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Summary of Contents for Cutech 401100HI
- Page 1 User Manual Read this manual before using machine to avoid serious injury and damage 401100HI 10” SPIRAL CUTTERHEAD JOINTER For technical support, email support@cutechtools.us or call 858-886-7333 VER. 06.16.23.
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Page 2: Table Of Contents
The drawings, illustrations, photographs, and specifications in this user manual represent your machine at time of print. However, changes may be made to your machine or this manual at any time with no obligation to CUTECH. -
Page 3: Warranty
Center for inspection. If the warranty claim is considered to be invalid due to exclusions listed above, CUTECH will at your direction dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the handling and shipping cost of the return. -
Page 4: Product Specifications
PRODUCT SPECIFICATIONS Cutterhead speed RPM 11,000 Motor RPM 19,000+/-10% (No Load) Cutterhead diameter 2” Max width of cut 10” Max depth of cut 1/8” Cutter inserts qty Motor power input AC Only, 120 V, 60 Hz, 12 Amp Fence Size 4-3/8”... -
Page 5: General Safety
GENERAL SAFETY NOTE: The WARNING! CAUTION! symbols indicate a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. READ THIS MANUAL completely before assembling and operating this machine. WARNING! TO AVOID serious injury, death, or damage to the machine, please read, understand, and follow, all Safety and Operating Instructions before assembling and operating this machine. - Page 6 GENERAL SAFETY (cont.) CAUTION! ALWAYS unplug the machine from the electrical receptacle when making adjustments, changing parts or performing any maintenance. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle. WARNING! AVOID a dangerous working environment.
- Page 7 GENERAL SAFETY (cont.) MAINTAIN all machines with care. ALWAYS KEEP machine clean and in good working order. KEEP all blades and tool bits sharp. NEVER leave a machine running, unattended. Turn the power switch to the OFF position. DO NOT leave the machine until it has come to a complete stop. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON.
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Page 8: Product Safety
DO NOT handle the plug or jointer with wet hands. USE only accessories as described in this manual and recommended by CUTECH. 10. DO NOT pull the jointer by the power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease. - Page 9 PRODUCT SAFETY (cont.) 14. ENSURE that the machine sits firmly before using. If the machine wobbles or is unstable, correct the problem by attaching to a bench top prior to operation. 15. This machine is designed to process wood ONLY. WARNING! NEVER position fingers or thumbs near the cutterhead.
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Page 10: Grounding Instructions
GROUNDING INSTRUCTIONS WARNING! This machine MUST BE GROUNDED while in use to protect the operator from electric shock. In the event of a malfunction or breakdown, GROUNDING provides the path of least resistance for electric current and reduces the risk of electric shock. The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. - Page 11 GROUNDING INSTRUCTIONS (cont.) Make certain the extension cord is properly sized, and in good electrical condition. Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat, and damp or wet areas. MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (120 VLOT OPERATION OLNY) 25’...
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Page 12: Unpacking & Inventory
If any parts are missing, do not attempt to plug in the power cord and turn “ON” the machine. The machine should only be turned “ON” after all the parts hav e been obtained and installed correctly. For missing parts, contact CUTECH by email support@cutechtools.us... - Page 13 UNPACKING & INVENTORY (cont.) ---------------------------------------------------------------------------------------------------------------------- A. Fence Enhancement bracket B. Enhancement Screw C. Enhancement Nut D. Soc Button HD Screw...
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Page 14: Assembly
ASSEMBLY WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE. FENCE ASSEMBLY PROCEDURE Install the Fence Bracket (A) to the Rear Panel. The Screws (x4) are preinstalled on the the Rear Panel. Install the Square Nuts (A) in the groove of the Fence (B). Assemble the Fence Sliding Bracket (C) to the the Fence (B) but keep the screws untightened. - Page 15 ASSEMBLY (cont.) Set the Fence Sliding Bracket (A) to the middle of the Fence (B) which has a cutout at the bottom of the fence and then tighten the screws. Mount the Fence Sliding Bracket (A) on the Fence Bracket (B). Insert the Tilt Lock Lever assembly (C) through the flat washer (D) and both brackets.
- Page 16 ASSEMBLY (cont.) Hold the Special Nut (A) from the bottom. Tighten the Tilt Lock Lever assembly (B) to the Special Nut (A). CUTTERHEAD GUARD ASSEMBLY 1. Install but not tighten the screws (A) to the Front Panel. Attach the Cutterhead Guard Assembly (B) and then tighten the screws(A).
- Page 17 ASSEMBLY (cont.) DUST PORT ASSEMBLY Loosen but not remove the screw (A) and (B) and then remove the screws (C) and (D). Install and hold the Dust Port (E) in place. Install the screw (C) and (D) and then tighten the screws (A) 、 (B)、 (C) and (D). Install the Adaptor (F) for 2-1/2”...
- Page 18 ASSEMBLY (cont.) FENCE ENHANCEMENT BRACKET Install the Enhancement Screws (A) and the Enhancement Nuts (B) on the Fence Enhancement brackets (C). Install the Fence Enhancement brackets (C) on the Rear Panel.
- Page 19 ADJUSTMENTS WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE ANY ADJUSTMENTS ARE MADE. FENCE ADJUSTMENTS To move the fence across the table by loosening lock lever (A), slide the fence to the desired position on the table and tighten lock lever (A). NOTE: Lock lever (A) and (B) can be repositioned by pulling up the lever and repositioning it on the nut located underneath the lever.
- Page 20 ADJUSTMENTS(cont.) Tighten set screw (D) by hex wrench until it contacts stop (E) Put a square (C) on the table with one end against the fence to adjust the fence until it is exactly 135 degrees to the table. Tighten set screw (H) by hex wrench until it contacts stop (G). NOTE: These positive stops enable you to quickly position the table to the 90 and 135 degree settings.
- Page 21 ADJUSTMENTS (cont.) INFEED / OUTFEED TABLE ADJUSTMENT The infeed and outfeed tables are adjustable for coplanar or parallelism if ever necessary. These are set at the factory. If after planing or edge joining a work piece and adjustment is necessary, follow these instructions. Lower the infeed table to its lowest setting.
- Page 22 ADJUSTMENTS (cont.) INFEED / OUTFEED EXTENSION SUPPORT ADJUSTMENT The infeed and outfeed tables are adjustable. The Infeed and Outfeed Extensions are adjustable. These are calibrated at the factory. If adjustment is necessary, follow these instructions. Loosen the Lock knobs (A) and fully extended the extension and then tighten the Lock knobs (A).
- Page 23 ADJUSTMENTS (cont.) FENCE ENHANCEMENT BRACKET For 90 degree angling. Loosen the Upper Enhancement Nuts (A) and set the Upper Enhancement Screws (B) to just touch the Fence (C) and then tighten the Upper Enhancement Nuts (A). Loosen the Lower Enhancement Nuts (D) and set the Lower Enhancement Screws (E) to just touch the Fence (C) and then tighten the Lower Enhancement Nuts (D).
- Page 24 OPERATIONS NOTE: This operations section was designed to give instructions on the basic operations of this jointer. However, it is in no way comprehensive of every jointer operation. It is strongly recommended that you read books, trade magazines, or get formal training to maximize the potential of your jointer while minimizing the risks.
- Page 25 OPERATIONS (cont.) DIRECTION OF GRAIN Avoid feeding work into the jointer against the grain. The result will be chipped and splintered edges. Feed with the grain to obtain a smooth surface. The jointer can be set to cut any depth from a very thin shaving to 1/8” deep. The pointer on the scale is to indicate the depth of cut.
- Page 26 OPERATIONS (cont.) Refer to Table for recommended maximum depth of cut for different board width of soft and hard woods. Table Maximum depth of cut Board Width Soft Wood Hard Wood Less than 6” 1/8” 7/64” 8” 3/32” 5/64” 10” 5/64”...
- Page 27 OPERATIONS (cont.) PUSH BLOCKS CAUTION! A set of push blocks (A) should be used whenever possible to minimize all danger to your hands. WARNING! ALWAYS USE PUSH BLOCKS WHEN PERFORMING SURFACING OPERATIONS AND NEVER PASS YOUR HANDS DIRECTLY OVER THE CUTTERHEAD. JOINTING AN EDGE This is the most common operation for the jointer.
- Page 28 MAINTENANCE WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PROCEDURES Your jointer should provide you with a long time of service provided you take the time to perform the following maintenance operations. CLEANING Sawdust buildup and other debris can cause the tool to joint and plane incorrectly.
- Page 29 MAINTENANCE (cont.) WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PROCEDURES BLADE (CUTTER INSERT) REPLACEMENT WARNING! To prevent serious personal injury, NEVER rotate the cutterhead by hand. Cutter insert are razor sharp! Always wear heavy leather gloves when handling the cuttherhead.
- Page 30 MAINTENANCE (cont.) REPLACING THE BELT 1. Use 4MM Allen Key to loosen the screw of belt guard. 2. Push the belt outward, then screw the pulley on clockwise and disassemble the belt. 3. Ring the belt on the drive pulley.
- Page 31 MAINTENANCE (cont.) 4. Press the belt on the cutterhead pulley. Then rotate cutterhead pulley on clockwise and assemble the belt. 5. Replace the belt guard.
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Page 32: Operations
TROUBLESHOOTING GUIDE PROBLEM LIKELY CAUSE SOLUTION Motor will not start. Not plugged in. Check the power source. Blown circuit. Replace fuse, reset breaker, or call Lockout key removed. electrician. Improper Voltage. Replace lockout key. Fuses or circuit Short circuit in line cord or plug. Call electrician to repair or replace breaker blows. - Page 33 TROUBLESHOOTING GUIDE (cont.) PROBLEM LIKELY CAUSE SOLUTION Infeed table hard to Table lock is engaged or Completely loosen the table lock. adjust. partially engaged. Work piece stops at Outfeed table is too high. Align outfeed table with cutterhead the beginning of the knife at the dead center.
- Page 34 DRAWING...
- Page 35 DRAWING (cont .)
- Page 36 PARTS LIST DESCRIPTION DESCRIPTION TABLE (CAST IRON) BEARING RETAINER RIGHT COVER TORX WRENCH OUTFEED SUPPORT DRIVE PULLEY SET SCREW CUTTERHEAD PULLEY LEFT COVER BELT BUTTON HD SCREW BELT GUARD SELF TAP SCREW ADJUST SCREW DUST CHUTE VACUUM ADAPTOR FOAM SEAL SCREW WITH WASHER FRONT FRAME FLANGE NUT...
- Page 37 PARTS LIST (cont.) DESCRIPTION DESCRIPTION 125A FENCE SOCKET SET SCREWS BEVEL BRACKET SCR HEX SOC CAP WITH WASHER SQUARE NUT WAVY WASHER 130a SPECIAL NUT BALL BEARING 130b WASHER 305A STATOR ASSY 130c SPECIAL NUT STAR WASHER NYLOK SOC HD SCREW 308A PAN HEAD SCREW INTERMEDIATE BRACKET...
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