 1 to a test 3.6...21.5 mA value [mA]. Output will change to the selected value, independent of the measured value.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default — B2.11 Ullage Volume This menu item shows the ullage Read only volume readings measured at this time. This measurement data is shown with the units set in menu C7.5 Units C7.5 Units...
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OPERATION REFLEX RD SERIES C – Full Setup menu Menu Function Function description Selection list Default C1 Install. Parameters C1.1 Tank Type The conditions in which the device is used. Flat Surface, Medium Steep Slope If the surface of the product is flat, select Slope, Steep Slope "Flat surface".
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C1.9 Distance piece Optional distance piece between the min-max: 0 mm / 0¨ converter and the process connection. This 0.0…2000 mm / is for the high-temperature version of the 0.0...78.740¨...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C2.4 Measuring This menu item is set by default to "Direct Direct, Direct Plus Direct Mode Measuring" to measure the level of most tank contents. The device uses the largest radar signal to monitor level.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C2.8 Empty This function starts and stops the Disabled, Enabled Disabled Spectrum interference signal filter. Interference Enable signals are the result of fixed and moving obstacles inside the tank. If you must do a spectrum analysis, record an empty spectrum first.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C4 Output C4.1 Current Output 1 C4.1 Current Output 1 C4.1 Current Output 1 C4.1 Current Output 1 C4.1.1 Current Out. 1 Make a selection from the available output...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C4.1.5 Error Function This sets the behaviour of current output 1 Off, Low, High, Hold Hold if an error occurs. If this menu item is set to "Off", no signal is given (this parameter is not available if menu item C4.1.4 is set to...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C5.1.2 Identification C5.1.2.1 Polling Address A polling address more than 0 will start 000...063 HART® multi-drop mode. If you start HART® multi-drop mode, the current output stays constant at 4 mA.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default — C5.1.3.4 Cfg. Change This function counts the number of Read only Counter changes to the HART® device settings C5.1.4 HART Variables C5.1.4.1 Current Out. 1 This is the first measurement type shown...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C6.4.2 1st Value This changes the measurement type of the Level, Distance, Sensor Distance Variable first value on the measurement page. Value, Reflection Minimum access level to change the...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C6.4.9 Format 3rd You can change the number of decimal X, X.X, X.XX, X.XXX, Automatic Value places that are shown for the second value X.XXXX, X.XXXXX, on the measurement page in Normal mode.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C6.5.7 Format 2nd You can change the number of decimal X, X.X, X.XX, X.XXX, X.XXX Value places that are shown for the second value X.XXXX, X.XXXXX, on the measurement page in Normal mode.
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C7.2 Security C7.2 Security C7.2 Security C7.2 Security C7.2.1 Login Enter the appropriate password here to 4-digit hexadecimal Refer to change settings. If you do not enter the password "Function...
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OPERATION REFLEX RD SERIES Menu Function Function description Selection list Default C7.5.3 Volume The volume unit shown in Normal mode if m³, L, hL, in³, ft³, gal, m³ you made a volume table in the C3 ImpGal, yd³, bbl, bbl Conversion menu.
OPERATION REFLEX RD SERIES 6.4 Further information on device configuration in Program mode 6.4.1 Standard setup Use this procedure (menu item A4.1 Standard Setup) to change the length unit, tank type, tank height, current output variable, 0% range, 100% range, current output range and error function.
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OPERATION REFLEX RD SERIES Screen Steps Description • [> > > > ] to change the position of the Tank height. The distance from the flange face / thread stop of the tank connection cursor. down to the tank bottom. If the tank has a •...
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OPERATION REFLEX RD SERIES Screen Steps Description • [> > > > ] to change the position of the 100% range. Use this step to give the 100% output setting in the tank. Refer to the cursor. illustrations that follow. Illustration 1 •...
OPERATION REFLEX RD SERIES 6.4.2 Empty spectrum recording The empty spectrum recording procedure is important for the performance of the device. We recommend that the tank is empty or only filled to the minimum level before you do the procedure.
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OPERATION REFLEX RD SERIES Screen Steps Description • [ ], [> > > > ], [ ] and 2 × [> > > > ]. Push these buttons to start the Record Spectrum (Empty Spectrum) procedure. • [ ] or [ ] for the selection of the empty spectrum type (Full Empty spectrum type.
OPERATION REFLEX RD SERIES Screen Steps Description • [ ] or [ ] to change the parameter Empty Spectrum Enable. If you set the menu item to "Enable", the device will use ("Disable" or "Enable"). the empty spectrum recording data. If you •...
OPERATION REFLEX RD SERIES • Push [ ] or [ ] to set the screen to "Yes" and push [^ ^ ^ ^ ]. The output is set to point-to-point mode. The current output changes to a range of 4...20 mA or 3.8...20.5 mA (this range is set in menu item C4.1.4 Current Out.
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OPERATION REFLEX RD SERIES Figure 6-7: Distance measurement 1 Tank Height (C1.2) 2 Reference point. You can use menu item C1.10 Reference Offset to move the reference point. 3 Blocking Distance (C1.5) 4 0% Range (C4.1.2), if menu item C4.1.4 Current Out. Range is set to "4-20mA" or "3.8-20.5mA"...
OPERATION REFLEX RD SERIES 6.4.5 Level measurement The device gives a current output signal that is related to level measurements when the menu item C4.1.1 Current Out. 1 Var. (Current Output 1 Variable) C4.1.1 Current Out. 1 Var. (Current Output 1 Variable) C4.1.1 Current Out.
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OPERATION REFLEX RD SERIES Figure 6-8: Level measurement 1 Tank Height (C1.2) 2 Tank bottom reference point. You can use menu item C1.11 Tank Bottom Offset to move the position of the tank bottom reference point. 3 Blocking Distance (C1.5) 4 100% Range (C4.1.3), if menu item C4.1.4 Current Out.
OPERATION REFLEX RD SERIES 6.4.6 How to configure the device to measure volume or mass The device can be configured to measure volume or mass. It can also be configured to a custom quantity to be measured. You can set up a strapping table in the conversion menu (C3 Conversion).
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OPERATION REFLEX RD SERIES Figure 6-9: A plot of points for a volume or mass table 1 Silo with reference points 2 Silo model with plotted points How to delete a volume or mass table • Enter Program mode. • Push 2 × [ ], [> > > > ], 2 × [ ] and 2 × [> > > > ] to go to C3.1.1 Erase Table?.
OPERATION REFLEX RD SERIES 6.4.7 How to measure correctly in silos with curved or conical bottoms It is possible that the device cannot find the bottom of the silo if it is installed in a silo with a dish- shaped or conical bottom. The form of the silo bottom causes a delayed radar reflection and the device will display the error message "Measurement is lost in the tank bottom".
OPERATION REFLEX RD SERIES 6.4.8 How to make a filter to remove radar signal interference If the device measures level in a silo that contains obstructions (ladder, supports etc.), these objects can cause radar signal interference (parasitic signals). You can use the empty spectrum function (menu A4.2) in the Quick Setup menu to make a filter to remove radar signal...
OPERATION REFLEX RD SERIES 6.5 Status messages and diagnostic data Device status and error messages are shown on a device status page in Normal mode and in menu item "C7.3.1 Messages View" in Program mode. Messages shown agree with NAMUR Guidelines NE 107.
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OPERATION REFLEX RD SERIES Normal mode: device status messages There is also a device status page in Normal mode. This page shows a list of short status messages and gives the status of the device at this time. Push the [ ] or [ ] button to get to the status device status page in Normal mode.
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OPERATION REFLEX RD SERIES Description of errors and corrective actions Status Error message Description Corrective action type F F F F Sensor Sensor Sensor Sensor Corrupt Sensor Parameter The sensor memory is bad. De-energize and then energize the device again.
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OPERATION REFLEX RD SERIES Status Error message Description Corrective action type F F F F Configuration Configuration Configuration Configuration Inconsistent NVRAM Incorrect data in the parameter De-energize and then energize the memory. device again. If the message is shown again, tell the supplier.
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OPERATION REFLEX RD SERIES Status Error message Description Corrective action type C C C C Configuration Configuration Configuration Configuration Sensor Sim. Active The device simulates a Push "Enter" to stop the test. measurement value that is set in menu item B1.1 Set Value B1.1 Set Value...
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OPERATION REFLEX RD SERIES Status Error message Description Corrective action type S S S S Process Process Process Process CO Saturated Low The measurement value is less Do a check of the process than the minimum value of the conditions and the minimum current output range.
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OPERATION REFLEX RD SERIES Status Error message Description Corrective action type M M M M Sensor Information Sensor Information Sensor Information Sensor Information Failed Sensor MCU Test The sensor electronics does a De-energize and then energize the continuous self-test procedure.
SERVICE REFLEX RD SERIES 7.1 Periodic maintenance 7.1.1 General notes In normal operational conditions, no maintenance is necessary. If it is necessary, maintenance must be done by approved personnel (the manufacturer or personnel approved by the manufacturer). INFORMATION! For more data about regular inspections and maintenance procedures for devices with Ex and other approvals, refer to the related supplementary instructions.
SERVICE REFLEX RD SERIES CAUTION! Use multi-purpose grease that is applicable for the operating temperature range of the O-ring with the properties that follow: Operating temperature range of -40...+130 ° C / -40...+266 ° F without a negative effect on the •...
SERVICE REFLEX RD SERIES 7.4 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. INFORMATION! For more precise information, please contact your local sales office.
SERVICE REFLEX RD SERIES 7.5.2 Form (for copying) to accompany a returned device CAUTION! To avoid any risk for our service personnel, this form has to be accessible from outside of the packaging with the returned device. Company: Address: Department: Name: Tel.
TECHNICAL DATA REFLEX RD SERIES 8.1 Measuring principle A radar signal is emitted via an antenna, reflected from the product surface and received after a time t. The radar principle used is FMCW (Frequency Modulated Continuous Wave). The FMCW-radar transmits a high frequency signal whose frequency increases linearly during the measurement phase (called the frequency sweep).
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TECHNICAL DATA REFLEX RD SERIES Measurement modes "Direct" mode "Direct" mode "Direct" mode "Direct" mode The device uses the largest radar signal to monitor level. "Direct Plus" mode "Direct Plus" mode "Direct Plus" mode "Direct Plus" mode If it is possible there will be an interference signal in the measurement zone that is larger than the level signal, select "Direct Plus"...
TECHNICAL DATA REFLEX RD SERIES 8.2 Technical data INFORMATION! • The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office. Additional information (certificates, special tools, software,...) and complete product •...
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TECHNICAL DATA REFLEX RD SERIES Reference conditions acc. to EN 61298-1 Reference conditions acc. to EN 61298-1 Reference conditions acc. to EN 61298-1 Reference conditions acc. to EN 61298-1 Temperature +15...+25°C / +59...+77°F 1013 mbara ±50 mbar / 14.69 psia ±0.73 psi...
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TECHNICAL DATA REFLEX RD SERIES Process connections DN40 (1 DN40 (1 DN40 (1 DN40 (1½¨) Lens antenna ) Lens antenna ) Lens antenna ) Lens antenna Thread G 1½ A (ISO 228); 1½ NPT (ASME B1.20.1) Flange, EN 1092-1 Low-pressure flanges: DN50...200 in PN01;...
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TECHNICAL DATA REFLEX RD SERIES HART HART® HART HART Description Digital signal transmitted with the current output signal (HART® protocol) Version ≥ 250 Ω Load Digital temperature drift Max. ±15 mm / 0.6¨ for the full temperature range Multi-drop operation Yes.
TECHNICAL DATA REFLEX RD SERIES Other standards and approvals Other standards and approvals Other standards and approvals Other standards and approvals Electromagnetic compatibility EU: Electromagnetic Compatibility directive (EMC) Radio approvals EU: Radio Equipment directive (RED) FCC Rules FCC Rules: Part 15...
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TECHNICAL DATA REFLEX RD SERIES Figure 8-3: DN40 (1½¨) Lens antenna: measuring accuracy (graph of measuring accuracy in inches against measuring distance in ft) X: Measuring distance from the thread stop or flange facing of the process connection [ft] Y: Measuring accuracy [+yy inches / -yy inches] 1 1.97¨...
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TECHNICAL DATA REFLEX RD SERIES DN70 (2¾¨) Lens antenna Figure 8-4: DN70 (2¾¨) Lens antenna: measuring accuracy (graph of measuring accuracy in mm against measuring distance in m) X: Measuring distance from the thread stop or flange facing of the process connection [m]...
TECHNICAL DATA REFLEX RD SERIES 8.4 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load. Non-Ex and Hazardous Location approved (Ex i / IS) devices Figure 8-6: Minimum power supply voltage for an output of 21.5 mA at the terminals (Non-Ex and Hazardous Location...
TECHNICAL DATA REFLEX RD SERIES 8.5 Guidelines for maximum operating pressure WARNING! Make sure that the devices are used within their operating limits. Figure 8-8: Pressure / temperature de-rating (EN 1092-1), flange and threaded connection, in °C and barg 380 400 Figure 8-9: Pressure / temperature de-rating (EN 1092-1), flange and threaded connections, in °F and psig...
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TECHNICAL DATA REFLEX RD SERIES INFORMATION! CRN certification (pending) CRN certification (pending) CRN certification (pending) CRN certification (pending) There is a CRN certification option for devices with process connections that agree with ASME standards. This certification is necessary for all devices that are installed on a pressure vessel and used in Canada.
TECHNICAL DATA REFLEX RD SERIES 8.6 Dimensions and weights DN40 / 1½¨ Lens antenna versions Figure 8-12: DN40 / 1½¨ Lens antenna versions 1 DN40 / 1½¨ Lens antenna with a G 1½A or 1½ NPT threaded connection 2 DN40 / 1½¨ Lens antenna with a low-pressure flange attached to a threaded connection 3 DN40 / 1½¨...
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TECHNICAL DATA REFLEX RD SERIES DN40 / 1½¨ Lens antenna: Dimensions in mm Type of process Dimensions [mm] connection Thread connection 203.5 29.5 24.2 Low-pressure flange 206.5 32.2 21.2 connection Flange connection 209.5 49.2 Flange connection with 209.6 219.6 49.2 slanted flange option 1 If the process temperature is more than +150°C, add 112 mm to this value...
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TECHNICAL DATA REFLEX RD SERIES DN70 / 2¾¨ Lens antenna versions Figure 8-13: DN70 / 2¾¨ Lens antenna versions 1 DN70 / 2¾¨ Lens antenna with a G 3A or 3 NPT threaded connection 2 DN70 / 2¾¨ Lens antenna with a low-pressure flange attached to a threaded connection 3 DN70 / 2¾¨...
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TECHNICAL DATA REFLEX RD SERIES DN70 / 2¾¨ Lens antenna: Dimensions in mm Type of process Dimensions [mm] connection Thread connection Low-pressure flange 212.8 233.2 21.2 connection Flange connection 233.2 — — Flange connection with 233.2 243.2 slanted flange option 1 If the device has a G 3 process connection, then c = 209.8 mm.
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TECHNICAL DATA REFLEX RD SERIES Purging option Figure 8-14: Purging options 1 G 1/4 threaded connection for purging system (the plug is supplied by the manufacturer) INFORMATION! Purging system Purging system Purging system Purging system Flange connections must have a pressure rating of PN10 (EN 1092-1), PN16 (EN 1092-1), Class 150 (ASME B16.5) or be a low-pressure flange (PN01 / 15 psig).
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TECHNICAL DATA REFLEX RD SERIES Converter weight Type of housing Weights [kg] [lb] Compact aluminium housing Compact aluminium housing with distance piece Compact stainless steel housing Compact stainless steel housing with distance piece 11.9 1 If the process temperature is more than +150°C / +302°F, the housing has a distance piece. For more data about the overall dimensions of the device, refer to the "Dimensions and weights section.
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.1 General description The HART® Protocol is an open digital communication protocol for industry. It is free to use by anyone. It is included in the software embedded in signal converters of HART-compatible devices.
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.2 Software history INFORMATION! In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations, depending on the available version. Release date Devices HART® Device Revision DD Revision 2016-04 All revisions HART®...
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.3.2 Multi-Drop connection (2-wire connection) Up to 63 devices may be installed in parallel (this signal converter and other HART® devices). For an illustration of multi-drop networks, refer to Multi-drop networks on page 47.
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.5.2 Operation INFORMATION! The Field Communicator will not give you access to the service menu. A simulation is only possible for current outputs. The Field Communicator and the device's local display use almost the same procedures to operate the signal converter.
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.7 Field Device Tool / Device Type Manager (FDT / DTM) A Field Device Tool Container (FDT Container) is a PC program used to configure HART®, PROFIBUS and FOUNDATION™ fieldbus devices. To configure a device, an FDT container uses the applicable Device Type Manager (DTM).
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.9 HART® menu tree for AMS Abbreviations of the following tables: • Optional, depending on device version and configuration • Read only 9.9.1 Overview AMS menu tree (positions in menu tree) Configure / Setup...
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.9.2 AMS menu tree (details for settings) Configure / Setup Quick Setup General Language / Tag / Long Tag Security Login / Change Password / Reset Passwords / Lock Status / Lock / Unlock Device / Write Protect...
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DESCRIPTION OF HART INTERFACE REFLEX RD SERIES Full Setup Device Information / Long Tag / Serial Number / Manufacturer Device Name / V Number Electronic Revision / Field Device Revision / Software Revision / Hardware Revision / Electronics Serial / Production Date...
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES Device Diagnostics Device Status Condensed Status (NE 107) Condensed Status (NE 107) Device Simulation Active Standard Device Status / Ext. Device Status / Write Protect / Device Diagnostic Status 0 / Device Diagnostic Status 1...
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.10.1 Overview PDM menu tree (positions in menu tree) Overview: Device Menu Download To Device... Upload To PG/PC... Quick Setup General Security Units Application Assistant Full Setup Process Install. Parameters Process Conversion Output...
DESCRIPTION OF HART INTERFACE REFLEX RD SERIES 9.10.2 PDM menu tree (details for settings) Device Menu Download To Device... Upload To PG/PC... Quick Setup General Language / Tag / Long Tag Security Login / Change Password / Reset Passwords / Lock Status...
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DESCRIPTION OF HART INTERFACE REFLEX RD SERIES Device Information / Long Tag / Serial Number Manufacturer / Device Name / V Number Electronic Revision / Field Device Revision Software Revision / Hardware Revision Electronics Serial No. / Production Date Security...
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DESCRIPTION OF HART INTERFACE REFLEX RD SERIES Diagnosis Device Status Condensed Status Condensed Status (NE 107) / Device Simulation Active (NE 107) Standard Device Status / Ext. Device Status / Write Protect / Device Diagnostic Status 0 / Device Diagnostic Status 1...
Make a selection from each column to get the full order code. 4 REFLEX RD Series FMCW Radar - 80 GHz radar (FMCW) level transmitter for powders and dusty REFLEX RD Series FMCW Radar - 80 GHz radar (FMCW) level transmitter for powders and dusty...
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APPENDIX REFLEX RD SERIES Display – Documentation language Display Documentation language Display Display Documentation language Documentation language English German French Italian Spanish Portuguese Japanese Chinese (simplified) A Russian B Czech C Turkish D Polish Process conditions (Pressure, temperature, material and remarks) / Process...
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APPENDIX REFLEX RD SERIES Low-pressure EN flange (screwed to G connection) L C 0 DN80 PN01 M C 0 DN100 PN01 P C 0 DN150 PN01 R C 0 DN200 PN01 Low-pressure ASME flange (screwed to NPT connection) 3¨ 150 lb, 15 psig max.
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APPENDIX REFLEX RD SERIES ASME B16.5 flange A 2¨ 150 lb RF A 2¨ 300 lb RF A 3¨ 150 lb RF A 3¨ 300 lb RF A 4¨ 150 lb RF A 4¨ 300 lb RF A 6¨ 150 lb RF A 6¨...
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APPENDIX REFLEX RD SERIES Accessories / Tag plate Accessories / Tag plate Accessories / Tag plate Accessories / Tag plate Without Weather protection Stainless steel Tag plate (18 characters max.) Weather protection + Stainless steel Tag plate (18 characters max.)
APPENDIX REFLEX RD SERIES 10.2 Spare parts We supply spare parts for this device. When you send an order for a mechanical spare part, use the reference numbers in the table that follows. When you send an order for an electronic spare...
APPENDIX REFLEX RD SERIES 10.3 Accessories: general items We supply accessories for this device. When you send an order for accessories, please give the reference numbers that follow: Figure 10-2: Accessories: general items 1 Weather protection 2 Viator RS232 / HART converter...
APPENDIX REFLEX RD SERIES 10.4 Accessories: process connection kits Figure 10-3: Accessories: process connection kits 1 316L low-pressure flange disc for G (ISO 228) thread connection on level transmitter 2 316L low-pressure flange disc for NPT (ASME B1.20.1) thread connection on level transmitter 3 PP or PTFE 2°...
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APPENDIX REFLEX RD SERIES Item Description Quantity Part reference 316L low-pressure flange disc (max. 14.5 psig at +68°F) for 3 NPT process connection on level transmitter Disc with holes, drilled according to DN100 PN2.5...PN40 / 4¨ 150 lb XF70000N20 Disc with holes, drilled according to DN150 PN2.5...PN40 / 6¨ 150 lb XF70000N21 Disc with holes, drilled according to DN200 PN2.5...PN40 / 8¨...
APPENDIX REFLEX RD SERIES Item Description Quantity Part reference Orientation system (max. tilt 30°) with 316L low-pressure flange disc (atmospheric pressure) for G 3 process connection on level transmitter Disc with holes, drilled according to DN150 PN2.5...PN40 / 6¨ 150 lb XF70000065 Disc with holes, drilled according to DN200 PN2.5...PN40 / 8¨...
APPENDIX REFLEX RD SERIES 10.6 Glossary Dielectric constant Dielectric constant Dielectric constant Dielectric constant An electrical property of the product to be measured used in radar measurement. Also known as εr, DK and relative permittivity. Defines the strength of the wave reflected back to the device's signal converter.
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APPENDIX REFLEX RD SERIES Mass Mass Total mass of silo contents. Mass Mass PACTware PACTware PACTware PACTware™ Software that operates and configures field devices from a remote workstation. It is not necessary to use fieldbus software or programs developed by the manufacturer.
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APPENDIX REFLEX RD SERIES Figure 10-5: Measurement definitions: distance 1 Distance 2 Blocking distance 3 Flange facing 4 Gas (Air) 5 Tank height 6 Ullage volume or mass Figure 10-6: Measurement definitions: level 1 Level 2 Volume or mass www.hycontrol.com...
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