Related Manuals for Metaflex Medicare EI1 2.0
Summary of Contents for Metaflex Medicare EI1 2.0
- Page 1 Metaflex Doors Europe BV Ambachtsstraat 11 NL - 7122 MP Aalten T +31 88 14 14 900 info@metaflexdoors.com www.metaflexdoors.com Installation manual Metaflex Medicare EI1 2.0 202571...
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Page 2: Table Of Contents
Table of Content Foreword ................................- 3 - Specifications..............................- 3 - Safety guidelines ..............................- 4 - Transport and storage ............................- 4 - Fastening materials ............................- 4 - Tools required ..............................- 5 - Necessary PPE ..............................- 5 - Installation steps .............................. -
Page 3: Foreword
10 years when maintained according to Metaflex Doors Europe's maintenance guidelines. Weight The weight of a Medicare EI1 2.0 door system depends on the clear width and height. The maximum weight of the door leaf is 320 kilograms. Assembly options Panel wall (through the wall), provided they are suitable for carrying the weight of the door. -
Page 4: Safety Guidelines
Transport Metaflex Doors takes care when packing the products. The door (system) and/or automation are shipped in crates or on pallets. During transport, no other goods may be stacked on the Metaflex packaging. Be careful not to shake the packaging. -
Page 5: Tools Required
6. Tools required Ø 5.3 S13 / S17 3/8”, 13mm TX-40 Ø 7.8 7. Necessary PPE Ensure to proceed with installation wearing specialized safety clothing/equipment. Safety goggles Helmet Hearing protection Safety shoes Gloves Doc QA No 10.20.33 Rev. 03 | 08.03.2023 Page 5 of 27... -
Page 6: Installation Steps
8. Installation steps Follow the described sequence and, if in doubt, contact Metaflex Doors Europe to clarify. DO NOT IMPROVISE as the doors have to be assembled according to certified guidelines. 8.1 Dimension check Check the dimensions and proceed. Check the width (B), the height (H) and the wall thickness (D) of the door opening with floor plan. -
Page 7: Frame Assembly
8.2 Frame assembly Step 1: Align the 3 frame components (left, right and top) and connect to eachother using the click-in construction as shown below. Step 2: Once the frame components are connected, align the frame around the wall opening and temporary fixate the frame with te help of bar clamps. - Page 8 Step 3: Measure the distance from the finished floor level to the inside frame heightat the 3 points (see image below). This distance must be “Clear Opening Height”. Make sure all three positions are within tolerance by adjusting the frame along the wall.
- Page 9 Step 5: Using the silicone sealant from assembly kit 202569, surrounding (path along yellow highlight) the frame, seal both inside and outside to make it airtight and smoke resistance. Doc QA No 10.20.33 Rev. 03 | 08.03.2023 Page 9 of 27...
- Page 10 Step 6: Attach the Promaseal on the frame. Cut the Promaseal strips to the according sizes. Attach the Promaseal on the frame. Cut the Promaseal strips to the according sizes. The strips have a maximum length of 2150 mm. Therefore, devide one 60 mm strip in length over the two lateral frame parts.
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Page 11: Rail System Installation
8.3 Rail system installation ATTENTION: PLEASE USE CAUTION WHEN INSTALLING. FALL HAZARD! Step 1: Ensure that the fire-resistant strip is mounted behind the rail, should be already attached to create an offset of 6 mm between wall and rail. Rest the rail on top of the wall frame (rail support profile), and align it with the rail support profile on the opener side. - Page 12 Step 3: Unthighten the two bolts of the endstop at the opening side and slide the endstop near the clear opening. Correctly install both fire hooks to the wall through the rail using the self-tapping screws. All the required fastening material are in assembly kit number 200235.
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Page 13: Door Leaf Assembly
8.4 Door Leaf Assembly ATTENTION: PLEASE HANDLE WITH CARE Step 1: Prior installing the door leaf, first place the “door leaf top labyrinth” inside the wall frame labyrinth. Keep the labyrinth in an upwards placed position with the help of tape. Position the cutouts of the labyrinths away from the rail indentations. - Page 14 Step 2: Mount the track trolleys on top of the door leaf with M10 x 25 stainless steel bolts already mounted in the door. Ensure that the hooks [1] on the track trolleys are placed on the correct side. At the opening side, the hook should be placed upwards.
- Page 15 Step 3: Stand the door upright in front of the frame. Make sure that the track trolleys are aligned with the cutouts in the labyrinth. Lift the door into the rail making sure the wheels positioned onto the rail. Alignment of the labyrinth cutout and track trolley Wheel position after...
- Page 16 Step 4: Remove the tape thats keeping the labryint it in its upward position and install the labyrint on the door leaf with the help of stainless steel M6 x 16 Hexagon socket head screws. Tool: 5mm Allen key Doc QA No 10.20.33 Rev. 03 | 08.03.2023 Page 16 of 27...
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Page 17: Opener (Optional)
8.5 Opener (optional) Step 1: Install the openers on the door body using the instruction manual included. The black cap used in the opener is placed on the inside wall opening to damper if any contact with door frame. Doc QA No 10.20.33 Rev. 03 | 08.03.2023 Page 17 of 27... -
Page 18: Adjusting Door Leaf And Drive Belt
8.6 Adjusting door leaf and drive belt Adjust both the track trolleys so that no fouling occurs during operation and the door is fully sealed when in closed position. Adjusting height: Make sure that the door is in the open position and the trolleys are out of rail indents. - Page 19 8.6.1 Carriage Mount the carriage to the track trolley (M8x10). Tool: 13mm wrench (Torque: 25,5Nm) Alternatively if the motor is positioned above the rail – Mount the Drive Support bracket including the Carriage to the Track Trolley. Tool: 13mm wrench (Torque: 20Nm) Motor Driver Support bracket (if motor placed on top of rail)
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Page 20: Guiding Rollers Assembly
8.7 Guiding rollers assembly Step 1: Open the door and mark the drill points on the floor. Then drill 3 holes of ø 10 mm each on the marked points. ► The positioning of the guiding rollers as shown below is indicational. Place the guiding rollers on sight to get a proper sealing. - Page 21 Step 2: Assemble the guiding rollers from the supplied kit (VMF10063). 3x Cap GPN300 3x M8x50 Allen key bolts 3x M8 washer 3x Guiding roller excentric With metal stud Without metal stud inside inside 3x Guiding roller plastic 3x 8x30 inserts Step 3: Position the roller in the floor and adjust them by means of the excentric.
- Page 22 Step 4: Place the guiding roll cover into the gaps and snap it inside the cut-out. Press-in the cut-out profile by hand A = Sealant along the length of lower guide (Silicone from assembly kit 202569). Doc QA No 10.20.33 Rev. 03 | 08.03.2023 Page 22 of 27...
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Page 23: Canopy
8.8 Canopy ATTENTION: PLEASE HANDLE SAFELY WHEN HANGING THE PROTECTIVE COVER DUE TO FALL HAZARD! Step 1: Mount cap brackets on top of the rail. The number of delivered cap brackets depends on the length of the rail. Step 2: Snap-in the plastic/steel caps over the ends of the canopy and keep it aside. Step 3: Slide in the M8 hex bolt on the opening side of the rail assembly up to the very end possible. - Page 24 Step 4: Hang the Canopy onto the rail. The edge flange of the Canopy must hang-in the edge flange of the cap brackets. Step 5: Slide in the canopy cap locks to the M8 hex bolt inserted in step 3. Push the caps a bit outwards to make some slack/clearance.
- Page 25 Step 7: Mount the IXIO sensors on the holes provided, connect all the electrics (IXIO sensor and motor) to its correct supply unit and set the door to testing. Additional steps on controller configuration and IXIO sensor can be found in SDA (rail-automation) installation manual. Doc QA No 10.20.33 Rev.
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Page 26: Operations & Maintenance
The wire from the drag chain should be attached to the wheel set. Basic maintenance can be carried out by either a Metaflex Doors service technician or a member of your own staff. - Page 27 Metaflex Doors Europe BV Ambachtsstraat 11 7122 MP Aalten The Netherlands 088 – 14 14 900 www.metaflexdoors.com info@metaflexdoors.com Doc QA No 10.20.33 Rev. 03 | 08.03.2023 Page 27 of 27...
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