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Summary of Contents for Cutech 40160HB-CT
- Page 1 User Manual Read this manual before using machine to avoid serious injury and damage 40160H-CT / 40160HB-CT 40160HI-CT 6” SPIRAL CUTTERHEAD JOINTER For technical support, email support@cutechtools.us or call 858-886-733 VER. 12.01.22.
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Page 2: Table Of Contents
The drawings, illustrations, photographs, and specifications in this user manual represent your machine at time of print. However, changes may be made to your machine or this manual at any time with no obligation to CUTECH. -
Page 3: Warranty
Center for inspection. If the warranty claim is considered to be invalid due to exclusions listed above, CUTECH will at your direction dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the handling and shipping cost of the return. -
Page 4: Product Specifications
PRODUCT SPECIFICATIONS Cutterhead speed RPM 12,000 Motor RPM 19000+/-10% (No Load) Cutterhead diameter 2” Max capacity 6" x 1/8" Cutter inserts qty Motor power input AC Only, 120 V, 60 Hz, 10 Amp Fence Size 4-3/8” x 19-5/8” Tables (Overall measurements) 6-1/4”... -
Page 5: General Safety
GENERAL SAFETY NOTE: The WARNING! CAUTION! symbols indicate a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. READ THIS MANUAL completely before assembling and operating this machine. WARNING! TO AVOID serious injury, death, or damage to the machine, please read, understand, and follow, all Safety and Operating Instructions before assembling and operating this machine. - Page 6 GENERAL SAFETY (cont.) CAUTION! ALWAYS unplug the machine from the electrical receptacle when making adjustments, changing parts or performing any maintenance. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle. WARNING! AVOID a dangerous working environment.
- Page 7 GENERAL SAFETY (cont.) MAINTAIN all machines with care. ALWAYS KEEP machine clean and in good working order. KEEP all blades and tool bits sharp. NEVER leave a machine running, unattended. Turn the power switch to the OFF position. DO NOT leave the machine until it has come to a complete stop. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON.
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Page 8: Product Safety
WARNING! DO NOT handle the plug or jointer with wet hands USE only accessories as described in this manual and recommended by CUTECH. 10. DO NOT pull the jointer by the power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease. - Page 9 PRODUCT SAFETY (cont.) 15. This machine is designed to process wood ONLY. WARNING! NEVER position fingers or thumbs near the cutterhead. 17. Long pieces of stock should ALWAYS be supported with some type of fixture. 18. DO NOT operate jointer with dull or damaged blades. 19.
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Page 10: Grounding Instructions
GROUNDING INSTRUCTIONS WARNING! This machine MUST BE GROUNDED while in use to protect the operator from electric shock. In the event of a malfunction or breakdown, GROUNDING provides the path of least resistance for electric current and reduces the risk of electric shock. The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. - Page 11 GROUNDING INSTRUCTIONS (cont.) The smaller the gauge-number, the larger the diameter of the extension cord is. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating. CAUTION! USE ONLY a 3-wire extension cord that has a 3-prong grounding plug and a 3-pole receptacle that accepts the machine’s plug.
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Page 12: Unpacking & Inventory
If any parts are missing, do not attempt to plug in the power cord and turn “ON” the machine. The machine should only be turned “ON” after all the parts have been obtained and installed correctly. For missing parts, contact CUTECH by email support@cutechtools.us or call 858-886-733. -
Page 13: Assembly
ASSEMBLY WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE. FENCE ASSEMBLY PROCEDURE Install the Fence Bracket (A) to the Rear Panel. The Screws (x4) are preinstalled on the the Rear Panel. Install the Square Nuts (A) in the groove of the Fence (B). Assemble the Fence Sliding Bracket (C) to the the Fence (B) but keep the screws untightened. - Page 14 ASSEMBLY (cont.) Set the Fence Sliding Bracket (A) to the middle of the Fence (B) which has a cutout at the bottom of the fence and then tighten the screws. Mount the Fence Sliding Bracket (A) on the Fence Bracket (B). Insert the Tilt Lock Lever assembly (C) through the flat washer (D) and both brackets.
- Page 15 ASSEMBLY (cont.) Hold the Special Nut (A) from the bottom. Tighten the Tilt Lock Lever assembly (B) to the Special Nut (A). CUTTERHEAD GUARD ASSEMBLY 1. Install but not tighten the screws (A) to the Front Panel. Attach the Cutterhead Guard Assembly (B) and then tighten the screws(A).
- Page 16 ASSEMBLY (cont.) DUST PORT ASSEMBLY Loosen but not remove the screw (A) and (B) and then remove the screws (C) and (D). Install and hold the Dust Port (E) in place. Install the screw (C) and (D) and then tighten the screws (A) 、 (B)、 (C) and (D). NOTE: Do not attach this dust port if you don’t plan to use a dust collector.
- Page 17 ASSEMBLY (cont.) FENCE ENHANCEMENT BRACKET (OPTIONAL ACCESSORY 80400 or 80500) Install the Enhancement Screws (A) and the Enhancement Nuts (B) on the Fence Enhancement brackets (C). Install the Fence Enhancement brackets (C) on the Rear Panel.
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Page 18: Adjustments
ADJUSTMENTS WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE ANY ADJUSTMENTS ARE MADE. FENCE ADJUSTMENTS To move the fence across the table by loosening lock lever (A), slide the fence to the desired position on the table and tighten lock lever (A). NOTE: Lock lever (A) and (B) can be repositioned by pulling up the lever and repositioning it on the nut located underneath the lever. - Page 19 ADJUSTMENTS(cont.) Tighten set screw (D) by hex wrench until it contacts stop (E) Put a square (C) on the table with one end against the fence to adjust the fence until it is exactly 135 degrees to the table. Tighten set screw (H) by hex wrench until it contacts stop (G). NOTE: These positive stops enable you to quickly position the table to the 90 and 135 degree settings.
- Page 20 ADJUSTMENTS (cont.) INFEED / OUTFEED TABLE ADJUSTMENT The infeed and outfeed tables are adjustable for coplanar or parallelism if ever necessary. These are set at the factory. If after planing or edge joining a work piece and adjustment is necessary, follow these instructions. Lower the infeed table to its lowest setting.
- Page 21 ADJUSTMENTS (cont.) FENCE ENHANCEMENT BRACKET (OPTIONAL ACCESSORY 80400 or 80500) For 90 degree angling. 1. Loosen the Upper Enhancement Nuts (A) and set the Upper Enhancement Screws (B) to just touch the Fence (C) and then tighten the Upper Enhancement Nuts (A). 2.
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Page 22: Operations
OPERATIONS NOTE: This operations section was designed to give instructions on the basic operations of this jointer. However, it is in no way comprehensive of every jointer operation. It is strongly recommended that you read books, trade magazines, or get formal training to maximize the potential of your jointer while minimizing the risks. - Page 23 OPERATIONS (cont.) DIRECTION OF GRAIN Avoid feeding work into the jointer against the grain. The result will be chipped and splintered edges. Feed with the grain to obtain a smooth surface. The jointer can be set to cut any depth from a very thin shaving to 1/8” deep. The pointer on the scale is to indicate the depth of cut.
- Page 24 OPERATIONS (cont.) PUSH BLOCKS CAUTION! A set of push blocks (A) should be used whenever possible to minimize all danger to your hands. WARNING! ALWAYS USE PUSH BLOCKS WHEN PERFORMING SURFACING OPERATIONS AND NEVER PASS YOUR HANDS DIRECTLY OVER THE CUTTERHEAD. JOINTING AN EDGE This is the most common operation for the jointer.
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Page 25: Maintenance
MAINTENANCE WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PROCEDURES Your jointer should provide you with a long time of service provided you take the time to perform the following maintenance operations. CLEANING Sawdust buildup and other debris can cause the tool to joint and plane incorrectly. - Page 26 MAINTENANCE (cont.) WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PROCEDURES BLADE (CUTTER INSERT) REPLACEMENT WARNING! To prevent serious personal injury, NEVER rotate the cutterhead by hand. Cutter insert are razor sharp! Always wear heavy leather gloves when handling the cuttherhead.
- Page 27 MAINTENANCE (cont.) REPLACING THE BELT 1. Use 4MM Allen Key to loosen the screw of belt guard. 2. Push the belt outward, then screw the pulley on clockwise and disassemble the belt 3. Ring the belt on the drive pulley.
- Page 28 MAINTENANCE (cont.) 4. Press the belt on the cutterhead pulley. Then rotate cutterhead pulley on clockwise and assemble the belt. 5. Replace the belt guard.
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Page 29: Troubleshooting Guide
TROUBLESHOOTING GUIDE PROBLEM LIKELY CAUSE SOLUTION Motor will not start. Not plugged in. Check the power source. Blown circuit. Replace fuse, reset breaker, or call Lockout key removed. electrician. Improper Voltage. Replace lockout key. Fuses or circuit Short circuit in line cord or plug. Call electrician to repair or replace breaker blows. - Page 30 TROUBLESHOOTING GUIDE (cont.) PROBLEM LIKELY CAUSE SOLUTION Vibration when Loose or damaged cutter tip. Tighten or replace knife. operating jointer Damaged belt. Replace belt Worn cutterhead bearing. Check/replace cutterhead bearing. Infeed table hard to Table lock is engaged or Completely loosen the table lock. adjust partially engaged.
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Page 31: Drawing
DRAWING... - Page 32 DRAWING (cont .)
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Page 33: Parts List
PARTS LIST DESCRIPTION DESCRIPTION OUTFEED SUPPORT BEARING RETAINER SET SCREW DRIVE PULLEY END COVER CUTTERHEAD PULLEY BUTTON HD SCREW BELT SELF TAP SCREW BELT GUARD WARNING LABEL TABLE FOAM SEAL ADJUST SCREW DUST CHUTE SOC HEAD SCREW NAMEPLATE FLANGE NUT FRONT FRAME TIE ROD DUST PORT... - Page 34 PARTS LIST (cont.) DESCRIPTION DESCRIPTION SQUARE NUT 300S MOTOR SPECIAL NUT HOUSING 130a SPECIAL NUT SOCKET SET SCREWS NYLOK SOC HD SCREW SCR HEX SOC CAP WITH WASHER INTERMEDIATE BRACKET WAVY WASHER 133BS TILT LOCK LEVER ASSY BALL BEARING 135BS TILT LOCK LEVER ASSY STATOR ASSY FENCE SLIDE BRACKET...
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