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Vaidnor VDF650 Series User Manual

High-performance ac drive
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VDF650 Series
High-Performance AC Drive

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Summary of Contents for Vaidnor VDF650 Series

  • Page 1 VDF650 Series High-Performance AC Drive...

  • Page 2: Preface

    This manual describes the correct use of the VDF650 series AC drive, including selection, parameter setting, commissioning, maintenance & inspection. Read and understand the manual before use and forward the manual to the end user.

  • Page 3: Introduction

    Advanced background software The background monitoring software helps to achieve functions of parameter upload & download and a real-time oscilloscope. Other new functions The newly added functions of the VDF650 series AC drive are described as below: Function Description Virtual I/O It can implement various simple logic functions.
  • Page 4 VDF650 User Manual Introduction Function Description Four motors can be switched over via four groups of Multi-motor switchover motor parameters. It allows you to save or restore the parameters set by Restoring user parameters yourself. The AI/AO accuracy can reach almost 20 mv via factory Higher-accuracy AI/AO correction or on-site correction.
  • Page 5 CE Mark The CE mark on the VDF650 declares that the AC drive complies with the European low voltage directive (LVD) and EMC directive. The VDF650 series AC drive complies with the following LVD and EMC directives and standards: Directive...

  • Page 6: Table Of Contents

    Contents Preface ........................1 Introduction ......................2 Chapter 1 Safety Information and Precautions..............1 0 1.1 Safety Information ......................10 1.2 General Precautions ......................12 Chapter 2 Product Information ................18 2.1 Designation Rules and Nameplate of the VDF650 ............18 ......2.2 Components of the VDF650 .................... 2.3 Technical Specifcations ....................
  • Page 7 ......4.17 Password Setting......................4.18 Parameter Saving and Default Setting Restoring ............77 Chapter 5 Function Code Table ................80 ..... 5.1 Standard Function Parameters..................5.2 Monitoring Parameters ....................133 Chapter 6 Description of Function Codes................136 Group P0: Basic Parameters .....................136 ....... Group P1: Motor 1 Parameters..................Group P2: Vector Control Parameters ................152 ......
  • Page 8 Chapter 7 EMC ....................248 7.1 Defnition of Terms .......................248 7.2 Introduction to EMC Standard ..................248 ....7.3 Selection of Peripheral EMC Devices................. 7.4 Shielded Cable ......................256 7.5 Solutions to Common EMC Interference Problems .............258 Chapter 8 Selection and Dimensions ..............260 8.1 Electrical Specifcations of the VDF650 ................260 8.2 Physical Appearance and Overall Dimensions of the VDF650 ........263 8.3 Recommended Cable Diameter and Installation Dimensions of Power Terminals ..267...

  • Page 10: Chapter 1 Safety Information And Precautions

    Safety Information and Precautions...

  • Page 11: Safety Information

    Read this manual carefully so that you have a thorough understanding. Installation, commissioning or maintenance may be performed in conjunction with this chapter. vaidnor will assume no liability or responsibility for any injury or loss caused by improper operation.
  • Page 12 VDF650 User Manual Safety Information and Precautions Safety Use Stage Precautions Grade • Wiring must be performed only by qualifed personnel under instructions described in this manual. Failure to comply may result in unexpected accidents. • A circuit breaker must be used to isolate the power supply and the AC drive.

  • Page 13: General Precautions

    Safety Information and Precautions VDF650 User Manual Safety Use Stage Precautions Grade • Do not touch the fan or the discharging resistor to check the temperature. Failure to comply will result in personal burnt. • Signal detection must be performed only by qualifed personnel DANGER during operation.
  • Page 14 VDF650 User Manual Safety Information and Precautions Motor insulation test Perform the insulation test when the motor is used for the first time, or when it is reused after being stored for a long time, or in a regular check-up, in order to prevent the poor insulation of motor windings from damaging the AC drive.
  • Page 15 Safety Information and Precautions VDF650 User Manual Voltage-sensitive device or capacitor on output side of the AC drive Do not install the capacitor for improving power factor or lightning protection voltage- sensitive resistor on the output side of the AC drive because the output of the AC drive is PWM wave.
  • Page 16 13) Altitude and de-rating In places where the altitude is above 1000 m and the cooling effect reduces due to thin air, it is necessary to de-rate the AC drive. Contact vaidnor for technical support. 14) Some special usages If wiring that is not described in this manual such as common DC bus is applied, contact the agent or vaidnor for technical support.
  • Page 17 Safety Information and Precautions VDF650 User Manual - 16 -...
  • Page 18 Product Information...

  • Page 19: Chapter 2 Product Information

    S/N: VDF65F4A012546 Manufacturing SN Suzhou Vaidnor Electronic Technology Co .,Ltd. 2.2 Components of the VDF650 The VDF650 series AC drives have two housing types, plastic housing and sheet metal housing, according to different voltage and power classes. - 18 -...
  • Page 20 Power terminals Interface for connecting external operation panel AC drive nameplate Cabling board Bottom cover Figure 2-3 Components of the VDF650 series AC drive (sheet metal housing) vaidnor logo Operation panel Front cover Control board AC drive nameplate Power terminals...

  • Page 21: Technical Specifcations

    Product Information VDF650 User Manual The housing types of the VDF650 models with different voltage and power classes are listed in the following table. Table 2-1 Housing types for different voltage and power classes Voltage & Power Class Housing Type Single-phase 220 V 0.75–2.2 kW Plastic housing...
  • Page 22 VDF650 User Manual Product Information Item Specifcations • G type: 60s for 150% of the rated current, 3s for 180% of the rated current Overload capacity • P type: 60s for 120% of the rated current, 3s for 150% of the rated current •...
  • Page 23 The optional programming card helps you to realize programmable secondary development. Its programming environment is function compatible with that of the PLC of vaidnor. Advanced It supports the operation of AC drive parameters and virtual background oscillograph function, via which the state inside the AC drive software is monitored.
  • Page 24 VDF650 User Manual Product Information Item Specifcations Standard 1 high-speed pulse output terminal (open-collector) that supports 0–100 kHz square wave signal output 1 digital output (DO) terminal 1 relay output terminal 1 analog output (AO) terminal that supports 0–20 mA Output terminal current output or 0–10 V voltage output Expanding capacity:...

  • Page 25: Peripheral Electrical Devices And System Confguration

    Product Information VDF650 User Manual 2.4 Peripheral Electrical Devices and System Confguration When the VDF650 is used to control the synchronous or asynchronous motor, forming a control system, it is necessary to install various electrical devices on the input and output sides of the AC drive to ensure the system safety and stability.
  • Page 26 VDF650 User Manual Product Information 2.4.1 Description of Peripheral Electrical Devices Table 2-3 Description of peripheral electrical devices Part Mounting Location Function Description Interrupt the power supply when overcurrent occurs on MCCB Power receiving side downstream devices Start and stop the AC drive. Between MCCB and Do not start and stop the AC drive frequently by switching Contactor...
  • Page 27 Product Information VDF650 User Manual 2.4.2 Description of Optional Parts The optional parts include braking unit, extension cards of different functions and external operation panel, etc. If any optional part is required, specify it in your order. Table 2-4 Optional parts of the VDF650 Name Model Function...
  • Page 28 VDF650 User Manual Product Information Name Model Function Remark Differential It is the differential resolver interface card. encoder VDF65PG1 It applies to all models. It is adaptable to 5 V power supply interface card It is suitable for the UVW differential encoder and applied to synchronous UVW encoder VDF65PG3...
  • Page 29 Product Information VDF650 User Manual - 28 -...
  • Page 30 Mechanical and Electrical Installation...

  • Page 31: Chapter 3 Mechanical And Electrical Installation

    Vibration Far away from the punching machine or the like The VDF650 series AC drives of plastic housing are the whole unit built-in products operated through remote control and need to be installed in the fnal system.The fnal system must have the required...
  • Page 32 VDF650 User Manual Mechanical and Electrical Installation The VDF650 series AC drive dissipates heat from the bottom to the top. When multiple AC drives are required to work together, install them side by side. For application installing multiple AC drives, if one row of AC drives need to be installed above another row, install an insulation guide plate to prevent AC drives in the lower row from heating those in the upper row and causing faults.
  • Page 33 Mechanical and Electrical Installation VDF650 User Manual Embedded installation of the VDF650 (plastic housing) Figure 3-4 External hanging bracket for the VDF650 External hanging bracket Figure 3-5 Embedded installation of the VDF650 (plastic housing) Install the AC drive on the Back panel of front of the control cabinet.
  • Page 34 VDF650 User Manual Mechanical and Electrical Installation Wall-mounting installation of the VDF650 (sheet metal housing) Figure 3-7 Wall-mounting installation of the VDF650 (sheet metal housing) Install the AC drive on the Back panel of front of the control cabinet. control cabinet Fix four screws.
  • Page 35 Mechanical and Electrical Installation VDF650 User Manual Figure 3-10 Embedded installation of the VDF650 (sheet metal housing) Install the AC drive from the back of the control cabinet. Back panel of control cabinet Figure 3-11 Embedded installation effect of the VDF650 (sheet metal housing) ■...

  • Page 36: Electrical Installation

    Mechanical and Electrical Installation 3.1.4 Removal of the Front Cover of the VDF650 For the VDF650 series AC drives, you need to remove the front cover and before wiring the main circuit and control circuit. Figure 3-12 Removal of the front cover of the VDF650 (plastic housing) 2.
  • Page 37 Mechanical and Electrical Installation VDF650 User Manual Table 3-1 Description of main circuit terminals of single-phase AC drive Terminal Name Description Single-phase power supply Connect to the single-phase 220 VAC power R, S input terminals supply. Positive and negative (+), (-) Common DC bus input point.
  • Page 38 VDF650 User Manual Mechanical and Electrical Installation 3.2.2 Wiring of AC Drive Main Circuit Table 3-3 Wiring of the AC drive main circuit Three-phase 220 V (15 kW and Below) Single-phase 220 V Braking resistor Braking resistor MCCB MCCB Single -phase (–) (–) 220 V...
  • Page 39 Mechanical and Electrical Installation VDF650 User Manual ■ Precautions on the Wiring Power input terminalsR, S or R, S, T – The cable connection on the input side of the AC drive has no phase sequence requirement. – The specifcation and installation method of external power cables must comply with the local safety regulations and related IEC standards.
  • Page 40 VDF650 User Manual Mechanical and Electrical Installation – Do not connect the earthing terminal to the neutral conductor of the power supply. – The impedance of the PE conductor must be able to withstand the large short- circuit current that may arise when a fault occurs. –...
  • Page 41 Mechanical and Electrical Installation VDF650 User Manual Type Terminal Name Function Description Input voltage range: 0–10 VDC AI1-GND Analog input 1 Impedance: 22 kΩ Input range: 0–10 VDC/4–20 mA, decided by jumper J8 on the control board AI2-GND Analog input 2 Impedance: 22 kΩ...
  • Page 42 (connect to the house ) Note • All VDF650 series AC drives have the same wiring mode. The fgure here shows the wiring of single-phase 220 VAC drive. ◎ indicates main circuit terminal, while ○ indicates control circuit terminal. • When the external operation panel is connected, the display of the operation panel on the VDF650 goes off.
  • Page 43 Mechanical and Electrical Installation VDF650 User Manual In applications where the analog signal suffers severe interference, install filter capacitor or ferrite magnetic core at the analog signal source. Figure 3-16 Install flter capacitor or ferrite magnetic core Cross or wind two or three coils in the same direction VDF650 0.022 uF, 50 V...
  • Page 44 VDF650 User Manual Mechanical and Electrical Installation Figure 3-18 DI terminals connected in parallel in SINK mode +24V Control board +24V +VCC of AC drive 1 Signal 2.4k Control board +24V of AC drive 2 3.3Ω 2.4k External controller b. SOURCE wiring In such wiring mode, remove the jumper between +24 V and OP.
  • Page 45 Mechanical and Electrical Installation VDF650 User Manual Wiring of DO terminal When the digital output terminal needs to drive the relay, an absorption diode shall be installed between two sides of the relay coil. Otherwise, it may cause damage to the 24 VDC power supply.
  • Page 46 Operation, Display and Application Examples...

  • Page 47: Chapter 4 Operation, Display And Application Examples

    Operation, Display and Application Examples VDF650 User Manual Chapter 4 Operation, Display and Application Examples 4.1 Operation Panel You can modify the parameters, monitor the working status and start or stop the VDF650 by operating the operation panel, as shown in the following fgure. Figure 4-1 Diagram of the operation panel Forward/Reverse Command...
  • Page 48 VDF650 User Manual Operation, Display and Application Example • FWD/REV ON indicates reverse rotation, and OFF indicates forward rotation. • TUNE/TC When the indicator is ON, it indicates torque control mode. When the indicator is blinking slowly, it indicates the auto-tuning state. When the indicator is blinking quickly, it indicates the fault state.

  • Page 49: Viewing And Modifying Function Codes

    Operation, Display and Application Examples VDF650 User Manual Name Function Stop the AC drive when it is in the running state and perform the STOP Stop/Reset reset operation when it is in the fault state. The functions of this key are restricted in P7-02. Perform function switchover (such as quick switchover of Multifunction MF.K...

  • Page 50: Structure Of Function Codes

    VDF650 User Manual Operation, Display and Application Example In Level III menu, if the parameter has no blinking digit, it means that the parameter cannot be modifed. This may be because: • Such a function code is only readable, such as, AC drive model, actually detected parameter and running record parameter.

  • Page 51: Quick View Of Function Codes

    Operation, Display and Application Examples VDF650 User Manual PP-02 is used to determine whether group A and group U are displayed. Function Parameter Name Setting Range Default Code Unit's digit (group U display selection) 0: Not display 1: Display AC drive parameter PP-02 display property Ten's digit (group A display selection)
  • Page 52 VDF650 User Manual Operation, Display and Application Example PP-03 is used to determine whether the user-defned group and user-modifed group are displayed. Function Code Parameter Name Setting Range Default -USEr Unit's digit: group display selection 0: Not display Individualized 1: Display PP-03 parameter display --C--...

  • Page 53: Defnition And Operation Of The Multifunction Key (Mf.k)

    Operation, Display and Application Examples VDF650 User Manual 4.5 Defnition and Operation of the Multifunction Key (MF.K) You can defne the function (command source switchover or rotation direction switchover) of the multifunction key in P7-01. For details, see the description of P7-01. 4.6 Viewing Status Parameters In the stop or running state, you can press on the operation panel to display status...
  • Page 54 VDF650 User Manual Operation, Display and Application Example In running state, five running status parameters are displayed by default, and you can set whether other parameters are displayed by setting P7-03 and P7-04, as listed in the following table. Function Parameter Setting Range Default...

  • Page 55: Starting Or Stopping The Ac Drive

    Operation, Display and Application Examples VDF650 User Manual When the AC drive is powered on again after power failure, the parameters that are selected before power failure are displayed. . Set the values of the parameters by Select the required parameters by pressing referring to the following example.
  • Page 56 VDF650 User Manual Operation, Display and Application Example The switch signal mode is set in P4-11. The input terminal of the start/stop signal is set in P4-00 to P4-09. For details, see the description of P4-11 and P4-00 to P4-09. Example 1: To use the DIP switch as the start/stop source, and allocate the forward rotation switch signal to DI2 and the reverse rotation switch signal to DI3, perform the setting as shown...
  • Page 57 Operation, Display and Application Examples VDF650 User Manual • 2: Communication control The most common confguration is when the host computer is used to control running of the AC drive by means of communication, such as the RS485, PROFIBUS-DP, CANlink, and CANopen. The VDF650 interacts with the user programmable card also by means of communication.
  • Page 58 VDF650 User Manual Operation, Display and Application Example Figure 4-9 Frequency curve of direct start Frequency (f) Frequency (f) P0-12 (Frequency P0-12 P6-00 = 0 (Direct start) upper limit) P6-00 = 0 (Direct start) (Frequency P6-07 (Acceleration/ upper limit) Deceleration mode) Default: P6-06 = 0.0s P6-03 = 0.00 Hz...
  • Page 59 Operation, Display and Application Examples VDF650 User Manual 4.7.3 Stop Mode The AC drive supports two stop modes, decelerate to stop and coast to stop, set in P6-10. Figure 4-12 Diagram of two stop modes (decelerate to stop and coast to stop) Frequency (f) Frequency (f) P6-10 = 1: Coast to stop...
  • Page 60 VDF650 User Manual Operation, Display and Application Example 4.7.5 JOG Running In certain applications, the AC drive needs to run in low speed temporarily to facilitate equipment test or other commissioning operations. In this case, you can set the AC drive to perform JOG running.

  • Page 61: Setting The Running Frequency

    Operation, Display and Application Examples VDF650 User Manual ■ Parameter Setting and Operation of JOG Running in DI Terminal Control For equipment that requires frequent JOG operations, such as textile machine, it is more convenient to control JOG running by using keys or buttons. To achieve convenient control, perform the setting according to the following fgure.
  • Page 62 VDF650 User Manual Operation, Display and Application Example According to the preceding figure, the running frequency of the AC drive can be set by means of function codes, manual adjustment, analog input, multi-speed terminal, external feedback signal, internal PID regulator, or the host computer. Set the corresponding function codes of each frequency setting mode, as shown in the preceding fgure.
  • Page 63 Operation, Display and Application Examples VDF650 User Manual The following figure shows how to set the relationship in P0-07, in which the bold line indicates the default setting. Figure 4-19 Relationship between the target running frequency and main and auxiliary frequency sources Frequency Binding command...
  • Page 64 VDF650 User Manual Operation, Display and Application Example 4.8.4 AI as the Frequency Source The AI terminal can be used as the frequency source. The VDF650 provides two AI terminals (AI1 and AI2) on the control board, and the optional I/O extension card provides another AI terminal (AI3).
  • Page 65 Operation, Display and Application Examples VDF650 User Manual 4.8.5 Pulse Setting as the Frequency Source In many scenarios, pulse input is used as the frequency source. The specifcations of pulse signals are: voltage 9–30 V, frequency 0–100 kHz. Only DI5 can be used for pulse input. The relationship between pulse input from DI5 and the corresponding setting is set in P4-28 to P4-31.
  • Page 66 VDF650 User Manual Operation, Display and Application Example 4.8.7 Swing Mode For the textile and chemical fber processing equipment, the swing function improves the uniform density of traversing and winding, as shown in Figure 4-24. The function is set in PB-00 to PB-04.
  • Page 67 Operation, Display and Application Examples VDF650 User Manual 4.8.9 Setting the Motor Rotating Direction After the AC drive restores the default settings, press to drive the motor to rotate. In this case, the rotating direction is regarded as the forward rotation. If the rotating direction is reverse to the direction required by the equipment, power off the AC drive and exchange any two of the output UVW cables (wait until the main capacitor of the AC drive is completely discharged).
  • Page 68 VDF650 User Manual Operation, Display and Application Example Figure 4-27 Function code setting for fxed length control PB-05 After the length is (Set length ) reached, the DO becomes 1. P4-04 = 27 PB-07 P5-00 to P5-05 = 10 ÷ ≥...
  • Page 69 Operation, Display and Application Examples VDF650 User Manual 4.8.11 Use of the Counting Function The count value needs to be collected by the DI terminal that is allocated with function 25. When the count value reaches PB-08 (Set count value), the DO terminal allocated with function 8 (Set count value reached) becomes ON.

  • Page 70: Setting And Auto-Tuning Of Motor Parameters

    VDF650 User Manual Operation, Display and Application Example 4.9 Setting and Auto-tuning of Motor Parameters 4.9.1 Motor Parameters to Be Set When the AC drive runs in the vector control mode (P0-01 = 0 or 1), accurate motor parameters are required to ensure desired driver performance and running effciency. This is extremely different from the V/F control (P0-01 = 2).
  • Page 71 Operation, Display and Application Examples VDF650 User Manual 4.9.2 Motor Auto-tuning To obtain the motor parameters, the AC drive can perform dynamic auto-tuning or static auto-tuning. For the asynchronous motor that cannot be disconnected from the load, you can input the motor parameters of the same model that was successfully auto-tuned before. Auto-tuning Application Result...
  • Page 72 VDF650 User Manual Operation, Display and Application Example Then press on the operation panel. The AC drive will drive the motor to accelerate/ decelerate and run in the forward/reverse direction, and the RUN indicator is ON. The auto- tuning lasts approximately 2 minutes. When the preceding display information disappears and the operation panel returns to the normal parameter display status, it indicates that the auto-tuning is complete.

  • Page 73: Use Of Di Terminals

    Operation, Display and Application Examples VDF650 User Manual Figure 4-30 Driving multiple motors P0-01 = 2 P0-01 = 0 or 1 P0-01 = 0 or 1 P0-24 P0-24 P0-24 P0-24 Motor 1 Motor 2 Motor 3 Motor 4 In the V/F control mode, In the vector control mode , up to 4 motors In the vector control mode , multiple motors can be...

  • Page 74: Use Of Do Terminals

    VDF650 User Manual Operation, Display and Application Example 4.11 Use of DO Terminals The control board provides three DO terminals, namely FM, DO1 and TA/TB/TC. FM and DO1 are transistor outputs and can drive 24 VDC low-voltage circuit; TA/TB/TC is relay output, and can drive 250 VAC control circuit.

  • Page 75: Use Of Ao Terminals

    Operation, Display and Application Examples VDF650 User Manual Figure 4-32 Defning corresponding relationship of the voltage or current and actual setting or feedback The user can preset up to 5 curves. Different AIs can use one curve. Curve 1: P4-13 to Curve 2: P4-18 to Curve 5: A6-08 to P4-17...

  • Page 76: Use Of The

    4.15 Use of Serial Communication When communication mode RS485, Profibus-DP or CANopen are adopted, you need to install a corresponding extension card on the VDF650 series AC drive, and set P0-28 correctly according to the used communication protocol type. CAN-link is enabled by default and you need not select it.

  • Page 77: Use Of Multifunctional Extension Interfaces

    3.7 kW and above. card User User programmable extension card, Applied to the models programmable VDF65PC1 completely compatible with vaidnor's of 3.7 kW and above. card H1U series PLC Differential Differential encoder interface card, encoder VDF65PG1 Applied to all models.

  • Page 78: Password Setting

    VDF650 User Manual Operation, Display and Application Example 4.17 Password Setting The AC drive provides the user password protection function. When PP-00 is set to a non- zero value, the value is the user password. The password takes effect after you after exit the again, "------"...
  • Page 79 Operation, Display and Application Examples VDF650 User Manual - 78 -...
  • Page 80 Function Code Table...

  • Page 81: Chapter 5 Function Code Table

    Function Code Table VDF650 User Manual Chapter 5 Function Code Table If PP-00 is set to a non-zero number, parameter protection is enabled. You must enter the correct user password to enter the menu. To cancel the password protection function, enter with password and set PP-00 to 0. Group P and Group A are standard function parameters.
  • Page 82 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 5: Pulse setting (DI5) 6: Multi-reference Main frequency source X ★ P0-03 7: Simple PLC selection 8: PID 9: Communication setting The same as P0-03 (Main Auxiliary frequency source Y ★...
  • Page 83 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Frequency lower limit (P0-14) to ☆ P0-12 Frequency upper limit 50.00 Hz maximum frequency (P0-10) 0.00 Hz to maximum frequency ☆ P0-13 Frequency upper limit offset 0.00 Hz (P0-10) 0.00 Hz to frequency upper limit...

  • Page 84: Group P7: Operation Panel And Display

    VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Unit's digit (Binding operation panel command to frequency source) 0: No binding 1: Frequency source by digital setting 2: AI1 3: AI2 4: AI3 5: Pulse setting (DI5) Binding command source to 6: Multi-reference ☆...
  • Page 85 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code 0.001–65.535 Ω (AC drive power ≤ 55 kW) Stator resistance Model ★ P1-06 (asynchronous motor) 0.0001–6.5535 Ω (AC drive dependent power > 55 kW) 0.001–65.535 Ω (AC drive power ≤...
  • Page 86 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code ★ P1-31 Encoder installation angle 0.0°–359.9° 0.0° 0: Forward U, V, W phase sequence of ★ P1-32 UVW encoder 1: Reverse ★ P1-33 UVW encoder angle offset 0.0°–359.9°...
  • Page 87 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Excitation adjustment ☆ P2-13 0–20000 2000 proportional gain Excitation adjustment ☆ P2-14 0–20000 1300 integral gain Torque adjustment ☆ P2-15 0–20000 2000 proportional gain Torque adjustment integral ☆...
  • Page 88 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Multi-point V/F frequency 2 ★ P3-05 P3-03 to P3-07 0.00 Hz (P2) Multi-point V/F voltage 2 ★ P3-06 0.0%–100.0% 0.0% (V2) P3-05 to rated motor frequency (P1-04) Multi-point V/F frequency 3 Note: The rated frequencies...
  • Page 89 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Group P4: Input Terminals 0: No function 1: Forward RUN (FWD) 2: Reverse RUN (REV) ★ P4-00 DI1 function selection 3: Three-line control 4: Forward JOG (FJOG) 5: Reverse JOG (RJOG) 6: Terminal UP 7: Terminal DOWN...
  • Page 90 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 30: Pulse input (enabled only for DI5) 31:Reserved 32: Immediate DC braking ★ P4-05 DI6 function selection 33: Normally closed (NC) input of external fault 34: Frequency modifcation forbidden 35: Reverse PID action direction 36: External STOP terminal 1...
  • Page 91 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Corresponding setting of AI -100.00%–100.0% ☆ P4-14 0.0% curve 1 minimum input ☆ P4-15 AI curve 1 maximum input P4-13 to 10.00 V 10.00 V Corresponding setting of AI -100.00%–100.0% ☆...
  • Page 92 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Unit's digit (AI1 curve selection) Curve 1 (2 points, see P4-13 to P4-16) Curve 2 (2 points, see P4-18 to P4-21) Curve 3 (2 points, see P4-23 to P4-26) Curve 4 (4 points, see A6-00 to ☆...
  • Page 93 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Thousand's digit (DI4 valid mode) 0, 1 (same as DI1) ★ P4-38 DI valid mode selection 1 00000 Ten thousand's digit (DI5 valid mode) 0, 1 (same as DI1) Unit's digit (DI6 valid mode) 0, 1 (same as DI1) Ten's digit (DI7 valid mode)
  • Page 94 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Extension card relay function 14: Torque limited ☆ P5-03 (P/A-P/B-P/C) 15: Ready for RUN O1 function selection (open- 16: AI1 larger than AI2 P5-04 collector output terminal) 17: Frequency upper limit reached 18: Frequency lower limit reached (no output at stop)
  • Page 95 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code ☆ P5-06 FMP function selection 0: Running frequency 1: Set frequency ☆ P5-07 AO1 function selection 2: Output current 3: Output torque (absolute value) 4: Output power 5: Output voltage 6: Pulse input 7: AI1...
  • Page 96 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Unit's digit (FMR valid mode) 0: Positive logic 1: Negative logic Ten's digit (Relay 1 valid mode) 0, 1 (same as FMR) Hundred's digit (Relay 2 valid mode) ☆...
  • Page 97 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Time proportion of S-curve 0.0% to (100.0% – P6-09) ★ P6-08 30.0% start segment Time proportion of S-curve 0.0% to (100.0% – P6-08) ★ P6-09 30.0% end segment 0: Decelerate to stop ☆...
  • Page 98 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Bit08: DO output status Bit09: AI1 voltage (V) Bit10: AI2 voltage (V) Bit11: AI3 voltage (V) LED display running ☆ P7-03 parameters 1 Bit12: Count value Bit13: Length value Bit14: Load speed display Bit15: PID setting...
  • Page 99 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code 0000–FFFF Bit00: Set frequency (Hz) Bit01: Bus voltage (V) Bit02: DI input status Bit03: DO output status Bit04: AI1 voltage (V) Bit05: AI2 voltage (V) ☆ P7-05 LED display stop parameters Bit06: AI3 voltage (V)
  • Page 100 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Model ☆ P8-05 Acceleration time 3 0.0–6500.0s dependent Model ☆ P8-06 Deceleration time 3 0.0–6500.0s dependent Model ☆ P8-07 Acceleration time 4 0.0–500.0s dependent Model ☆ P8-08 Deceleration time 4 0.0–6500.0s...
  • Page 101 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Frequency detection value ☆ P8-28 0.00 to maximum frequency 50.00 Hz (FDT2) Frequency detection 0.0%–100.0% (FDT2 level) ☆ P8-29 5.0% hysteresis (FDT hysteresis 2) Any frequency reaching ☆...
  • Page 102 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Module temperature ☆ P8-47 0–100°C 75°C threshold 0: Fan working during running ☆ P8-48 Cooling fan control 1: Fan working continuously Dormant frequency (P8-51) to ☆ P8-49 Wakeup frequency 0.00 Hz...
  • Page 103 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code 0: Disabled Output phase loss protection ☆ P9-13 selection 1: Enabled ● P9-14 1st fault type 0: No fault 1: Reserved 2: Overcurrent during acceleration 3: Overcurrent during deceleration 4: Overcurrent at constant speed 5: Overvoltage during acceleration...
  • Page 104 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 40: With-wave current limit fault 41: Motor switchover fault during running 42: Too large speed deviation 3rd (latest) fault type ● P9-16 43: Motor over-speed 45: Motor overheat 51: Initial position fault ●...
  • Page 105 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Unit's digit (Motor overload, Err11) 0: Coast to stop 1: Stop according to the stop mode 2: Continue to run Ten's digit (Power input phase loss, Err12) Same as unit's digit Fault protection Hundred's digit (Power output...
  • Page 106 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Unit's digit (User-defned fault 1, Err27) Same as unit's digit in P9-47 Ten's digit (User-defned fault 2, Err28) Same as unit's digit in P9-47 Hundred's digit (Accumulative power-on time reached, Err29) Same as unit's digit in P9-47 Thousand's digit (Load becoming...
  • Page 107 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code 0.0%–100.0% (maximum Backup frequency upon ☆ P9-55 100.0% abnormality frequency) 0: No temperature sensor Type of motor temperature ☆ P9-56 1: PT100 sensor 2: PT1000 Motor overheat protection ☆...
  • Page 108 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 0: AI1 1: AI2 2: AI3 3: AI1 – AI2 4: Pulse setting (DI5) ☆ PA-02 PID feedback source 5: Communication setting 6: AI1 + AI2 7: MAX (|AI1|, |AI2|) 8: MIN (|AI1|, |AI2|) 0: Forward action...
  • Page 109 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Maximum deviation between ☆ PA-24 two PID outputs in reverse 0.00%–100.00% 1.00% direction Unit's digit (Integral separated) 0: Invalid 1: Valid Ten's digit (Whether to stop ☆...
  • Page 110 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code -100.0%–100.0% ☆ PC-05 Reference 5 0.0% -100.0%–100.0% ☆ PC-06 Reference 6 0.0% -100.0%–100.0% ☆ PC-07 Reference 7 0.0% -100.0%–100.0% ☆ PC-08 Reference 8 0.0% -100.0%–100.0% ☆ PC-09 Reference 9 0.0%...
  • Page 111 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Running time of simple PLC 0.0–6553.5s (h) 0.0s (h) ☆ PC-26 reference 4 Acceleration/deceleration time ☆ PC-27 0–3 of simple PLC reference 4 Running time of simple PLC 0.0–6553.5s (h) 0.0s (h) ☆...
  • Page 112 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Acceleration/deceleration time ☆ PC-47 0–3 of simple PLC reference 14 Running time of simple PLC 0.0–6553.5s (h) 0.0s (h) ☆ PC-48 reference 15 Acceleration/deceleration time ☆ PC-49 0–3 of simple PLC reference 15...
  • Page 113 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Group PD: Communication Parameters Unit's digit (Modbus baud rate) 0: 300 BPs 1: 600 BPs 2: 1200 BPs 3: 2400 BPs 4: 4800 BPs 5: 9600 BPs 6: 19200 BPs 7: 38400 BPs 8: 57600 BPs...
  • Page 114 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 0–20 ms ☆ PD-03 Response delay 2 ms Valid for Modbus 0.0s (invalid) 0.1–60.0s ☆ PD-04 Communication timeout 0.0s Valid for Modbus, PROFIBUS-DP and CANopen Unit's digit: Modbus protocol 0: Non-standard Modbus protocol 1: Standard Modbus protocol Ten's digit: PROFIBUS-DP data...
  • Page 115 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code ☆ PE-15 User-defned function code 15 P6-10 ☆ PE-16 P0-00 User-defned function code 16 ☆ PE-17 User-defned function code 17 P0-00 ☆ PE-18 P0-00 User-defned function code 18 ☆...
  • Page 116 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Unit's digit (User-defned parameter display selection) 0: Not display 1: Display Individualized ☆ PP-03 Ten's digit (User-modifed parameter display property parameter display selection) 0: Not display 1: Display Parameter 0: Modifable...
  • Page 117 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code ★ A1-04 VDI5 function selection 0–59 Unit's digit (VDI1) 0: Decided by state of VDOx 1: Decided by A1-06 Ten's digit (VDI2) 0, 1 (same as VDI1) Hundred's digit (VDI3) ★...
  • Page 118 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 0: Short with physical DIx internally ☆ A1-11 VDO1 function selection 1–40: Refer to function selection of physical DO in group P5. 0: Short with physical DIx internally ☆...
  • Page 119 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Group A2: Motor 2 Parameters 0: Common asynchronous motor 1: Variable frequency ★ A2-00 Motor type selection asynchronous motor 2: Permanent magnetic synchronous motor Model ★ 0.1–1000.0 kW A2-01 Rated motor power...
  • Page 120 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 0.01–655.35 mH (AC drive power ≤ 55 kW) Shaft D inductance Model ★ A2-17 (synchronous motor) 0.001–65.535 mH (AC drive dependent power > 55 kW) 0.01–655.35 mH (AC drive power ≤...
  • Page 121 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code ☆ A2-42 Speed loop integral time 2 0.01–10.00s 1.00s A2-40 to maximum output ☆ A2-43 Switchover frequency 2 10.00 Hz frequency ☆ A2-44 Vector control slip gain 50%–200% 100% Time constant of speed loop...
  • Page 122 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 0: Sensorless fux vector control (SFVC ) 1: Closed-loop vector control ☆ A2-61 Motor 2 control mode (CLVC) 2: Voltage/Frequency (V/F) control 0: Same as motor 1 1: Acceleration/Deceleration time 1 Motor 2 acceleration/ ☆...
  • Page 123 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code 0.01–655.35 mH (AC drive power ≤ 55 kW) Leakage inductive reactance Model ★ A3-08 (asynchronous motor) 0.001–65.535 mH (AC drive dependent power > 55 kW) 0.1–6553.5 mH (AC drive power ≤...
  • Page 124 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Number of pole pairs of ★ A3-34 1–65535 resolver 0.0s: No action Encoder wire-break fault ★ A3-36 0.0s detection time 0.1–10.0s 0: No auto-tuning 1: Asynchronous motor static auto-tuning 2: Asynchronous motor complete ★...
  • Page 125 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Torque adjustment ☆ A3-53 0–20000 2000 proportional gain Torque adjustment integral ☆ A3-54 0–20000 1300 gain Unit's digit: Integral separated ☆ A3-55 Speed loop integral property 0: Disabled 1: Enabled 0: No feld weakening...
  • Page 126 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Model ★ A4-02 Rated motor voltage 1–2000 V dependent 0.01–655.35 A (AC drive power ≤ 55 kW) Model ★ A4-03 Rated motor current 0.1–6553.5 A (AC drive power > dependent 55 kW) Model...
  • Page 127 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Back EMF (synchronous Model ★ A4-20 0.1–6553.5 V motor) dependent Encoder pulses per ★ A4-27 1–65535 1024 revolution 0: ABZ incremental encoder 1: UVW incremental encoder ★...
  • Page 128 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Vector control over- ☆ A4-46 0–200 excitation gain 0: A2-48 1: AI1 2: AI2 3: AI3 Torque upper limit source in ☆ A4-47 speed control mode 4: Pulse setting (DI5) 5: Via communication 6: MIN(AI1,AI2)
  • Page 129 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code 0: Same as motor 1 1: Acceleration/Deceleration time 1 Motor 2 acceleration/ ☆ A4-62 2: Acceleration/Deceleration time 2 deceleration time 3: Acceleration/Deceleration time 3 4: Acceleration/Deceleration time 4 0.0%: Automatic torque boost Model ☆...
  • Page 130 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Corresponding setting of AI -100.0%–100.0% ☆ A6-07 100.0% curve 4 maximum input -10.00 V to A6-10 ☆ A6-08 AI curve 5 minimum input 0.00 V Corresponding setting of AI -100.0%–100.0% ☆...
  • Page 131 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Unit's digit: FMR (FM used as digital output) 0: Controlled by the AC drive 1: Controlled by the user programmable card Ten's digit: relay (T/A-T/B-T/C) Same as unit's digit Selection of control mode of ★...
  • Page 132 VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code 1: Forward RUN 2: Reverse RUN 3: Forward JOG Command given by the user ☆ A7-08 4: Reverse JOG programmable card 5: Coast to stop 6: Decelerate to stop 7: Fault reset 0: No fault Faults given by the user...
  • Page 133 Function Code Table VDF650 User Manual Function Parameter Name Setting Range Default Property Code Factory ☆ AC-03 AI1 displayed voltage 2 6.000–9.999 V corrected Factory ☆ AC-04 AI2 measured voltage 1 0.500–4.000 V corrected Factory ☆ AC-05 AI2 displayed voltage 1 0.500–4.000 V corrected Factory...

  • Page 134: Monitoring Parameters

    VDF650 User Manual Function Code Table Function Parameter Name Setting Range Default Property Code Factory ☆ AC-24 AO1 ideal current 1 0.000–20.000 mA corrected Factory ☆ AC-25 AO1 sampling current 1 0.000–20.000 mA corrected Factory ☆ AC-26 AO1 ideal current 2 0.000–20.000 mA corrected Factory...
  • Page 135 Function Code Table VDF650 User Manual Communication Function Code Parameter Name Min. Unit Address Group U0: Standard Monitoring Parameters U0-23 AI3 voltage before correction 0.001 V 7017H U0-24 Linear speed 1 m/Min 7018H U0-25 Accumulative power-on time 1 Min 7019 U0-26 Accumulative running time 0.1 Min...
  • Page 136 Description of Function Codes...

  • Page 137: Chapter 6 Description Of Function Codes

    Description of Function Codes VDF650 User Manual Chapter 6 Description of Function Codes Group P0: Basic Parameters Function Code Parameter Name Setting Range Default 1: G type (constant torque load) Model P0-00 G/P type display 2: P type (variable torque load e.g. fan dependent and pump) This parameter is used to display the delivered model and cannot be modifed.
  • Page 138 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0: Operation panel control (LED off) Command 1: Terminal control (LED on) P0-02 source selection 2: Communication control (LED blinking) It is used to determine the input channel of the AC drive control commands, such as run, stop, forward rotation, reverse rotation and jog operation.
  • Page 139 Description of Function Codes VDF650 User Manual It is used to select the setting channel of the main frequency. You can set the main frequency in the following 10 channels: 0: Digital setting (non-retentive at power failure) • The initial value of the set frequency is the value of P0-08 (Preset frequency). You can on the operation panel (or using change the set frequency by pressing the UP/DOWN function of input terminals).
  • Page 140 r iption of Function Codes VDF650 User Manual Desc If a DI terminal is used for the multi-reference function, you need to perform related setting in group P4. • 7: Simple PLC When the simple programmable logic controller (PLC) mode is used as the frequency source, the running frequency of the AC drive can be switched over among the 16 frequency references.
  • Page 141 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0: Digital setting (non-retentive at power failure) 1: Digital setting (retentive at power failure) 2: AI1 3: AI2 Auxiliary 4: AI3 P0-04 frequency source Y selection 5: Pulse setting (DI5) 6: Multi-reference 7: Simple PLC...
  • Page 142 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Unit's digit (Frequency source selection) 0: Main frequency source X 1: X and Y operation (operation relationship determined by ten's digit) 2: Switchover between X and Y 3: Switchover between X and "X and Y Frequency source operation"...
  • Page 143 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0.00 to maximum frequency (valid when P0-08 Preset frequency 50 Hz frequency source is digital setting) If the frequency source is digital setting or terminal UP/DOWN, the value of this parameter is the initial frequency of the AC drive (digital setting).
  • Page 144 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0: Set by P0-12 1: AI1 2: AI2 P0-11 Source of frequency upper limit 3: AI3 4: Pulse setting (DI5) 5: Communication setting It is used to set the source of the frequency upper limit, including digital setting (P0-12), AI, pulse setting or communication setting.
  • Page 145 Description of Function Codes VDF650 User Manual Adjusting the carrier frequency will exert infuences on the aspects listed in the following table. Table 6-1 Infuences of carrier frequency adjustment Carrier frequency High Motor noise Large Small Output current waveform Good Motor temperature rise High AC drive temperature rise...
  • Page 146 r iption of Function Codes VDF650 User Manual Desc Figure 6-2 Acceleration/Deceleration time Output frequency (Hz) Acceleration/Deceleration base frequency Set frequency Time (t) Actual deceleration time Actual acceleration time Set acceleration time Set deceleration time The VDF650 provides totally four groups of acceleration/deceleration time for selection. You can perform switchover by using a DI terminal.
  • Page 147 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 1: 0.1 Hz P0-22 Frequency reference resolution 2: 0.01 Hz It is used to set the resolution of all frequency-related parameters. If the resolution is 0.1 Hz, the VDF650 can output up to 3200 Hz. If the resolution is 0.01 Hz, the VDF650 can output up to 600.00 Hz.
  • Page 148 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0: Maximum frequency (P0-10) Acceleration/Deceleration P0-25 1: Set frequency time base frequency 2: 100 Hz The acceleration/deceleration time indicates the time for the AC drive to increase from 0 Hz to the frequency set in P0-25.

  • Page 149: Group P1: Motor 1 Parameters

    Description of Function Codes VDF650 User Manual If a command source has a bound frequency source, the frequency source set in P0-03 to P0-07 no longer takes effect when the command source is effective. Function Code Parameter Name Setting Range Default 0: Modbus protocol P0-28...
  • Page 150 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Mutual inductive 0.1–6553.5 mH (AC drive power ≤ 55 kW) Model reactance P1-09 0.01–-655.35 mH (AC drive power > 55 kW) dependent (asynchronous motor) 0.01 to P1-03 (AC drive power ≤...
  • Page 151 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0: ABZ incremental encoder 1: UVW incremental encoder P1-28 Encoder type 2: Resolver 3: SIN/COS encoder 4: Wire-saving UVW encoder The VDF650 supports multiple types of encoder. Different PG cards are required for different types of encoder.
  • Page 152 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default P1-34 Number of pole pairs of resolver 1–65535 If a resolver is applied, set the number of pole pairs properly. Function Code Parameter Name Setting Range Default 0.0s: No action...

  • Page 153: Group P2: Vector Control Parameters

    Description of Function Codes VDF650 User Manual . Then, the AC drive starts complete auto- Set this parameter to 2, and press tuning. • 11: Synchronous motor with-load auto-tuning It is applicable to scenarios where the synchronous motor cannot be disconnected from the load.
  • Page 154 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default P2-04 Speed loop integral time 2 0.01–10.00s 1.00s P2-02 to maximum P2-05 Switchover frequency 2 10.00 Hz output frequency Speed loop PI parameters vary with running frequencies of the AC drive. If the running frequency is less than or equal to "Switchover frequency 1"...
  • Page 155 Description of Function Codes VDF650 User Manual For CLVC, it is used to adjust the output current of the AC drive with same load. Function Code Parameter Name Setting Range Default P2-07 Time constant of speed loop flter 0.000–0.100s 0.000s In the vector control mode, the output of the speed loop regulator is torque current reference.
  • Page 156 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default P2-13 Excitation adjustment proportional gain 0–20000 2000 P2-14 Excitation adjustment integral gain 0–20000 1300 P2-15 Torque adjustment proportional gain 0–20000 2000 P2-16 Torque adjustment integral gain 0–20000 1300 These are current loop PI parameters for vector control.

  • Page 157: Group P3: V/F Control Parameters

    Description of Function Codes VDF650 User Manual Group P3: V/F Control Parameters Group P3 is valid only for V/F control. The V/F control mode is applicable to low load applications (fan or pump) or applications where one AC drive operates multiple motors or there is a large difference between the AC drive power and the motor power.
  • Page 158 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Model P3-01 Torque boost 0.0%–30% dependent Cut-off frequency of 0.00 Hz to maximum output P3-02 50.00 Hz torque boost frequency To compensate the low frequency torque characteristics of V/F control, you can boost the output voltage of the AC drive at low frequency by modifying P3-01.
  • Page 159 Description of Function Codes VDF650 User Manual These six parameters are used to defne the multi-point V/F curve. The multi-point V/F curve is set based on the motor's load characteristic. The relationship between voltages and frequencies is: V1 < V2 < V3, P1 < P2 < P3 At low frequency, higher voltage may cause overheat or even burnt out of the motor and overcurrent stall or overcurrent protection of the AC drive.
  • Page 160 r iption of Function Codes VDF650 User Manual Desc Set the over-excitation gain to 0 in the applications where the inertia is small and the bus voltage will not rise during motor deceleration or where there is a braking resistor. Function Code Parameter Name Setting Range...
  • Page 161 Description of Function Codes VDF650 User Manual Pulse setting specifcation: voltage range 9–30 V, frequency range 0–100 kHz • 5: Multi-reference If the voltage source is multi-reference, parameters in group P4 and FC must be set to determine the corresponding relationship between setting signal and setting voltage. 100.0% of the multi-reference setting in group FC corresponds to the rated motor voltage.

  • Page 162: Group P4: Input Terminals

    r iption of Function Codes VDF650 User Manual Desc Group P4: Input Terminals The VDF650 provides fve DI terminals (DI5 can be used for high-speed pulse input) and two analog input (AI) terminals. The optional extension card provides another fve DI terminals (DI6 to DI10) and an AI terminal (AI3).
  • Page 163 Description of Function Codes VDF650 User Manual Value Function Description The AC drive decelerates to stop, but the running parameters are all memorized, such as PLC, swing RUN pause frequency and PID parameters. After this function is disabled, the AC drive resumes its status before stop. If this terminal becomes ON, the AC drive reports Err15 Normally open (NO) input and performs the fault protection action.
  • Page 164 r iption of Function Codes VDF650 User Manual Desc Value Function Description The AC drive is prohibited from torque control and Torque control prohibited enters the speed control mode. Pulse input (enabled only DI5 is used for pulse input. for DI5) Reserved Reserved.
  • Page 165 Description of Function Codes VDF650 User Manual Value Function Description When this terminal becomes ON, the AC drive stops within the shortest time. During the stop process, the Emergency stop current remains at the set current upper limit. This function is used to satisfy the requirement of stopping the AC drive in emergency state.
  • Page 166 r iption of Function Codes VDF650 User Manual Desc If the frequency source is multi-reference, the value 100% of FC-00 to FC-15 corresponds to the value of P0-10 (Maximum frequency). Besides the multi-speed function, the multi-reference can be also used as the PID setting source or the voltage source for V/F separation, satisfying the requirement on switchover of different setting values.
  • Page 167 Description of Function Codes VDF650 User Manual • 0: Two-line mode 1 It is the most commonly used two-line mode, in which the forward/reverse rotation of the motor is decided by DI1 and DI2. The parameters are set as below: Function Code Parameter Name Value...
  • Page 168 r iption of Function Codes VDF650 User Manual Desc As shown in the preceding fgure, if K1 is ON, the AC drive instructs forward rotation when K2 is OFF, and instructs reverse rotation when K2 is ON. If K1 is OFF, the AC drive stops.
  • Page 169 Description of Function Codes VDF650 User Manual Figure 6-10 Setting of three-line mode 2 VDF650 button RUN command Running Stop direction button Stop running Forward Running direction Reverse Digital common As shown in the preceding fgure, if SB1 is ON, the AC drive starts running when SB2 is pressed to be ON;...
  • Page 170 r iption of Function Codes VDF650 User Manual Desc In different applications, 100% of analog input corresponds to different nominal values. For details, refer to the description of different applications. Two typical setting examples are shown in the following fgure. Figure 6-11 Corresponding relationship between analog input and set values Corresponding set value (frequency, torque)
  • Page 171 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default P4-28 Pulse minimum input 0.00 kHz to P4-30 0.00 kHz Corresponding setting of -100.00%–100.0% P4-29 0.0% pulse minimum input P4-30 Pulse maximum input P4-28 to 50.00 kHz 50.00 kHz Corresponding setting of -100.00%–100.0%...
  • Page 172 r iption of Function Codes VDF650 User Manual Desc This parameter is used to determine the corresponding setting when the analog input voltage is less than the minimum value. The unit's digit, ten's digit and hundred's digit of this parameter respectively correspond to the setting for AI2, AI2 and AI3. If the value of a certain digit is 0, when analog input voltage is less than the minimum input, the corresponding setting of the minimum input (P4-14, P4-19, P4-24) is used.

  • Page 173: Group P5: Output Terminals

    Description of Function Codes VDF650 User Manual These parameters are used to set the valid mode of DI terminals. • 0: High level valid The DI terminal is valid when being connected with COM, and invalid when being disconnected from COM. •...
  • Page 174 r iption of Function Codes VDF650 User Manual Desc Table 6-5 Functions of output terminals Value Function Description No output The terminal has no function. When the AC drive is running and has output frequency AC drive running (can be zero), the terminal becomes ON. When the AC drive stops due to a fault, the terminal Fault output (stop) becomes ON.
  • Page 175 Description of Function Codes VDF650 User Manual Value Function Description Undervoltage state If the AC drive is in undervoltage state, the terminal output becomes ON. Communication Refer to the communication protocol. setting Reserved Reserved. Reserved Reserved. Zero-speed running 2 If the output frequency of the AC drive is 0, the terminal (having output at stop) becomes ON.
  • Page 176 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Default P5-06 FMP function selection P5-07 AO1 function selection P5-08 AO2 function selection The output pulse frequency of the FMP terminal ranges from 0.01 kHz to "Maximum FMP output frequency"...
  • Page 177 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default -100.0%–100.0% P5-10 AO1 offset coeffcient 0.0% -10.00–10.00 P5-11 AO1 gain 1.00 -100.0%–100.0% P5-12 AO2 offset coeffcient 0.00% -10.00–10.00 P5-13 AO2 gain 1.00 These parameters are used to correct the zero drift of analog output and the output amplitude deviation.

  • Page 178: Group P6: Start/Stop Control

    r iption of Function Codes VDF650 User Manual Desc It is used to set the logic of output terminals FMR, relay 1, relay 2, DO1 and DO2. • 0: Positive logic The output terminal is valid when being connected with COM, and invalid when being disconnected from COM.
  • Page 179 Description of Function Codes VDF650 User Manual • 0: From frequency at stop It is the commonly selected mode. • 1: From zero frequency It is applicable to restart after a long time of power failure. • 2: From the maximum frequency It is applicable to the power-generating load.
  • Page 180 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default P6-05 Startup DC braking current/Pre-excited current 0%–100% P6-06 Startup DC braking time/Pre-excited time 0.0–100.0s 0.0s Startup DC braking is generally used during restart of the AC drive after the rotating motor stops.
  • Page 181 Description of Function Codes VDF650 User Manual When the set frequency is higher than the rated frequency, the acceleration/ deceleration time is: 4 ( ×( ) + 9 )× In the formula, is the set frequency, is the rated motor frequency and is the acceleration time from 0 Hz to Function Code...
  • Page 182 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0: Decelerate to stop P6-10 Stop mode 1: Coast to stop • 0: Decelerate to stop After the stop command is enabled, the AC drive decreases the output frequency according to the deceleration time and stops when the frequency decreases to zero.
  • Page 183 Description of Function Codes VDF650 User Manual P6-14 (Stop DC braking time) • This parameter specifes the holding time of DC braking. If it is set to 0, DC braking is cancelled. The stop DC braking process is shown in the following fgure. Figure 6-14 Stop DC braking process Output frequency (Hz)
  • Page 184 r iption of Function Codes VDF650 User Manual Desc Group P7: Operation Panel and Display Function Code Parameter Name Setting Range Default 0: MF.K key disabled 1: Switchover between operation panel control and remote command control (terminal or communication) MF.K Key function P7-01 selection 2: Switchover between forward rotation...
  • Page 185 Description of Function Codes VDF650 User Manual Function Parameter Setting Range Default Code Name 0000–FFFF 7 6 5 4 3 2 Running frequency 1 (Hz) Set frequency (Hz) Bus voltage (V) Output voltage (V) Output current (A) Output power (kW) Output torque (%) DI input status (V) LED display...
  • Page 186 r iption of Function Codes VDF650 User Manual Desc Function Parameter Setting Range Default Code Name 0000–FFFF 7 6 5 4 3 2 PID feedback PLC stage Pulse setting frequency (kHz) Running frequency 2 Remaining running time AI1 voltage before correction AI2 voltage before correction AI3 voltage before correction LED display...
  • Page 187 Description of Function Codes VDF650 User Manual Function Parameter Setting Range Default Code Name 0000–FFFF 7 6 5 4 3 2 Set frequency (Hz) Bus voltage (V) DI input status DO output status AI1 voltage (V) AI2 voltage (V) AI3 voltage (V) Count value P7-05 display stop...

  • Page 188: Group P8: Auxiliary Functions

    r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default P7-09 Accumulative running time 0–65535 h It is used to display the accumulative running time of the AC drive. After the accumulative running time reaches the value set in P8-17, the terminal with the digital output function 12 becomes ON.
  • Page 189 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default P8-03 Acceleration time 2 0.0–6500.0s Model dependent P8-04 Deceleration time 2 0.0–6500.0s Model dependent P8-05 Acceleration time 3 0.0–6500.0s Model dependent P8-06 Deceleration time 3 0.0–6500.0s Model dependent P8-07 Acceleration time 4...
  • Page 190 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default P8-12 Forward/Reverse rotation dead-zone time 0.0–3000.0s 0.0s It is used to set the time when the output is 0 Hz at transition of the AC drive forward rotation and reverse rotation, as shown in the following fgure.
  • Page 191 Description of Function Codes VDF650 User Manual If the accumulative power-on time (P7-13) reaches the value set in this parameter, the corresponding DO terminal becomes ON. For example, combining virtual DI/DO functions, to implement the function that the AC drive reports an alarm when the actual accumulative power-on time reaches the threshold of 100 hours, perform the setting as follows: Set virtual DI1 to user-defned fault 1: A1-00 = 44.
  • Page 192 r iption of Function Codes VDF650 User Manual Desc These two parameters are respectively used to set the detection value of output frequency and hysteresis value upon cancellation of the output. The value of P8-20 is a percentage of the hysteresis frequency to the frequency detection value (P8-19). The FDT function is shown in the following fgure.
  • Page 193 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0: Disabled Jump frequency during P8-22 acceleration/deceleration 1: Enabled It is used to set whether the jump frequencies are valid during acceleration/deceleration. When the jump frequencies are valid during acceleration/deceleration, and the running frequency is within the frequency jump range, the actual running frequency will jump over the set frequency jump amplitude (rise directly from the lowest jump frequency to the highest jump frequency).
  • Page 194 r iption of Function Codes VDF650 User Manual Desc Figure 6-20 Acceleration/deceleration time switchover Output frequency (Hz) Set frequency P8-25 P8-26 Time (t) Deceleration Acceleration time 2 time 2 Acceleration Deceleration time 1 time 1 During acceleration, if the running frequency is smaller than the value of P8-25, acceleration time 2 is selected.
  • Page 195 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0.0%–100.0% (maximum Any frequency reaching P8-33 0.0% detection amplitude 2 frequency) If the output frequency of the AC drive is within the positive and negative amplitudes of the any frequency reaching detection value, the corresponding DO becomes ON.
  • Page 196 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0.0% (no detection) P8-36 Output overcurrent threshold 0.1%–300.0% (rated 200.0% motor current) Output overcurrent detection P8-37 0.00–600.00s 0.00s delay time If the output current of the AC drive is equal to or higher than the overcurrent threshold and the duration exceeds the detection delay time, the corresponding DO becomes ON.
  • Page 197 Description of Function Codes VDF650 User Manual Figure 6-24 Any current reaching detection Output current Any current reaching amplitude Any current reaching amplitude Any current reaching Any current reaching detection signal DO or relay Function Code Parameter Name Setting Range Default 0: Disabled P8-42...
  • Page 198 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0: Fan working during running P8-48 Cooling fan control 1: Fan working continuously It is used to set the working mode of the cooling fan. If this parameter is set to 0, the fan works when the AC drive is in running state.

  • Page 199: Group P9: Fault And Protection

    Description of Function Codes VDF650 User Manual Group P9: Fault and Protection Setting Range Function Code Parameter Name Default 0: Disabled P9-00 Motor overload protection selection 1: Enabled 0.20–10.00 P9-01 Motor overload protection gain 1.00 P9-00 = 0 • The motor overload protective function is disabled. The motor is exposed to potential damage due to overheating.
  • Page 200 r iption of Function Codes VDF650 User Manual Desc In the prerequisite of no overvoltage occurrence, set P9-03 to a small value. For small-inertia load, the value should be small. Otherwise, the system dynamic response will be slow. For large-inertia load, the value should be large. Otherwise, the suppression result will be poor and an overvoltage fault may occur.
  • Page 201 Description of Function Codes VDF650 User Manual Figure 6-25 Diagram of the overcurrent stall protection function Output current Overcurrent stall protective current Time (t) Output frequency (Hz) frequency Time (t) Acceleration Constant- Deceleration process speed process process Function Code Parameter Name Setting Range Default 0: Disabled...
  • Page 202 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Unit's digit: Input phase loss protection Input phase loss Ten's digit: Contactor energizing protection/contactor protection P9-12 energizing protection 0: Disabled selection 1: Enabled It is used to determine whether to perform input phase loss or contactor energizing protection.
  • Page 203 Description of Function Codes VDF650 User Manual Function Code Parameter Name Description It displays the status of all DI terminals when the latest fault occurs. The sequence is as follows: P9-20 DI status upon 3rd fault If a DI is ON, the setting is 1. If the DI is OFF, the setting is 0.
  • Page 204 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Unit's digit (Motor overload, Err11) 0: Coast to stop 1: Stop according to the stop mode 2: Continue to run Ten's digit (Power input phase loss, Err12) Same as unit's digit Fault protection P9-47...
  • Page 205 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default Unit's digit (User-defned fault 1, Err27) Same as unit's digit in P9-47 Ten's digit (User-defned fault 2, Err28) Same as unit's digit in P9-47 Hundred's digit (Accumulative power-on time reached, Err29) Same as unit's digit in P9-47 Fault protection...
  • Page 206 r iption of Function Codes VDF650 User Manual Desc If a fault occurs during the running of the AC drive and the handling of fault is set to "Continue to run", the AC drive displays A** and continues to run at the frequency set in P9-54. The setting of P9-55 is a percentage relative to the maximum frequency.
  • Page 207 Description of Function Codes VDF650 User Manual Figure 6-26 AC drive action diagram upon instantaneous power failure Voltage rally judging time at instantaneous power failure P9-61 Bus voltage Action judging voltage at instantaneous power failure P9-62 Running frequency Action pause judging voltage at instantaneous P9-59 = 1: Decelerate power failure P9-60...

  • Page 208: Group Fa: Process Control Pid Function

    r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0.0%–50.0% (maximum Detection value of too large P9-69 20.0% speed deviation frequency) Detection time of too large speed P9-70 0.0–60.0s 5.0s deviation This function is valid only when the AC drive runs in the CLVC mode. If the AC drive detects the deviation between the actual motor rotational speed detected by the AC drive and the set frequency is greater than the value of P9-69 and the lasting time exceeds the value of P9-70, the AC drive reports Err42 and according to the selected fault...
  • Page 209 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0: AI1 1: AI2 2: AI3 3: AI1 – AI2 4: Pulse setting (DI5) PA-02 PID feedback source 5: Communication setting 6: AI1 + AI2 7: MAX (|AI1|, |AI2|) 8: MIN (|AI1|, |AI2|) This parameter is used to select the feedback signal channel of process PID.
  • Page 210 r iption of Function Codes VDF650 User Manual Desc PA-05 (Proportional gain Kp1) • It decides the regulating intensity of the PID regulator. The higher the Kp1 is, the larger the regulating intensity is. The value 100.0 indicates when the deviation between PID feedback and PID setting is 100.0%, the adjustment amplitude of the PID regulator on the output frequency reference is the maximum frequency.
  • Page 211 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default PA-12 PID feedback flter time 0.00–60.00s 0.00s PA-13 PID output flter time 0.00–60.00s 0.00s PA-12 is used to flter the PID feedback, helping to reduce interference on the feedback but slowing the response of the process closed-loop system.
  • Page 212 r iption of Function Codes VDF650 User Manual Desc Figure 6-28 PID parameters switchover parameters Group 1 of PID parameters PA-05, PA-06, PA-07 Group 2 of PID parameters PA-15,PA-16, PA-17 PID deviation PA-19 PA-20 Function Code Parameter Name Setting Range Default PA-21 PID initial value...

  • Page 213: Group Fb: Swing Frequency, Fixed Length And Count

    Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default Unit's digit (Integral separated) 0: Invalid 1: Valid PA-25 PID integral property Ten's digit (Whether to stop integral operation when the output reaches the limit) 0: Continue integral operation 1: Stop integral operation •...
  • Page 214 r iption of Function Codes VDF650 User Manual Desc The swing amplitude is set in PB-00 and PB-01. When PB-01 is set to 0, the swing amplitude is 0 and the swing frequency does not take effect. Figure 6-30 Swing frequency control Output Swing amplitude frequency (Hz)
  • Page 215 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default PB-03 Swing frequency cycle 0.0–3000.0s 10.0s PB-04 Triangular wave rising time coeffcient 0.0%–100.0% 50.0% PB-03 specifes the time of a complete swing frequency cycle. PB-04 specifies the time percentage of triangular wave rising time to PB-03 (Swing frequency cycle).

  • Page 216: Group Fc: Multi-Reference And Simple Plc Function

    r iption of Function Codes VDF650 User Manual Desc Figure 6-31 Reaching the set count value and designated count value U0-12: Count value Count pulses input 20 21 U0-12 = 0 Count pulses input Pb-09 = 11 U0-12 = 11 Designated count value reached output Pb-08 = 20...
  • Page 217 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0: Stop after the AC drive runs one cycle Simple PLC 1: Keep fnal values after the AC drive runs PC-16 running mode one cycle 2: Repeat after the AC drive runs one cycle •...
  • Page 218 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Unit's digit (Retentive upon power failure) 0: No Simple PLC 1: Yes PC-17 retentive selection Ten's digit (Retentive upon stop) 0: No 1: Yes PLC retentive upon power failure indicates that the AC drive memorizes the PLC running moment and running frequency before power failure and will continue to run from the memorized moment after it is powered on again.
  • Page 219 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default 0.0–6553.5s (h) 0.0s (h) PC-34 Running time of simple PLC reference 8 Acceleration/deceleration time of simple PC-35 0–3 PLC reference 8 0.0–6553.5s (h) 0.0s (h) PC-36 Running time of simple PLC reference 9 Acceleration/deceleration time of simple PC-37...

  • Page 220: Group Fd: User-Defned Parameters

    r iption of Function Codes VDF650 User Manual Desc Group PD: User-defned Parameters Group PE: User-Defned Function Codes Function Code Parameter Name Setting Range Default P0-00 to PP-xx, A0-00 to P0-00 PE-00 User-defned function code 0 Ax-xx, U0-xx PE-01 User-defned function code 1 Same as PE-00 P0-02 PE-02...

  • Page 221: Group Fp: User Password

    Description of Function Codes VDF650 User Manual G roup PE provides a maximum of 30 user-defined parameters. If "PE-00" is displayed, it indicates that group PE is null. After you enter user-defined function code mode, the displayed parameters are defned by PE-00 to PE-31 and the sequence is consistent with that in group PE.
  • Page 222 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Unit's digit (Group U display selection) 0: Not display AC drive 1: Display PP-02 parameter display Ten's digit (Group A display selection) property 0: Not display 1: Display Unit's digit (User-defned parameter display selection)

  • Page 223: Group A0: Torque Control And Restricting Parameters

    Description of Function Codes VDF650 User Manual The VDF650 provides display of two types of individualized parameters: user-defined parameters and user-modifed parameters. • You-defined parameters are included in group PE. You can add a maximum of 32 parameters, convenient for commissioning. In user-defined parameter mode, symbol "u"...
  • Page 224 r iption of Function Codes VDF650 User Manual Desc A0-01 is used to set the torque setting source. There are a total of eight torque setting sources. The torque setting is a relative value. 100.0% corresponds to the AC drive's rated torque. The setting range is -200.0% to 200.0%, indicating the AC drive's maximum torque is twice of the AC drive's rated torque.

  • Page 225: Group A1: Virtual Di (Vdi)/Virtual Do (Vdo)

    Description of Function Codes VDF650 User Manual PROFIBUS-DP, CANopen and CANlink. They cannot be used simultaneously. If the communication mode is used, a communication card must be installed. The VDF650 provides four optional communication cards and you can select one based on actual requirements.
  • Page 226 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default A1-03 VDI4 function selection 0–59 A1-04 VDI5 function selection 0–59 VDI1 to VDI5 have the same functions as DI terminals on the control board and can be used for digital input.
  • Page 227 Description of Function Codes VDF650 User Manual When the AI1 input exceeds the limit, VDO1 becomes ON. At this moment, VDI1 becomes ON and the AC drive receives you-defned fault 1. Then the AC drive reports Err27 and stops. • Decided by A1-06 The VDI state is determined by the binary bit of A1-06.
  • Page 228 r iption of Function Codes VDF650 User Manual Desc Figure 6-33 Relationship of AI input voltage and corresponding DI status AI input voltage 7 VDC 3 VDC Time AI terminal state Function Code Parameter Name Setting Range Default 0: Short with physical DIx internally A1-11 VDO1 function selection 1–40: Refer to function selection of...

  • Page 229: Group A2 To A4: Motor 2 To Motor 4 Parameters

    Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default Unit's digit (VDO1) 0: Positive logic 1: Reverse logic Ten's digit (VDO2) 0, 1 (same as unit's digit) Hundred's digit (VDO3) A1-21 VDO state selection 00000 0, 1 (same as unit's digit) Thousand's digit (VDO4) 0, 1 (same as unit's digit)
  • Page 230 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Model A2-01 Rated motor power 0.1–1000.0 kW dependent Model A2-02 Rated motor voltage 1–2000 V dependent 0.01–655.35 A (AC drive power ≤ 55 kW) Model A2-03 Rated motor current...
  • Page 231 Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default Encoder installation A2-31 0.0°–359.9° 0.0° angle U, V, W phase 0: Forward A2-32 sequence of UVW 1: Reverse encoder UVW encoder angle A2-33 0.0°–359.9° 0.0° offset Number of pole pairs A2-34 1–65535...
  • Page 232 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default Digital setting of A2-48 torque upper limit in 0.0%–200.0% 150.0% speed control mode Excitation adjustment A2-51 0–20000 2000 proportional gain Excitation adjustment A2-52 0–20000 1300 integral gain Torque adjustment...

  • Page 233: Group A5: Control Optimization Parameters

    Description of Function Codes VDF650 User Manual Group A5: Control Optimization Parameters Function Code Parameter Name Setting Range Default A5-00 DPWM switchover frequency upper limit 0.00–15.00 Hz 12.00 Hz This parameter is valid only for V/F control. It is used to determine the wave modulation mode in V/F control of asynchronous motor. If the frequency is lower than the value of this parameter, the waveform is 7-segment continuous modulation.
  • Page 234 r iption of Function Codes VDF650 User Manual Desc The setting of random PWM depth can make the shrill motor noise softer and reduce the electromagnetic interference. If this parameter is set to 0, random PWM is invalid. Function Code Parameter Name Setting Range Default...

  • Page 235: Group A6: Ai Curve Setting

    Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default A5-08 Dead-zone time adjustment 100%–200% 150% It is only valid for 1140 V voltage class. You can modify the value of this parameter to improve the voltage utilization rate. Too small value may system instability.
  • Page 236 r iption of Function Codes VDF650 User Manual Desc Function Code Name Setting Range Default Corresponding setting of AI -100.0%–100.0% A6-09 0.0% curve 5 minimum input A6-10 AI curve 5 infexion 1 input A6-08 to A6-12 3.00 V Corresponding setting of AI -100.0%–100.0% A6-11 30.0%...

  • Page 237: Group A7: User Programmable Function

    Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default Jump point of AI3 input -100.0%–100.0% A6-20 0.0% corresponding setting Jump amplitude of AI3 input A6-21 0.0%–100.0% 0.5% corresponding setting The AI terminals (AI1 to AI3) of the VDF650 all support the corresponding setting jump function, which fixes the AI input corresponding setting at the jump point when AI input corresponding setting jumps around the jump range.
  • Page 238 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Setting Range Default 0: Slave not following running Slave following commands of the master A8-02 master command 1: Slave following running commands selection of the master When A8-01 (Master and slave selection) is set to 1 (Slave) and P0-02 (Command source selection) is set to 2 (Communication control), if A8-02 is set to 1, the salve follows the master to start or stop.
  • Page 239 Description of Function Codes VDF650 User Manual If "b" expresses the zero offset of received data, "k" expresses the gain, and "y" expresses the actually used data. The actually used data can be obtained based on the formula: y = kx + b The value y ranges from -100.00% to 100.00%.

  • Page 240: Group Ac: Ai/Ao Correction

    r iption of Function Codes VDF650 User Manual Desc Group AC: AI/AO Correction Function Code Parameter Name Setting Range Default AC-00 AI1 measured voltage 1 0.500–4.000 V Factory-corrected AC-01 AI1 displayed voltage 1 0.500–4.000 V Factory-corrected AC-02 AI1 measured voltage 2 6.000–9.999 V Factory-corrected AC-03...

  • Page 241: Group U0: Monitoring Parameters

    Description of Function Codes VDF650 User Manual Function Code Parameter Name Setting Range Default AC-12 AO1 target voltage 1 0.500–4.000 V Factory-corrected AC-13 AO1 measured voltage 1 0.500–4.000 V Factory-corrected AC-14 AO1 target voltage 2 6.000–.999 V Factory-corrected AC-15 AO1 measured voltage 2 6.000–9.999 V Factory-corrected AC-16...
  • Page 242 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Display Range U0-03 Output voltage 0–1140 V It displays the AC drive's output voltage in the running state. Function Code Parameter Name Display Range 0.00–655.35 A (AC drive power ≤ 55 kW) U0-04 Output current 0.0–6553.5 A (AC drive power >...
  • Page 243 Description of Function Codes VDF650 User Manual Function Code Parameter Name Display Range 0.00–10.57 V AI2 voltage (V)/current (mA) U0-10 0.00–20.00 mA When P4-40 is set to 0, AI2 samplin g data is displayed in the unit of V. When P4-40 is set to 1, AI2 sampling data is displayed in the unit of mA. Function Code Parameter Name Display Range...
  • Page 244 r iption of Function Codes VDF650 User Manual Desc They display the AI sampleding voltage/current value of AI. The actually used voltage/ current is obtained after linear correction to reduce the deviation between the sampled voltage/current and the actual input voltage/current. For actual corrected voltage, see U0-09, U0-10 and U0-11.
  • Page 245 Description of Function Codes VDF650 User Manual If P0-22 (frequency reference resolution) is 1, the display range is -3200.0–3200.0 Hz. • If P0-22 (frequency reference resolution) is 2, the display range is -320.00–320.00 Hz. • Function Code Parameter Name Display Range U0-33 Synchronous motor rotor position 0.0°–359.9°...
  • Page 246 r iption of Function Codes VDF650 User Manual Desc Function Code Parameter Name Display Range U0-41 DI state visual display It displays the DI state visually and the display format is shown in the following fgure. Figure 6-34 Display format of the DI state VDI5 VDI3 VDI1...
  • Page 247 Description of Function Codes VDF650 User Manual Function Code Parameter Name Display Range U0-58 Phase Z counting 0–65535 It displays the phase Z counting of the current ABZ or UVW encoder. The value increases or decreases by 1 every time the encoder rotates one revolution forwardly or reversely. You can check whether the installation of the encoder is normal by viewing U0-58.

  • Page 249: Chapter 7 Emc

    A, or intended for use in complex systems in the second environment 7.2 Introduction to EMC Standard 7.2.1 EMC Standard The VDF650 series AC drive satisfies the requirements of standard EN 61800-3: 2004 Category C2. The AC drives are applied to both the first environment and the second environment.

  • Page 250: Selection Of Peripheral Emc Devices

    AC drive on the surrounding equipment. The VDF650 series AC drive satisfes the requirements of category C2 only with an EMC flter installed on the power input side. The installation precautions are as follows: •...
  • Page 251 VDF650 User Manual Rated Power Input AC Input Filter Model AC Input Filter Model AC Drive Model Capacity (Changzhou Jianli) (Schaffner) Current (kVA) VDF650T7.5GB 20.5 DL-25EBK5 FN 3258-30-33 VDF650T11GB DL-35EBK5 FN 3258-30-33 VDF650T15GB DL-35EBK5 FN 3258-42-33 VDF650T18.5GB 38.5 DL-50EBK5 FN 3258-42-33 VDF650T22G 46.5 DL-50EBK5...
  • Page 252 The following table lists the recommended manufacturers and models of input reactors. Table 7-2 Recommended manufacturers and models of AC input reactors Rated Input Current AC Input Reactor Model AC Drive Model (vaidnor) Three-phase power: 380 V, 50/60 Hz VDF650T0.7GB MD-ACL-7-4T-222-2% VDF650T1.5GB MD-ACL-7-4T-222-2%...
  • Page 253 VDF650 User Manual Rated Input Current AC Input Reactor Model AC Drive Model (vaidnor) VDF650T2.2GB MD-ACL-7-4T-222-2% VDF650T4.0GB 10.5 MD-ACL-10-4T-372-2% VDF650T5.5GB 14.6 MD-ACL-15-4T-552-2% VDF650T7.5GB 20.5 MD-ACL-30-4T-113-2% VDF650T11GB MD-ACL-30-4T-113-2% VDF650T15GB MD-ACL-40-4T-153-2% VDF650T18.5GB 38.5 MD-ACL-40-4T-153-2% VDF650T22G 46.5 MD-ACL-50-4T-183-2% VDF650T30G MD-ACL-80-4T-303-2% VDF650T37G MD-ACL-80-4T-303-2% VDF650T45G...
  • Page 254 VDF650 User Manual Rated Input Current AC Input Reactor Model AC Drive Model (vaidnor) VDF650-5T90G MD-ACL-200-4T-753-2% VDF650-5T110G MD-ACL-250-4T-114-2% VDF650-5T132G MD-ACL-330-4T-164-2% VDF650-5T160G MD-ACL-330-4T-164-2% VDF650-5T200G MD-ACL-490-4T-224-2% VDF650-5T220G MD-ACL-490-4T-224-2% VDF650-5T250G MD-ACL-490-4T-224-2% VDF650-5T280G MD-ACL-660-4T-304-2% VDF650-5T315G MD-ACL-660-4T-304-2% VDF650-5T355G MD-ACL-800-4T-384-2% VDF650-5T400G MD-ACL-800-4T-384-2% Three-phase power: 690 V, 50/60 Hz...
  • Page 255 VDF650 User Manual Table 7-3 Cable length threshold when an AC output reactor is installed AC Drive Power Rated Voltage Cable Length Threshold (kW) 200–500 200–500 200–500 200–500 200–500 18.5 200–500 200–500 ≥ 30 280–690 The following table lists the recommended manufacturer and models of AC output reactors. Table 7-4 Recommended manufacturer and models of AC output reactors Rated Output Current AC Output Reactor Model...
  • Page 256 VDF650 User Manual Rated Output Current AC Output Reactor Model AC Drive Model (Shanghai Eagtop) VDF650T400G OCL-0800-EISH-E5U0 Three-phase 480 V, 50/60 Hz VDF650-5T0.7GB OCL-0005-EISC-E1M4 VDF650-5T1.5GB OCL-0005-EISC-E1M4 VDF650-5T2.2GB OCL-0007-EISC-E1M0 VDF650-5T4.0GB OCL-0010-EISC-EM70 VDF650-5T5.5GB OCL-0015-EISC-EM47 VDF650-5T7.5GB OCL-0020-EISC-EM35 VDF650-5T11GB OCL-0030-EISC-EM23 VDF650-5T15GB OCL-0040-EISC-EM18 VDF650-5T18.5G OCL-0050-EISC-EM14 VDF650-5T22G OCL-0060-EISC-EM12 VDF650-5T30G...

  • Page 257: Shielded Cable

    VDF650 User Manual Rated Output Current AC Output Reactor Model AC Drive Model (Shanghai Eagtop) VDF650-7T355G OCL-0490-EISH-E14U VDF650-7T400G OCL-0490-EISH-E14U VDF650-7T450G OCL-0530-EISH-E13U VDF650-7T500G OCL-0600-EISH-E12U 7.4 Shielded Cable 7.4.1 Requirements for Shielded Cable The shielded cable must be used to satisfy the EMC requirements of CE marking. Shielded cables are classified into three-conductor cable and four-conductor cable.
  • Page 258 VDF650 User Manual The installation precautions are as follows: • Symmetrical shielded cable is recommended. The four-conductor shielded cable can also be used as an input cable. The motor cable and PE shielded conducting wire (twisted shielded) should be as •...

  • Page 259: Solutions To Common Emc Interference Problems

    VDF650 User Manual 7.5 Solutions to Common EMC Interference Problems The AC drive generates very strong interference. Although EMC measures are taken, the interference may still exist due to improper cabling or grounding during use. When the AC drive interferes with other devices, adopt the following solutions. Interference Type Solution •...
  • Page 260 Selection and Dimensions...

  • Page 261: Chapter 8 Selection And Dimensions

    Selection and Dimensions VDF650 User Manual Chapter 8 Selection and Dimensions 8.1 Electrical Specifcations of the VDF650 Table 8-1 Models and technical data of the VDF650 Power Output Adaptable Thermal Power Input Model Capacity Current Motor Consumption Current (A) (kVA) (kW, HP) (kW) Single-phase 220 V, 50/60 Hz...
  • Page 262 VDF650 User Manual Selection and Dimensions Power Output Adaptable Thermal Power Input Model Capacity Current Motor Consumption Current (A) (kVA) (kW, HP) (kW) VDF650T11GB 0.445 VDF650T15GB 0.553 VDF650T18.5GB 38.5 18.5 0.651 VDF650T22G 46.5 0.807 VDF650T30G 1.01 VDF650T37G 1.20 VDF650T45G 1.51 VDF650T55G 1.80 VDF650T75G...
  • Page 263 Selection and Dimensions VDF650 User Manual Power Output Adaptable Thermal Power Input Model Capacity Current Motor Consumption Current (A) (kVA) (kW, HP) (kW) VDF650-5T75G 1.84 VDF650-5T90G 2.08 VDF650-5T110G 2.55 VDF650-5T132G 3.06 VDF650-5T160G 3.61 VDF650-5T200G 4.42 VDF650-5T220G 4.87 VDF650-5T250G 5.51 VDF650-5T280G 6.21 VDF650-5T315G 7.03...

  • Page 264: Physical Appearance And Overall Dimensions Of The Vdf650

    VDF650 User Manual Selection and Dimensions 8.2 Physical Appearance and Overall Dimensions of the VDF650 Figure 8-1 Physical appearance and overall dimensions of the VDF650 (plastic housing) B H1 Figure 8-2 Physical appearance and overall dimensions of the VDF650 (sheet metal housing) Table 8-2 Overall dimensions and mounting hole dimensions of the VDF650 Mounting Mounting...
  • Page 265 Selection and Dimensions VDF650 User Manual Mounting Mounting Overall Dimensions Hole Hole Weight (mm) Model (mm) (kg) Diameter (mm) Three-phase 220 V VDF650-2T0.4GB ø5.0 VDF650-2T0.75GB VDF650-2T1.5GB VDF650-2T2.2GB ø5.0 VDF650-2T4.0GB VDF650-2T5.5GB ø6 VDF650-2T7.5GB VDF650-2T11G ø6.5 VDF650-2T15G VDF650-2T18.5G VDF650-2T22G ø10 VDF650-2T30G VDF650-2T37G ø10 VDF650-2T45G VDF650-2T55G...
  • Page 266 VDF650 User Manual Selection and Dimensions Mounting Mounting Overall Dimensions Hole Hole Weight (mm) Model (mm) (kg) Diameter (mm) VDF650T90G ø10 VDF650T110G VDF650T132G ø10 VDF650T160G VDF650T185G VDF650T110GH VDF650T132GH 1166 1090 1192 ø10 VDF650T160GH VDF650T200G VDF650T220G 1030 1060 ø12 VDF650T250G VDF650T280G VDF650T315G VDF650T355G 1300...
  • Page 267 Selection and Dimensions VDF650 User Manual Mounting Mounting Overall Dimensions Hole Hole Weight (mm) Model (mm) (kg) Diameter (mm) VDF650-5T75G ø10 VDF650-5T90G VDF650-5T110G VDF650-5T132G ø10 VDF650-5T160G VDF650-5T200G VDF650-5T220G 1030 1060 ø12 VDF650-5T250G VDF650-5T280G VDF650-5T315G VDF650-5T355G 1300 1203 1358 ø16 VDF650-5T400G Three-phase 690 V VDF650-7T55G VDF650-7T75G...

  • Page 268: Recommended Cable Diameter And Installation Dimensions Of Power Terminals

    VDF650 User Manual Selection and Dimensions 8.3 Recommended Cable Diameter and Installation Dimensions of Power Terminals Note • The recommended data and models are for reference only. The cable diameter you select cannot be larger than the size in the following fgures. •...
  • Page 269 Selection and Dimensions VDF650 User Manual Figure 8-4 Dimensions of power terminals of the VDF650 (size C) 11.1 M4 combination screw Table 8-4 Recommended cable diameter and cable lug model (size C) Recommended Rated Input Torque of Output Power Recommended AC Drive Model Current Torque Driver...
  • Page 270 VDF650 User Manual Selection and Dimensions Figure 8-6 Dimensions of power terminals of the VDF650 (size E) M6 combination screw (+) PB MOTOR POWER Table 8-6 Recommended cable diameter and cable lug model (size E) Recommended Rated Input Torque of Output Power Recommended AC Drive Model...
  • Page 271 Selection and Dimensions VDF650 User Manual Table 8-7 Recommended cable diameter and cable lug model (size F) Recommended Rated Input Torque of Output Power Recommended AC Drive Model Current Torque Driver Cable Diameter Cable Lug Model (N.m) VDF650-2T37G 157.00 GTNR70-8 VDF650-2T45G 180.00 GTNR95-10...
  • Page 272 VDF650 User Manual Selection and Dimensions Figure 8-9 Dimensions of power terminals of the VDF650 (size H) POWER M10 combination screw MOTOR Table 8-9 Recommended cable diameter and cable lug model (size H) Recommended Torque of Recommended Rated Input Output Power AC Drive Model Torque Driver Cable Lug...
  • Page 273 Selection and Dimensions VDF650 User Manual Figure 8-10 Dimensions of power terminals of the VDF650 (size I) M16 combination scew Table 8-10 Recommended cable diameter and cable lug model (size I) Recommended Rated Input Torque of Output Power Recommended AC Drive Model Current Torque Driver Cable Diameter...
  • Page 274 VDF650 User Manual Selection and Dimensions Figure 8-11 Dimensions of power terminals of the VDF650 (size J) Ø20 Table 8-11 Recommended cable diameter and cable lug model (size I) Recommended Rated Input Torque of Output Power Recommended AC Drive Model Current Torque Driver Cable Diameter...
  • Page 275 Selection and Dimensions VDF650 User Manual The following fgure shows the dimensions of recommended cable lugs Figure 8-13 Dimensions of recommended TNR series cable lugs Table 8-12 Models and dimensions of the TNR series cable lugs Cable Range Current Crimping Model Tool AWG/MCM...
  • Page 276 VDF650 User Manual Selection and Dimensions Table 8-13 Models and dimensions of the GTNR series cable lugs Crimping Model Tool GTNR1.5-5 16.0 GTNR2.5-4 18.0 GTNR2.5-5 20.0 GTNR2.5-6 10.2 GTNR4-5 20.0 RYO-8 10.0 　 GTNR4-6 YYT-8 RYO-14 GTNR6-5 23.0 10.0 GTNR6-6 26.0 GTNR6-8 12.0...

  • Page 277: Selection Of Peripheral Electrical Devices

    Selection and Dimensions VDF650 User Manual 8.4 Selection of Peripheral Electrical Devices Table 8-14 Selection of peripheral electrical devices of the VDF650 Cable of Input Cable of Output Cable of MCCB Contactor AC Drive Model Side Main Circuit Side Main Circuit Control Circuit Single-phase 220 V VDF650S0.4GB...
  • Page 278 VDF650 User Manual Selection and Dimensions Cable of Input Cable of Output Cable of MCCB Contactor AC Drive Model Side Main Circuit Side Main Circuit Control Circuit VDF650T37G VDF650T45G VDF650T55G VDF650T75G VDF650T90G VDF650T110G VDF650T132G VDF650T160G VDF650T200G VDF650T220G VDF650T250G 120 x 2 120 x 2 VDF650T280G 120 x 2...

  • Page 279: Selection And Installation Of External Dc Reactor

    8.5.1 Installation Mode of External DC Reactor The VDF650 series AC drives of over 90 kW power (2T is 45 kW) are confgured with an external DC reactor as standard. The DC reactor is packed in separate wooden box for delivery.
  • Page 280 VDF650 User Manual Selection and Dimensions 8.5.2 Physical Dimensions of External DC Reactor Figure 8-15 Physical dimensions of external DC reactor Table 8-15 Adaptable AC drive models Diameter of the Hole for Fixed Reactor Adaptable AC Drive Model A Connecting Hole Model Copper...

  • Page 281: Physical Dimensions Of External Operation Panel

    Selection and Dimensions VDF650 User Manual Diameter of the Hole for Fixed Reactor Adaptable AC Drive Model A Connecting Hole Model Copper Busbar VDF650-7T160GH/200GH 160 190 125 161 192 255 195 10 x 15 ø12 DCL-0250 VDF650-7T220GH/250GH 160 190 125 161 192 255 195 10 x 15 ø12 DCL-0360 VDF650-...
  • Page 282 VDF650 User Manual Selection and Dimensions 8.7.2 Selection of Power of Braking Resistor In theory, the power of the braking resistor is consistent with the braking power. But in consideration that the de-rating is 70%, you can calculate the power of the braking resistor according to the formula 0.7 x Pr = Pb x D.
  • Page 283 Selection and Dimensions VDF650 User Manual Recommended Recommended Model Braking Unit Remark Power Resistance ≥ 4 Ω x 2 VDF650-2T55G 5.5 kW x 2 External MDBUN-60-S x 2 ≥ 1.2 Ω VDF650-2T75G 16 kW External MDBUN-90-S x 2 Three-phase 380 V ≥...
  • Page 284 VDF650 User Manual Selection and Dimensions Recommended Recommended Model Braking Unit Remark Power Resistance ≥ 16.0 Ω VDF650-5T37G 3.7 kW External MDBUN-45-5T ≥ 16 Ω VDF650-5T45G 4.5 kW External MDBUN-45-5T ≥ 8 Ω VDF650-5T55G 5.5 kW External MDBUN-60-5T ≥ 8 Ω VDF650-5T75G 7.5 kW External...
  • Page 285 Selection and Dimensions VDF650 User Manual - 284 -...
  • Page 286 Maintenance and Troubleshooting...

  • Page 287: Chapter 9 Maintenance And Troubleshooting

    Maintenance and Troubleshooting VDF650 User Manual Chapter 9 Maintenance and Troubleshooting 9.1 Routine Repair and Maintenance of the VDF650 9.1.1 Routine Maintenance The infuence of the ambient temperature, humidity, dust and vibration will cause the aging of the devices in the AC drive, which may cause potential faults or reduce the service life of the AC drive.

  • Page 288: Warranty Agreement

    Fire, food or abnormal voltage. • Using the AC drive for non-recommended function The maintenance fee is charged according to vaidnor's uniform standard. If there is an agreement, the agreement prevails. 9.3 Faults and Solutions The VDF650 provides a total of 24 pieces of fault information and protective functions. After a fault occurs, the AC drive implements the protection function, and displays the fault code on the operation panel (if the operation panel is available).
  • Page 289 Maintenance and Troubleshooting VDF650 User Manual Before contacting vaidnor for technical support, you can first determine the fault type, analyze the causes, and perform troubleshooting according to the following tables. If the fault cannot be rectifed, contact the agent or vaidnor.
  • Page 290 4: The rectifer bridge and buffer 3: Contact the agent or resistor are faulty. vaidnor. 5: The drive board is faulty. 6: The main control board is faulty. 1: Reduce the load and 1: The load is too heavy or locked- check the motor and rotor occurs on the motor.
  • Page 291 2: The drive board is faulty. Err12 2: Contact the agent or phase loss 3: The lightening board is faulty. vaidnor. 4: The main control board is faulty. 1: The cable connecting the AC 1: Eliminate external faults. drive and the motor is faulty.
  • Page 292 VDF650 User Manual Maintenance and Troubleshooting Fault Name Display Possible Causes Solutions 1: Replace the faulty HALL 1: The HALL device is faulty. device. Current detection Err18 fault 2: The drive board is faulty. 2: Replace the faulty drive board. 1: Set the motor parameters 1: The motor parameters are not according to the nameplate...

  • Page 293: Common Faults And Solutions

    Maintenance and Troubleshooting VDF650 User Manual Fault Name Display Possible Causes Solutions 1: Reduce the load and 1: The load is too heavy or locked- check the motor and rotor occurs on the motor. Pulse-by-pulse mechanical condition. Err40 current limit fault 2: The AC drive model is of too 2: Select an AC drive of small power class.
  • Page 294 There is no display 28-core cables. at power-on. 3: The rectifer bridge is damaged. 4: Contact the agent or vaidnor 4: The control board or the for technical support. operation panel is faulty. 5: The cable connecting the control board and the drive board and the operation panel breaks.
  • Page 295 3: Re-confrm the jumper bar +24 V becomes loose. across OP and +24 V. 4: The control board is faulty. 4: Contact the agent or vaidnor for technical support. 1: The encoder is faulty. 1: Replace the encoder and ensure the cabling is proper.
  • Page 296 VDF650 Series High-Performance AC Drive Addres:No. 16, Hongyun Road, Fuqiao Town, Taicang, Jiangsu Province, China Tel:+86-512-5370 8888 Fax:+86-512-5378 5678 Technical support:400-0881-678 http://en.vaidnor.com...

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