CD Automation Revo TC 3ph User Manual

3ph temperature controller

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USER'S MANUAL
Rev. 7/2018
00001
CD Automation S.r.l.
Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel +39 0331 577479 – Fax +39 0331 579479
E-Mail:
Temperature Controller
info@cdautomation.com
Revo
- WEB:
www.cdautomation.com
TC 3ph
Part 1

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Summary of Contents for CD Automation Revo TC 3ph

  • Page 1 TC 3ph Revo USER’S MANUAL Rev. 7/2018 Temperature Controller 00001 Part 1 CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
  • Page 2 CD Automation srl pag. 2 di 122...
  • Page 3: Table Of Contents

    CD Automation srl 1 Important warnings for safety ________________________________________ 8 2 Note ____________________________________________________________ 9 3 Identification and Order Code _______________________________________ 10 3.1 Identification of the unit ______________________________________________ 10 3.2 Order Code ________________________________________________________ 11 4 Technical Specifications ____________________________________________ 12 4.1 Environmental installation conditions ____________________________________ 12 4.2 Derating Curve _____________________________________________________ 12...
  • Page 4 CD Automation srl 14.3.3 Alarm Out _____________________________________________________________________ 37 14 3 4 Action of alarm output. ___________________________________________________________ 38 14.3.5 Resetting of an Alarm ____________________________________________________________ 38 14.3.6 Alarm mask ___________________________________________________________________ 39 Cntr 14.4 Control Group ( ) _____________________________________________ 40 14.5 OUT Group( ) _________________________________________________ 43 14.6 Group...
  • Page 5 CD Automation srl 18.1 introduction to Modbus Protocol _______________________________________ 77 18.2 TABLE 0 _________________________________________________________ 79 18.3 WORDS ADDRESS __________________________________________________ 79 18.4 BITS ____________________________________________________________ 88 18.5 TABLE 1 (WEST 6600) ______________________________________________ 89 18.6 Status Table (Word 7) ______________________________________________ 90 19 Default Parameter Loading _________________________________________ 92 19.1 User procedure ____________________________________________________ 92...
  • Page 6 CD Automation srl 22.8 Relè 1 Test ______________________________________________________ 117 22.9 Relè 2 Test ______________________________________________________ 117 22.10 Relè 3 Test _____________________________________________________ 118 22.11 Relè 4 Test _____________________________________________________ 118 22.12 Out 4 mA Test ___________________________________________________ 118 22.13 Out 20 mA Test __________________________________________________ 118 22.14 Input 1 Test ____________________________________________________ 118...
  • Page 7 CD Automation srl CD Automation s.r.l. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italia P.I. 08925720156 -Tel. (0331) 577479 - Fax (0331) 579479 Internet : www.cdautomation.com - E-MAIL: info@cdautomation.com Dichiarazione di Conformità Declaration of Conformity PRODUTTORE: PRODUCT MANUFACTURER: CD Automation S.R.L.
  • Page 8: Important Warnings For Safety

    CD Automation srl 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
  • Page 9: Note

    Caution: This icon is present in all the operational procedures where the Improper operation can cause damage for the unit. CD Automation reserves the right to modify the own products and this manual without any advise. pag. 9 di 122...
  • Page 10: Identification And Order Code

    CD Automation srl 3 Identification and Order Code 3.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product.
  • Page 11: Order Code

    CD Automation srl 3.2 Order Code pag. 11 di 122...
  • Page 12: Technical Specifications

    CD Automation srl 4 Technical Specifications 4.1 Environmental installation conditions 0-40°C at nominal current. Over 40°C use the Ambient temperature derating curve. Storage temperature -25°C a 70°C Don’t install at direct sun light, where there Installation place are conductive dust, corrosive gas, vibration or water and also in salty environmental.
  • Page 13: Dimensions And Weight

    CD Automation srl 5.1 Dimensions and Weight REVO C 3PH Size W(mm) H(mm) D(mm) Weight (kg) 5.2 Fixing holes pag. 13 di 122...
  • Page 14: Wiring Instructions

    CD Automation srl 6 Wiring instructions Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 6.1 Out Terminal (Terminal block M1) Digital Terminal Description SSR Out DI Input Relay Out Input/Output OUT4 SSR–...
  • Page 15: Connection Diagram

    CD Automation srl 6.5 Connection Diagram Revo TC Basic: Revo TC with flat wiring system Option: pag. 15 di 122...
  • Page 16 CD Automation srl Caution: this procedure must be performed only by qualified persons. * See Out terminal chapter for more informations Only with flat wiring system Option: connect with proper cable (RJ45 Cat 5E Patch Cable UTP) as shown: pag. 16 di 122...
  • Page 17: Access To Ln - Tn Terminal Screw

    CD Automation srl The cable supplyed by CD Automation are Code Lenght 0,15 m ICOC U5EB-001 0,3 m ICOC U5EB-003-GREE 0,5 m ICOC U5EB-005-GREE ICOC U5EB-010-GREE ICOC U5EB-020-GREE ICOC U5EB-030-GREE ICOC U5EB-050-GREE 7,5 m ICOC U5EB-075-GREE 10 m ICOC U5EB-100-GREE...
  • Page 18: Tu Module Basic

    CD Automation srl 7 TU Module Basic Revo TU is a termination unit that provides the power supply and RS485 comms (modbus RTU) for up to max 10 REVO TC units. Terminal block M1 Terminal Description RS485 B - RS485 A +...
  • Page 19: Control Panel

    CD Automation srl 8 Control Panel The keyboard is composed of four push button properly identified and protected: depending on the status of each device button assumes a specific function, as described below. Text or Combination Description of function associated...
  • Page 20 CD Automation srl Operating during numeric editing Reaches the max / min set for the actual parameter (▲ / ▼) + M AN Configuration during numeric editing Reaches the max / min set for the current parameter Operating F UN C + MA N t >...
  • Page 21: Display

    CD Automation srl 9 Display During operation, normal operating, the top display shows the process variable while the lower display the current setpoint. Note: if the restriction is enabled to changes in setpoint (SPU, SPD), the setpoint value displayed may not match the actual value. In fact, if the group parameter SPUS misc configuration is set to appear FNSP the SP arrival, otherwise the current SP.
  • Page 22: Indicators

    CD Automation srl 9.1 Indicators LED1 Switched on when the output 1 is ON state. LED2 Switched on when the output 2 is ON state. LED3 Switched on when the output 3 is ON state. LED4 Switched on when the output 4 is ON state.
  • Page 23: Operative Mode

    CD Automation srl 10 Operative Mode Description: In operating mode, parameters can be viewed and modified in the present state of the device: to access the programming procedure, press the F U N C button and release it within 3 seconds.
  • Page 24: Functions

    CD Automation srl 11 Functions 11.1 Special Functions By pressing for 3 sec the keys UP and MAN and the lower display, if enabled, the load current. The next press the same button for 3 seconds will return to the SetPoint By pressing the F U NC key for 3 seconds, you can see on the lower display in the following order: •...
  • Page 25: Manual Mode

    CD Automation srl 11.2 Manual Mode The manual mode can be activated by holding down the MAN button for 3 seconds, if enabled in the configuration (group misc parameter mnFn <> nonE) and only in normal operating mode. Il display superiore visualizza la variabile di processo.
  • Page 26: Showing Leakage Alarm

    CD Automation srl 11.4 Showing leakage alarm The alarm condition detected in the measurement of current through the current transformer is indicated in OR on the relay or on the relays assigned to alarm 3. Il The current sampling is done only if the state's output, which is inserted in the current transformer is unenergized for at least 200ms:if during the current cycle time is not carried out any sampling, the value shown by the lower display will be "----".
  • Page 27: Detection Of Malfunctions

    CD Automation srl 13 Detection of malfunctions The instrument can detect the following abnormal conditions of the process variable: • over-range • under-range • sensor leads break The condition of over-range is displayed by the characters "Undr" flashing in the upper display.
  • Page 28: Programming Procedure

    CD Automation srl 14 Programming Procedure 14.1 Programming procedure Diagram Figure 1 shows the state diagram of the programming process through which shows the strings displayed by the two front LCD display. Fig 1 pag. 28 di 122...
  • Page 29: Set Point Group ( Sp )

    CD Automation srl 14.2 SET POINT Group ( SP ) SETPOINT Upper Display Lower Display Valore di setpoint Range ↔ SELFTUNE (available only if can be activated) Stun Upper Display Lower Display On or Off AUXILIARY SETPOINT Upper Display Lower Display...
  • Page 30 CD Automation srl RATE OF CHANGE FOR POSITIVE CHANGES OF SETPOINT Upper Display Lower Display Value of rate of change applied to any positive change in setpoint. Range 1 ↔ 100 digit/min Inf : rate of change forced to a Step.
  • Page 31: Alarm Group ( Al )

    CD Automation srl 14.3 ALARM Group ( AL ) SILENCED ALARM (appears only with at least one of programmable alarms with manual reset) Upper Display mrSt Lower Display Functioning: To silence the active alarms stored, press key F U N C .
  • Page 32 CD Automation srl ALARM2 THRESHOLD Upper Display Lower Display Actual value Range Process alarm Limit of span Band alarm 0 ↔ 500 Deviation alarm -500 ↔ 500 ISTERESI ALARM2 Upper Display HSA2 Lower Display Actual value Range 0.1% ↔ 100.0% of the span or 1LSD...
  • Page 33: Alarm Function

    CD Automation srl 14.3.1 Alarm Function General notes: A aut atic regu ati r supervisi ta es i t c siderati differe t a ar s In general, the alarms are "digital" elements or rather elements that can take only two values (true or false) because rhe condition that describes the alarm can only be 'true' (ON) or "false"...
  • Page 34 CD Automation srl Ba d A ar We define "Contolling system" any automated system capable of performing the necessary actions to maintain the controlled variable (which usually coincides with the measured variable) as close as possible to a certain value (which is called set point) The band alarm is a type of alarm that can only be done on a "...
  • Page 35 CD Automation srl Deviati A ar Also the deviation alarm can only be done on a " Controlling system" because it links the value of the threshold set point but in some ways is a cross between Process and Band alarm .
  • Page 36 CD Automation srl Note: The band and deviation alarms automatically moving the absolute value of the threshold when you change the set point value. The process alarm, however, is indifferent to changes of set points. pag. 36 di 122...
  • Page 37: Alarm Hysteresis

    CD Automation srl 14.3.2 Alarm Hysteresis The purpose of the hysteresis is to prevent, when the measurement is near the thresholdand there are disturbances on the measure, the alarm state changes continuously from ON to OFF and vice versa. To do this it’s possible to define a "safety margin" so that the alarm goes ON when the measure reaches a specified value (A) but does not go OFF before the measure reaches another value (B) more closely to the optimal condition.
  • Page 38 CD Automation srl 14.3.4 Action of alarm output. (a s i dicated as "A ar Acti ") Whe a a ar status is ass ciated with the state f a physica utput (ex re ay) Qua d a stat di u a ar e : ass ciat stat di u uscita fisica (es re :) it’s necessary to define the...
  • Page 39 CD Automation srl 2) A ar with c diti ed reset Are a ar s that whe is ru i g the a ua reset activate the a ar i 'FF c diti y if the a ar diti ger prese t...
  • Page 40 CD Automation srl 14.4 Control Group ( Cntr ) PROPORTIONAL BAND Upper Display Lower Display Actual value Range No selftune with O2Fn ≠ Cool 1.0% ↔ 100.0% dello span No selftune with O2Fn = Cool 1.5% ↔ 100.0% dello span Selftune with O2Fn ≠...
  • Page 41 CD Automation srl DERIVATIVE TIME (availabele only with PI - CntF = Pi (miSC group of configuration)) Upper Display Lower Display Actual value Range 00.01 ↔ 10.00 mm.ss With selftune activated, the derivative time is equal to tI / 4 INTEGRAL PRELOAD (availabele only with PID or PI - CntF <>...
  • Page 42 CD Automation srl RELATIVE COOLING GAIN (availabele only with PID or PI - CntF <> onoF (miSC group of configuration) with at least one output set as cooling) Upper Display Lower Display Actual value Range 0.20 ↔ 1.00 When selftune is active and rCEn = On the range become PAL = AIr 0.85 ↔...
  • Page 43 CD Automation srl 14.5 OUT Group( Out ) TIME OF CICLE OUT1 (available only with at least one output set as heating not analogic) Upper Display Lower Display Actual Value. Range 1 ↔ 200 seconds SUPERIOR LIMIT OUTPUT Upper Display Lower Display Actual Value.
  • Page 44 CD Automation srl THRESHOLD VALUE FOR BREAK-DOWN ALARM (available only if HCEn = On) Upper Display Lower Display Actual Value (A) Range 0 ↔ FULL SCALE (see HCHS) Note When the output that is added to the current transformer is in excited state of relays, the •...
  • Page 45 CD Automation srl 14.6 Group EHT (Functions setted also from input1 and input2) The functions Auto/Manual • SP/SP1 • Tune Insertion • Silencing the alarm • Control group selection • may be controlled from key panel, from serial or contact of input. To avoid conflicts, through this group, is possible to select from which of these functions will be controlled.
  • Page 46 CD Automation srl COMMAND TUNE INSERTION (available only if is present a contact module or digital IO on Input1 or Input2 and if one of the two input is configured for tune insertion) Upper display tnoP Lower display Actual Value...
  • Page 47 CD Automation srl 14.7 Group DEF (default of run time Loading) Upper display Lower display By pressing the key FUNC the default value are loaded 14.8 Group PAL1 (Pallet 1 control parameters) PROPORTIONALE BAND Upper display Lower display Actual Value Range No selftune with O2Fn ≠...
  • Page 48 CD Automation srl INTEGRAL TIME (available only with PID o PI - CntF <> onoF (group miSC of configuration)) Upper display Lower display Actual Value Range 00.01 ↔ 20.00 mm.ss Beyond the maximum value, the display of the integral action is excluded.
  • Page 49 CD Automation srl RELATIVE COOLING GAIN (available only with PID or PI - CntF <> onoF (group miSC of configuration)) Upper display Lower display Actual Value Range 0.20 ↔ 1.00 When selftune is actve and rCEn = On the range become PAL = AIr 0.85 ↔...
  • Page 50 CD Automation srl pag. 50 di 122...

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