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Zmotion ZMC464 Hardware Manual

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ZMC464 Hardware Manual Version1.3
ZMC464 Controller Hardware Manual
Version 1.3
1

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Summary of Contents for Zmotion ZMC464

  • Page 1 ZMC464 Hardware Manual Version1.3 ZMC464 Controller Hardware Manual Version 1.3...
  • Page 2 Copyright statement This manual is copyrighted by Shenzhen Technology Co., Ltd., without the written permission of the Zmotion Technology, no person shall reproduce, translate and copy any content in this manual. ZMC controller software involved in details as well as the introduction and routines of each instruction, please refer to ZBASIC software manual.

  • Page 3: Table Of Contents

    1.1 Connection Configuration ....................4 1.2 Installation and Programming ..................... 5 1.3 Features ..........................6 Chapter II Hardware Description ...................... 7 2.1 ZMC464 Series Controller ....................7 2.1.1 Order Information ....................8 2.2 Wiring Reference ........................ 9 2.2.1 Power Interface ...................... 10 2.2.2 Communication Interface ..................

  • Page 4: Chapter I Controllers Introduction

    ZMC464 Hardware Manual Version1.3 Chapter I Controllers Introduction ZMC is the abbreviation of network motion controller model launched by ZMOTION technology. ZMC464 series controller supports EtherCAT bus connection, the fastest refresh cycle is 100μs (within 16 axes), and supports linear interpolation of up to 64 axes, interpolation of circular, spherical, electronic cam, electronic gear, synchronous following, virtual axis setting etc.

  • Page 5: Installation And Programming

    ZMC464 Hardware Manual Version1.3 1.2 Installation and Programming ZDevelop Development Environment ZMC controller is programmed and debugged by ZDevelop software. ZDevelop, the software is easy to program, compile and debug. Link ZDevelop and controller through serial, 485, USB or Ethernet.

  • Page 6: Features

    ZMC464 Hardware Manual Version1.3 1.3 Features ⚫ Motion control of up to 64 axes (3 pulse axes + ECAT axes). ⚫ Pulse output mode: direction / pulse or double axes. ⚫ The fastest refresh cycle of ECAT is 100μs (within 16 axes, and needs special version).

  • Page 7: Chapter Ii Hardware Description

    ZMC464 Hardware Manual Version1.3 Chapter II Hardware Description 2.1 ZMC464 Series Controller ZMC464 ZMC464-16 ZMC464-32 Axes Max extended axes Type of basic axes ECAT basic axes, plus 3 pulse output/encoder-axis. Internal IO 24 inputs and 12 outputs (with overcurrent protection), each axis has another 1 input and 1 output.

  • Page 8: Order Information

    ZMC464 Hardware Manual Version1.3 General input and output with another 2 pulse and 2 encoder functions, which can be configured through ATYPE. ZMC4XX Series support ZMOTION XPLC function, which can do configuration display through net. 2.1.1 Order Information Model Specification Description...

  • Page 9: Wiring Reference

    ZMC464 Hardware Manual Version1.3 2.2 Wiring Reference ➢ ZMC464 has 64 basic axes, which supports up to 64 virtual axes, also can be extended axes through expansion module. ➢ There are 24 general inputs, 12 outputs (additional 1 input and 1 output), 2 0-10V DAs, 1 RS232, 1 RS485 1 USB drive and one Ethernet.

  • Page 10: Power Interface

    External power ground FG/EARTH Shield ZMC464 series controller uses single power, and the ZMC0-2 series and ZIO extension cards use double power. Controller 5V axes and encoder interface use internal power, IO uses external power supply, extended axes and encoders through ZIO expansion module use...

  • Page 11: Communication Interface

    ZMC464 Hardware Manual Version1.3 2.2.2 Communication Interface PIN NO Name Description 485B 485- 485A 485+ EGND External ground CANL CAN differential data + CANH CAN differential data - When multi controllers are linked on CAN bus, it is necessary to connect 120 Ω...

  • Page 12: General Input

    ZMC464 Hardware Manual Version1.3 PIN NO Name Description Receive data PIN Send data PIN EGND External ground External 5v output, it supplies text screen. Crossover cable with two female head is needed when try to link to computer. 2.2.4 General Input Additional 1 input in each axis channel.

  • Page 13: Input 16-23

    ZMC464 Hardware Manual Version1.3 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 ◼ Input 0 and input 1 both have latch input A and latch input B functions at the same time. 2.2.4.2 Input 8-15 Name...

  • Page 14: General Output

    ZMC464 Hardware Manual Version1.3 IN17 Input 17 IN18 Input 18 IN19 Input 19 IN20 Input 20 IN21 Input 21 IN22 Input 22 IN23 Input 23 2.2.5 General Output Output Circuit Additional 1 output in each axis without current amplification. See interface description for details.

  • Page 15: Output 8-11

    External Ground OUT8 Output 8 OUT9 Output 9 OUT10 Output 10 OUT11 Output 11 2.2.6 DA Signal Name Description Reserved Reserved 0-10V analog output 0 0-10V analog output 1 DAGND External power analog ground Inside DA of ZMC464 uses internal power.

  • Page 16: Usb Drive

    ZMC464 Hardware Manual Version1.3 2.2.7 USB Drive Name Description USB drive+5V power output Differential data D- Differential data D+ Internal ground 2.2.8 Axis Interface 2.2.8.1 Axis 0-2 ◼ It provides 0V and +5V, which can provide 5V power for the encoder.
  • Page 17 ZMC464 Hardware Manual Version1.3 Digital output PUL - Servo/stepper pulse output Reserved Reserved Digital ground OVCC + 24V output (recommended as Reserved Reserved Reserved Reserved Encoder input Encoder input Encoder input Digital output Digital output DIR- Servo/stepper directional output PUL+...

  • Page 18: Wiring Reference For Low-Speed Differential Pulse Or Encoder Axis

    ZMC464 Hardware Manual Version1.3 2.2.8.1 Wiring Reference for Low-speed Differential Pulse or Encoder Axis Differential Connection Single-ended Connection Encoder connection...
  • Page 19 ZMC464 Hardware Manual Version1.3...

  • Page 20: Wiring Reference For High-Speed Differential Pulse Or Encoder Axis

    ZMC464 Hardware Manual Version1.3 2.2.8.2 Wiring reference for High-speed Differential Pulse or Encoder Axis If the low-speed differential pulse meets speed requirement, use low-speed differential pulse preferentially. Or if need to use high-speed differential pulse, do connect internal digital GND of controller with GND of high-speed pulse interface of drive.
  • Page 21 ZMC464 Hardware Manual Version1.3 Wiring reference of ZMC464 and Panasonic high-speed pulse...

  • Page 22: Chapter Iii Expansion Module

    ZMC464 Hardware Manual Version1.3 Chapter III Expansion Module There are ZIO series expansion modules which support ZCAN protocol and EIO series expansion modules which support EtherCAT protocol. See related hardware manual for reference. 3.1 Wiring Reference For CAN, Input, Output and Power ZMC3 series controller uses single power.

  • Page 23: Chapter Iv Common Problems

    ZMC464 Hardware Manual Version1.3 Chapter IV Common Problems Problems Suggestions Motor does not rotate. Check whether the ATYPE of the controller is correct; Check whether the pulse input mode matches the input pulse mode of the drive; Check whether the motor already reached hardware or software position limit, resulting in ALM signal comes.
  • Page 24 ZMC464 Hardware Manual Version1.3 Check whether the input number matches the ID of the IO board. The output does not work. Check whether the IO is supplied normally; The IO also needs supply. Check whether the output number matches the ID of the IO board.

  • Page 25: Chapter V Hardware Installation

    ZMC464 Hardware Manual Version1.3 Chapter V Hardware Installation 5.1 ZMC464Installation Size Unit：mm mounting hole diameter 4.5mm...

This manual is also suitable for:

Zmc464-16Zmc464-32

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