Zmotion ZMC420SCAN Hardware Manual

Bus motion controller
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ZMC420SCAN bus motion controller
hardware manual
Version 1.0

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Summary of Contents for Zmotion ZMC420SCAN

  • Page 1 ZMC420SCAN bus motion controller hardware manual Version 1.0...
  • Page 2 ZMC420SCAN Motion Controller Copyright statement The copyright of this manual belongs to Shenzhen Zhengshen Technology Co., Ltd. Without the written permission of Zhengshen, no one can reprint, translate and copy any content in this manual. Refer to the ZBASIC software manual for detailed information about the ZMC controller software and the introduction and routines of each instruction.
  • Page 3 ZMC420SCAN Motion Controller machine! Please be sure to design an effective safety protection device in the machine, and add an error handling program to the software, otherwise the loss caused by the company is not obliged or liable.
  • Page 4: Table Of Contents

    ZMC420SCAN Motion Controller table of Contents ZMC420SCAN Bus Motion Controller Hardware Manual ......1 Chapter One Controller Introduction .......... 3 1.1 Connection configuration ..........3 1.2 Installation and programming ......... 4 1.3 Features ............. 4 Chapter two Hardware description ..........5 2.1 ZMC420SCAN Series model specifications .......
  • Page 5: Chapter One Controller Introduction

    ZMC is the abbreviation of the network motion controller model introduced by the positive motion technology. ZMC420SCAN bus controller supports ECAT / RTEX bus connection, supports up to 20 axis motion control, supports linear interpolation, arbitrary arc interpolation, space arc, spiral interpolation, electronic cam, electronic gear, synchronous follow, virtual axis settings Etc .;...
  • Page 6 ZMC420SCAN Motion Controller The ZMC motion controller supports Ethernet, USB, CAN, 485 and other communication interfaces. It can connect various expansion modules through the CAN bus to expand the number of input and output points or motion axes (120 ohm resistors need to be connected in...
  • Page 7: Installation And Programming

    The program can be developed using VC, VB, VS, C ++ Builder, C #, etc. software. When debuggingZDevelop software is connected to the controller at the same time, and the dynamic library zmotion.dll is needed when the program runs. 1.3 Features ●...
  • Page 8 ZMC420SCAN Motion Controller some solenoid valves. ● U disk interface, RS485 interface, Ethernet interface. ● Support up to 16-axis linear interpolation, arbitrary space circular interpolation, helical interpolation, spline interpolation. ● Support pulse axis / bus axis / galvanometer axis mixed interpolation.
  • Page 9: Chapter Two Hardware Description

    ● stand by ZBasic multi-file multi-task programming. ● A variety of program encryption means to protect customers' intellectual property rights. ● Power failure detection, power failure storage. Chapter two Hardware description 2.1 Model specification of ZMC420SCAN series ZMC420SCAN Number of basic axes Maximum number...
  • Page 10 ZMC420SCAN Motion Controller axis 6/7/8/9 / can be configured as an encoder with ATYPE = 3, thus mapping to the encoder of axis 0-3. Axis 4/5/6/7 can be configured as galvanometer axis with ATYPE = 21. Single-ended pulse axis needs to pass AXIS_ADDRESS is used to force the configuration of the local axis.
  • Page 11: Zmc420Scan Wiring

    XPLC, which can be configured and displayed through the network. 2.2 ZMC420SCAN wiring ZMC420SCAN has 20 axes, up to 32 virtual axes. ZMC420SCAN can be expanded by expansion module axis. The ZMC420SCAN board comes with 24 general-purpose input ports and 12 general-...
  • Page 12 (one additional input port and one for each axis) Output port), 2 0-10V AD, 2 0-10V DA. ZMC420SCAN has one RS232 serial port, one RS485, and one Ethernet interface. ZMC420SCAN has a CAN bus interface that supports connection of expansion modules through the ZCAN...
  • Page 13: Power Interface

    Safety ground / EARTH shield ZMC420SCAN series controllers are powered by a single power supply, and ZMC0-2 series and ZIO expansion cards are powered by dual power supplies. 5V shaft and encoder interface use internal power supply, IO uses external power supply;...
  • Page 14 ZMC420SCAN Motion Controller EGND External power ground CANL CAN differential data CANH CAN differential data + When multiple controllers are connected on the CAN bus, it is necessary to connect 120 ohms in parallel to the CANL and CANH terminals of the two sides of the...
  • Page 15: Rs232 Interface

    ZMC420SCAN Motion Controller resistance. The communication interface of ZMC4 series adopts external 24V power supply, please pay attention when connecting with other controllers or touch screens. 2.2.3 RS232 interface: RS232 interface. Its 9pin pin is defined as follows: name Explanation...
  • Page 16 ZMC420SCAN Motion Controller description.
  • Page 17 ZMC420SCAN Motion Controller 2.2.4.1 Enter 0-7: name Explanatio Default number function EGND External power ground EGND External power ground Latch A, EA6 Enter 0 Latch B, EB6 Enter 1 Latch C, EZ6 Enter 2 Latch D, EA7 Enter 3 Enter 4...
  • Page 18 ZMC420SCAN Motion Controller IN12 Enter 12 IN13 Enter 13 IN14 Enter 14 IN15 Enter 15 Single-end encoder shafts 6-9 need to be forcedly configured with a local shaft through AXIS_ADDRESS before they can be used. 2.2.4.3 Enter 16-23: name Explanatio...
  • Page 19: General Output

    ZMC420SCAN Motion Controller IN16 Enter 16 IN17 Enter 17 IN18 Enter 18 IN19 Enter 19 IN20 Enter 20 IN21 Enter 21 IN22 Enter 22 IN23 Enter 23 2.2.5 General output: Output circuit There is another universal output port without current amplification in each axis signal, see the description of the axis interface.
  • Page 20 ZMC420SCAN Motion Controller output Single-ended pulse axes 6-11 need to be forced to configure a local axis through AXIS_ADDRESS before they can be used.
  • Page 21: Output 3-11

    Only the output is ON or not can the PWM be actually output, which can be used to control the laser energy The output of ZMC420SCAN 0-7 has the function of precise output, the precise output function of each output is...
  • Page 22: U Disk Interface Signal

    0-10V analog input 0-10V analog output port 0 0-10V analog output AGND Internal power supply analog ground ZMC420SCAN internal DA is adopted Internal power supply. 2.2.7 U disk interface signal: name Explanation number U disk + 5V power output Differential data...
  • Page 23: Axis Interface Signal

    ZMC420SCAN Motion Controller Internal power ground 2.2.8 Axis interface signal: provided 0V and + 5V output, can provide 5V power supply for the encoder. Before the axis is used, the use of the axis must be configured through the ATYPE parameter.
  • Page 24 ZMC420SCAN Motion Controller OVCC External E + 24V output Suggestion only spare spare spare spare EA + Encoder input EB + Encoder input EZ + Encoder input Internal power ground twenty Internal power ground...
  • Page 25: Low Speed Differential Pulse Port And Encoder Wiring Reference

    ZMC420SCAN Motion Controller twenty DIR- Servo or step direction output twenty PUL + Servo or step pulse output three twenty Internal power ground four spare spare spare spare 2.2.8.1 Low speed differential pulse port and encoder wiring reference: Differential connection...
  • Page 26 ZMC420SCAN Motion Controller Encoder connection ZMC420SCAN controller and Panasonic A5 servo drive low speed differential pulse port wiring reference If a high-speed differential pulse port or encoder is connected, the...
  • Page 27 ZMC420SCAN Motion Controller controller 24 pin GND and driver 13 must be connected.
  • Page 28: High-Speed Differential Pulse Port And Encoder Wiring Reference

    ZMC420SCAN Motion Controller Pin 25 GND is connected. 2.2.8.2 High-speed differential pulse port and encoder wiring reference: When the speed meets the requirements, the low-speed differential pulse port is preferentially used. When using the high-speed differential pulse interface, be sure to connect the internal digital ground of the controller to the high-speed pulse port reference ground of the driver.
  • Page 29: Galvanometer Interface Signal

    ZMC420SCAN Motion Controller ZMC420SCAN controller and Panasonic A5 servo drive high-speed differential pulse port wiring reference 2.2.9 Galvanometer interface signal:...
  • Page 30: Rtex Drive Settings

    ZMC420SCAN Motion Controller sign Expl number anat CLOCK- Clock signal SYNC- Sync signal- Xchannel- Galvanometer X channel signal- Ychannel- Galvanometer Y channel signal- Keep STATUS- Galvanometer status signal- Keep Digitally CLOCK + Clock signal + SYNC + Sync signal +...
  • Page 31: Third Chapter Expansion Module

    When used, the two channels of the IO board are used. The power supply can be connected to a power supply. When the ZMC420SCAN controller and ZIO expansion module are powered by different power supplies: the controller power supply EGND should be connected to the GND of the expansion module power supply, otherwise the CAN may be burned.
  • Page 32: Expansion Module Can Bus, Input And Output, Power Wiring Reference

    ZMC420SCAN Motion Controller When multiple ZIO expansion modules are connected to the CAN bus, a 120 ohm resistor must be connected in parallel to the ZIO expansion module CANL and CANH at the end. 3.1 Expansion module CAN bus, input and output, power...
  • Page 33 ZMC420SCAN Motion Controller The controller has been Check whether the connection between the drive and working normally, sending the motor is correct, the drive and the controller out pulses normally, but Whether the wiring between them is in good the motor does not rotate.
  • Page 34 ZMC420SCAN Motion Controller Large, the working current is small. Can control the motor, but It may be that the driver parameter settings are the motor appears not correct, check the driver parameter settings; Oscillation or overshoot. The acceleration and deceleration time and movement speed settings in the application software are unreasonable.
  • Page 35: Chapter Five Hardware Installation

    ZMC420SCAN Motion Controller chapter Five Hardware installation 5.1 ZMC420SCAN installation dimensions Unit: mm mounting hole diameter 4.5mm 5.2 Comprehensive wiring reference For expansion boards, please refer to "ZIO Expansion Card Hardware Manual" and "EIO Expansion Card Hardware Manual"...

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