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Related Manuals for GAS GAS TX RANDONNE 2011
Summary of Contents for GAS GAS TX RANDONNE 2011
- Page 1 TX RANDONNE 2011 TX RANDONNE 2011...
- Page 2 Choosing the new GAS GAS TX RANDONNE 2011 you Following the instructions in this user manual you will enjoy are joining the GAS GAS family and, as a user of brand the trial practice as well as the trail tours quietly.
- Page 3 GAS GAS Motos, S.A. reserves the right to make modifications without any prior warning being given to consumers and without incurring any additional obligations in so doing. Your local dealer will also...
- Page 4 Contents Thanks to consumer Front suspension 25 & 26 Important notice Rear suspension Warranty regulations 6 to 8 Swing-arm link Recommendations Articulation lubrication 28 to 30 Technical specifications 10 & 11 Chain fixing link position Component location 12 & 13 Chain and wheel tension Maintenance guide 14 &...
- Page 5 Warranty terms of the manufacturer GASGAS Motos, S.A. The company GAS GAS MOTOS, S.A. (hereafter referred to as “GG”), with this present document guarantees the consumer, the purchaser of a vehicle manufactured by GG, that both the materials and the manufacturing are free of defects in accordance with the highest standards of quality.
- Page 6 Obligation of the purchaser GG will have the right to reject any claims under Warranty in the event that: a) The purchaser has failed to submit the vehicle to any of the inspections and/or maintenance work required in the Users’ Manual, or has exceeded the date set for such inspections or maintenance work.
- Page 7 e) Any damages caused as a result of the defects, as well as any expenses incurred either directly or indirectly as a consequence of the defects (for example, communication costs, accommodation expenses, car hire costs, public transport costs, breakdown truck fees,, courier costs, etc.), as well as other financial losses (for example, those caused by the loss of the use of the vehicle, loss of income, time lost, etc.) f) Any acoustic or aesthetic phenomenon that does not significantly affect the condition or use of the motorcycle (for example, small or hidden imperfections, noise or vibrations that are normal in use, etc.)
- Page 8 Recommendations for the reliable operartion of your GAS GAS. •Eight hours of running-in are recommended in order to guarantee the correct operation of the engine. •It is important to warm the engine to the optimum operation temperature every time the motorbike is used.
- Page 9 TECHNICAL SPECIFICATIONS MOTOR 4-stroke, single-cylinder, air-cooled 125cc motor Capacity 123.3cc Diameter and stroke 54 x 54 Carburettor Lubrication system Wet sump Ignition system Electronic TRANSMISSION Transmission type 5-speed Clutch type Multi-disc system in oil bath Secondary transmission Chain Gear ratio –...
- Page 10 Primary reduction ratio 68/20 (3.400) 38/13 (2.111) Overall drive ratio Transmission oil Capacity 1,2 L Type SF 15W/40 FRAME Type Tubular profile made with Cr-Mo. Tyres Front 2,75 x 21” Trial Rear 4,00 x 18” Trial tubeless. Suspension Front Adjustable tele-hydraulic fork ø 40 mm. Rear Variable progressive system with mono-shock multiadjustable.
- Page 11 16 17 11 Front brake disc cover 22 Exhaust protection 1 Front fender 12 Front brake disc 23 Frame 2 Front brake caliper 13 Cylinder 24 Middle silencier 3 Front suspension left 26 Headlight 14 Carburetor 27 Front tyre air valve 15 Chain guide 4 Front suspension bar 28 Rear brake disc...
- Page 12 36 Rear fender 45 Clutch lever 54 Throttle cover 37 Axle nut rear wheel 46 Light controls 55 Front brake lever 48 Handlebar 38 Left foot peg 56 Throttle grip 49 Left suspension regulation 39 Seat 57 Silencer 40 Shift pedal 50 Multifunction 58 Right foot peg 42 Fuel tank...
- Page 13 The maintenance table and adjustments are easy to carry out and must be done to insure the motorcycle is in good running condition. MAINTENANCE TABLE Part Check / Adjust Replace / Clean Grease / Inspect Change Lubricate Rear shock absorber Every year Every 2 years Transmission oil...
- Page 14 MAINTENANCE TABLE Part Check / Adjust Replace / Clean Grease / Inspect Change Lubricate Exhaust Every race 500 hours Packing 100 hours Air filter Every race If is damaged Every race Every cleaning Steering assembly Every race If is necessary Brake hose Every race If is necessary...
- Page 15 Enter the vehicle identification number (serial The new GAS GAS number), the particulars shown on the model R A N D O N N E label, and the ignition-key identification number carries the appropriate in the spaces provided, in order to simplify...
- Page 16 The control panel includes T h e i n d i c a t o r lighting, turn signal, horn and control has been engine stop switches. located on the underside of the left-hand grip. To start the right-hand indicator, move this switch to the right;...
- Page 17 L o c a t e d u n d e r t h e suspension lower right side Fuel tank capacity : 4 liters bracket. For correct operation, it is necessary Use premium gasoline with an octane rating equal to or higher to turn the handlebar completely than that shown in the table.
- Page 18 1/4 turn in counterclockwise direc- tion. To close it, place cap with the words GAS GAS in the upper position, and turn the tab in clockwise direction. It is important to check periodically the condition of the cap sealing O’ring to insure proper sealing.
- Page 19 The regulation idling en- gine can be adjusted by Reserve Open Closed the screw B and the air regulation by the C The position of the fuel tap (A) screw. must be pointing down for normal operation. When turned forwards, it opens the reserve, to the rear turns off the fuel.
- Page 20 L i k e t h e c l u t c h lever, the front brake lever must be in the ideal position. Again, 3 mm.minium the play must not exceed 3mm, The clutch lever must be This play must adjusted to your liking, but never be the free play should not...
- Page 21 Refill oil removing the cap (A). The cap to make the engine empty of oil is located at the botton left of engine. To check the oil level, fix the bike perpendicular to floor. If the engine was running wait few minutes. Check the level with the rod joined to the oil cap: remove oil cap, clean the rod, introduce and get out the rod, now you can see the oil level.
- Page 22 Is important to check periodically the air-filter. Get the saddle out removing the screw (A). Remove the screws (B) and take the cover out. Access to the air- filter (C). Remove screws (D) and pull the air-filter Remove screw (E) and filter foam is free.
- Page 23 It is necesassary to periodically check the spark plug condition. This must be done removing the spark plug from the upper part of the cylinder head. First disconnect the spark plug cap and remove area first. Clean the spark plug with compressed air to remove dirt and prevent foreign material from entering inside the engine compartment.
- Page 24 Level of air chamber 160 mm. 745 mm -25-...
- Page 25 The preloading of the damper The front suspension spring is measured by the is adjusted manually rotation of the toothed rings (C) with the aid of a special wrench. Right (hydraulic extension). Left (hydraulic compression). The hydraulic shock absorber The regulation is done can be adjusted shock absorber by turning one screw...
- Page 26 The linkage at the lower part of rear suspension must be p e r i o d i c a l l y c l e a n e d , inspected and lubricated with grease. Ii is very important to periodically remove and verify the condition of the swingarm bearings...
- Page 27 Use special oil to 2) The pivot of the lubricate the following: gear shift lever. 1) All pivot points of the brake and clutch levers. 4) Apply grease to 3) Also the rear brake the footrest springs p e d a l ( b e a r i n g s ) . and fixtures.
- Page 28 6) The drive chain must be c l e a n e d a n d l u b r i c a t e d thouroughly and frequently since it is exposed to the elements and constant abrassion. 5) Apply grease to the linkage of the engine starting pedal.
- Page 29 7) It is also recommended to Oil and clean the throttle control frequently; it is especially recommended to do so after the bike frequently lubricate the chain has been cleaned with water under high pressure. tensioner spring because it is under great stress.
- Page 30 To regulate the chain slack The chain and center the rear wheel master link use the shaft excentrics clip must be which can be easily placed in opposite adjusted. direction of the wheel travel. -31-...
- Page 31 A l l t y r e c o n d i t i o n s must checked to insure optimum. Fig. 1 - Bad condition Fig. 2 - Good condition Tyre pressure should be checked periodically to insure the best. Front wheel pressure: 1,5 bar - normal 1,5 bar - normal...
- Page 32 Brake pad wear, front and rear, must be checked from time to time to insure an efficient braking power under all circumstances. The brake calipers have been The front brake fluid level furnished with bleeder can be verified through the valves to eliminate the transparent inspection air trapped in the brake...
- Page 33 V e r i f y f l u i d l e v e l periodically and refill if necessary. To check the break liquid l e v e l , f i x t h e b i k e perpendicular to floor, the level must be between MAX and MIN marks.
- Page 34 STORAGE For extended storage of the motorcycle, you must do the following: - Clean the motorcycle thoroughly. - Start the engine for about 5 minutes to warm up the transmission oil and then drain it (see “crankcase drain cap” page 22). - Fill with new transmission oil.
- Page 35 GAS GAS MULTIFUNCTION INSTRUCTIONS The multifunction apparatus, which is waterproof, has 2 LED indicators on a central indicator screen. This central indicator screen, made of liquid crystal and with illumination, gives information about the rpm, speed, distance travelled, total kilometres travelled, time, average speed, maximum speed, ambient temperature, length of time with motor running and total time.
- Page 36 Technical characteristics FUNCTIONS SYMBOL TECHNICAL INCREMENTS PRECISION CHARACTERISTICS CURRENT SPEED SPD: - 399.9 kmph or mph 0.1 kmph or mph +/- 0,1% TACHOMETER 0 -19999 rpm 10 rpm +/- 0,1% TACHOMETER BAR -12000 rpm. Variable +/- 0,1% MAXIMUM SPEED - 399.9 kmph or mph 0.1 kmph or mph +/- 0,1% DISTANCE TRAVELLED...
- Page 37 Functions ODO: Odometer It shows the total mileage accumulated by the vehicle. The data is stored in the memory, even when the device is not running. RPM: Bar Tachometer with bar graph. The bar graph of the tachometer displays ART: Time of use controller up to 12,000 rpm.
- Page 38 Setting the multifunction display parameters After confirming each value, the display goes from one screen to the next until all have been displayed. If no button is pressed, the display returns to the home screen after 15 seconds. Activating adjustment mode Selecting the speed unit To start setting mode for the To change between kmph and...
- Page 39 Setting the time Setting the pulse per Enter the value for the time by revolution (PPR) pressing button 1 in succession. The gauge receives one To go on to the next digit, press electrical pulse for each button 3. revolution on the engine (PPR). Confirm by pressing button 2.
- Page 40 Selecting the temperature unit Selecting the warning To change the temperature temperature display between ºC and ºF, press Note: button 1. This step can only be taken on Confirm by pressing button 2. vehicles fitted with the optional temperature sensor. When the engine temperature exceeds the set value, the warning LED on the left lights up.
- Page 41 Selecting the danger rpm Total reset of the display When the set rpm is reached, the right-hand warning LED flashes to show that the rpm on Press the RESET button, using a suitable object. The display will the engine are too high. start from zero, except for the data for total accumulated distance and time.
- Page 42 Screen options When the display is powered by the internal battery only, the screen lights up partially for 3 seconds when the button is pressed. If the lighting is connected to the 12V system on the vehicle, it will The multifunction display shows all the information on three different screens.
- Page 43 TROUBLESHOOTING NOTE This is not an exhaustive list of malfunctions, it only shows the most common problems. POSSIBLE CAUSE REMEDY MALFUNCTION Engine does not start - Seized crankshaft. - Go to a specialized workshop. - Seized cylinder / piston / jornal bearing. - Go to a specialized workshop.
- Page 44 MALFUNCTION POSSIBLE CAUSE REMEDY The engine operates irregularly - Ignition rotor damaged. - Replace the rotor. - Water in fuel. - Drain the fuel tank and fill up with new fuel. Engine lacks power or poor - Fuel supply defective. - Clean the fuel system and verify its operation.
- Page 45 MALFUNCTION POSSIBLE CAUSE REMEDY The motorcycle is unstable - Cable interferes with the handlebar. - Move or loosen the cable just a little. - Steering stem locknut too tight. - Loosen the steering stem locknut. - Damaged or worn steering bearings. - Replace the steering bearings.
- Page 46 MALFUNCTION POSSIBLE CAUSE REMEDY falta text falta text angles Abnormal motorcycle noises Handlebar vibration - Excessive steering axles tolerances. - Tighten steering bracket and steering stem locknut to the correct torque values. - Loose handlebar bracket, and loos - Tighten steering bracket and steering stem locknut to the handlebar stem locknut.
- Page 47 In different sections of this manual you will find data and work specifications that must be done at an autorized GAS GAS dealer, because of this and to extend the useful life of the motorcycle, all periodical inspections must be carried out by specially trained professionals at a GAS GAS Post-Sale Service Shop.
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