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Summary of Contents for Teka CartMaster wall 1-IFA
- Page 1 Operating instructions (Translation of the original operating instructions) CartMaster wall 1 - IFA CartMaster wall 2 - IFA TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld, Tel.: +49 2541-84841-0, E-Mail: info@teka.eu, www.teka.eu...
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Page 2: Table Of Contents
Table of contents 1. General 2. Description of the system elements 2.1. Illustration of the system elements 2.2. Functionality of the system 2.3. Intended use 2.4. Residual risk 3. Safety instructions 3.1. Definition of the hazard symbols 3.2. General safety instructions 4. -
Page 3: General
14.2.5. Electrical test of the electrical lines and earthing connections 1. General Congratulations on purchasing the product from TEKA. Our engineers ensure that our devices reflect the state of the art through continuous development. Nevertheless, misuse or misconduct can endanger your safety. Please observe the following for a... -
Page 4: Description Of The System Elements
2. Description of the system elements 2.1. Illustration of the system elements Installation example: Z.Nr. 12471707 Pos.1 Filter housing Pos.6 Connection for compressed air Pos.2 Cleaning housing Pos.7 Drain valve for compressed air Pos.3 Pos.8 Dust collecting tank Pos.4 Suction nozzle Pos.9 Toggle lever Pos.5... -
Page 5: Functionality Of The System
2.2. Functionality of the system The filter unit serves to suck off and filter polluted air (according to the intended use). The air is purified on the surface of the filter cartridge in the filter section of the unit. The separated dust is collected in a dust collecting tank. -
Page 6: Safety Instructions
3. Safety instructions 3.1. Definition of the hazard symbols The device is constructed according to the state of the art and the recognised safety regulations. Nevertheless, during use threats to life and limb of the user or other persons may arise. The impairment of the machine or other property are also possible. -
Page 7: Storage, Transport And Installation Of The Device
WARNING Dangers arising from electricity. The operator must ensure that electrical plants and equipment are only built, modified and maintained by a qualified electrician or under the direction and supervision of a qualified electrician. Do not work on components if you are not sure that these are disconnected. If necessary, disconnect the device from the electric power supply and secure it against unauthorized restarting. -
Page 8: Mounting Of The Unit To The Wall
4.1. Mounting of the unit to the wall Wall brackets are already attached to the filter unit upon delivery. ● The two other wall brackets must be screwed to the wall. Pay attention to an identical distance "X". ● Put the filter unit with its wall brackets on the wall brackets attached to the wall and screw them by means of the delivered screws. -
Page 9: Commissioning
5. Commissioning WARNING Dangers arising from a defective condition of the unit. Make sure that the measures described in this chapter are completed before the commissioning of the unit. All doors of the unit must be closed and all necessary connections must be attached before turning the unit on. -
Page 10: Connecting The Suction Line And Exhaust Air Line
If this has not already been carried out by TEKA, a suitably qualified employee must be consulted. If the suction line includes extraction elements (e.g. suction arms, pipe grills, etc.), these must also be included in the layout. -
Page 11: Electrical Connection
5.2. Electrical connection WARNING Risk of electric shock. Electrical plants and equipment may only be built, modified and maintained by a qualified electrician or under the direction and supervision of a qualified electrician. Do not work on live electrical components and elements if you are not sure that these are indeed disconnected. -
Page 12: Precoating Of The Filter Cartridges
5.3. Precoating of the filter cartridges For a longer service life of the filter cartridges we recommend to pretreat them with a filter aid. The precoating can only be carried out during the commissioning at the operation site. When the operator orders and installs new filter cartridges, we recommend to also precoat them before the commissioning. -
Page 13: Operating The System
6. Operating the system 6.1. Explanation of the operating elements Control functions, setting options for programs, menu navigation, error messages, etc. are described in the enclosed operating manual of the unit control. There is also an explanation of the elements of the control panel. Operating elements for the device control Representa Designation... -
Page 14: Maintenance
7. Maintenance In accordance with national regulations, the operator is obliged to carry out repeat and functional tests. Unless otherwise specified by national regulations, we recommend regular visual inspections and functional tests of the device as described in the chapter “Maintenance intervals”. You find the chapter “Maintenance intervals”... -
Page 15: Reset To Maintenance State
7.1. Reset to maintenance state ● Switch off the unit. Then disconnect the unit from the power supply by setting the main switch in the “OFF” position. Secure the unit against unauthorized restarting during maintenance. ● Disconnect the compressed air hose of the external compressed air supply from the insert sleeve (see chapter 2.1). -
Page 16: Replacing The Filter Cartridges
7.3. Replacing the filter cartridges Replacing the filter cartridges becomes necessary when the filter cartridges are saturated with dirt in a manner that despite of the cleaning the filter alarm is triggered again at very short intervals or permanently. (The filter alarm is described in chapter “Cleaning the filter cartridges”.) CAUTION Whirling up dust is possible due to the polluted filter cartridges. - Page 17 ● We recommend that two people work together to replace the filter cartridges. ● We recommend spreading out a protective film in order to keep the area around the unit clean. ● The filter cartridges may only be replaced in well-ventilated rooms and while wearing an appropriate respiratory mask! We recommend: Respiratory protection half mask DIN EN 141/143...
- Page 18 ● Pull the disposal bag over the cartridge holder and filter cartridge. ● Unhook the cartridge holder from the cartridge guides. ● Remove the cartridge holder with the filter cartridge and the disposal bag from the filter housing. ● Briefly lift the filter cartridge in order to release it from the cartridge holder.
- Page 19 ● First of all, remove all the filter cartridges as described in the steps above. ● Only then should you start to install the new filter cartridges. Only use TEKA replacement filters. Otherwise the correct functioning of the unit is not guaranteed.
- Page 20 ● Insert the displacer into the new filter cartridge in such a way that the displacer’s screw passes through the opening in the base of the filter cartridge. Check whether the seal is in contact at the thread of the displacer and that it is undamaged.
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Page 21: Emptying The Dust Collecting Tank
Before emptying the dust collecting tank hold ready an appropriate container (e.g. PE bag). The bags are optionally available at TEKA, see list of spare parts. We recommend having PE bags in stock. ●... -
Page 22: Draining The Condensate
7.5. Draining the condensate Operation with compressed air can result in condensation water being gradually deposited in the compressed air tank. The condensed water must be emptied regularly. The maintenance interval depends heavily on the quality of the compressed air and cannot, therefore, be determined in advance. CAUTION When opening the drain valve a blast of compressed air is possible. -
Page 23: Precoating Of New Filter Cartridges
● Provide sufficient filter aid. We recommend using 10 grams for each square metre of the filter surface. The filter aid is available at TEKA (see list of spare parts). ● Choose the capture point in the suction pipe that is the closest to the filter cartridges. E.g. an inspection flap can be used as a capture point. -
Page 24: Cleaning The Copper Baffle Plate
7.7. Cleaning the copper baffle plate The copper baffle plate allows the air to circulate and therefore protects the filter cartridges. The copper surface also helps break up and extinguish any sparks that may be sucked in. In order to maintain this function, it is necessary to clean the copper baffle as required. -
Page 25: Dismantling / Disposal
A recommissioning of the device must only occur if it is ensured that the system is functionally equivalent to the original state. Repairs may only be carried out by TEKA personnel or, after consultation with TEKA GmbH, by the personnel authorised by the operator. - Page 26 The seal of the dust collecting tank is The seal must be replaced. damaged. The compressed air for the dedusting Reduce the compressed air. is set too high. Dust at the service door The door is not correctly closed. Close the door. of the filter housing.
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Page 27: List Of Spare Parts
10. List of spare parts Below, you will find a list of the various filter cartridges that can be installed in units of this type. We recommend that you order the filter cartridges that were supplied on initial delivery of the unit. Otherwise, the cleaning performance or lifetime of the filter cartridges may be impaired (due to differences in the filter material or filter surface area). -
Page 28: Technical Data
11. Technical data Version CartMaster wall 1 IFA CartMaster wall 2 IFA Supply voltage Frequency Type of current Engine power Air flow volume max. m³/h 2500 3500 Negative pressure max. 2900 2900 Protection class IP54 ISO class Welding fume extraction class (according to EN ISO 21904-1 / -2) Width Depth... -
Page 29: Ec Declaration Of Conformity
This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form. Authorized representative for the technical documentation: TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld (Jürgen Kemper, managing director) Coesfeld, 3rd january 2023 BA_CartMaster-Wand_1-und-2_IFA_20230808_EN 08.08.2023... -
Page 30: Training Protocol
13. Training protocol Designation of the device: CartMaster Wand 1 / 2 IFA (This form can be used by the operator to document the training of the employees. Training should be performed by authorized personnel only. Refer to the instructions in Chapter "Safety Instructions") By his signature, the employee confirms that he has been instructed regarding the following items: Instruction completed... -
Page 31: Maintenance Intervals
The approach of the maintenance measures is described in chapter "Maintenance". Maintenance interval Maintenance work Chapter recommended by TEKA determined by the operator The cleaning of the filter cartridges is automatically carried out Cleaning the filter cartridges by the filter unit and thus is not subject to a maintenance interval. -
Page 32: Visual Inspection Of The Device
14.2.1. Visual inspection of the device Visual inspection: Observation that there are no visible safety-related defects. WARNING Danger arising from the ready to operate condition of the device. Follow the procedure as described in the chapter “Set to maintenance state”. The following steps must be carried out in the course of the visual inspection: ●... -
Page 33: Functional Test Of The Device
14.2.4. Functional test of the device NOTICE Possible material damage due to faulty condition of the unit. Carry out a visual inspection before the functional test of the device as described in the previous chapters. The work as described in the chapter “Commissioning” must be finished. The following steps must be carried out in the course of the functional test: ●...
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