Related Manuals for Prochem Ninja Warrior 500 PSI
Summary of Contents for Prochem Ninja Warrior 500 PSI
- Page 1 Ninja Warrior 500 PSI Extractor Operating Instructions (ENG) MODELS: NWCU2250H 1.007-068.0 NWCU2350N 1.007-069.0 From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer 86398990B Legend Brands...
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Page 2: Machine Data Label
Warranty Registration Thank you for purchasing a Prochem product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. -
Page 3: Table Of Contents
Table of Contents Machine Data Label ......2 Overview ........2 Table of Contents . -
Page 4: How To Use This Manual
How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. -
Page 6: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. -
Page 7: Safety Labels
Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86398990B Legend Brands... -
Page 8: Grounding Instructions
Safety Grounding Instructions Grounding Pin THIS PRODUCT IS FOR COMMERCIAL USE ONLY. GROUNDING CONNECTION USING AN ADAPTOR Grounded Grounded ELECTRICAL: Outlet Box Adaptor Outlet FIGURE A In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each Metal Screw machine. -
Page 9: Operations
Operations Technical Specifications MODEL ITEM MEASURE Electrical 115 Volt, 60 hz, 15A Solution Pump 500 psi Solution Capacity 13 Gal Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 134 lbs 10070680 Weight-Full Solution... -
Page 10: Controls
Operations Controls 7. Adjustable Pressure Relief Valve 1. Vacuum Accessory Tool Hook-up 8. Heater Temperature Light (Units w/Heat Only) 2. Solution Pump Switch 9. Breaker for Vacuum 2 3. Vacuum 1 Switch 10. Breaker for Vacuum 1 4. Vacuum 2 Switch 11. -
Page 11: Machine Operation
Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer’s Care must be exercised in the use of all chemicals. label before using any product in this machine. -
Page 12: Pre-Run Inspection
Operations Pre-Run Inspection Heater Operation NOTE: Units with Heat Only 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. The solution fittings on the machine will become extremely hot during operation. Allow sufficient 3. -
Page 13: Cleaning
Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly. -
Page 14: Maintenance
Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the electrical source. -
Page 15: Vacuum Motor Replacement
Maintenance Vacuum Motor Carbon Brushes Replacement Only qualified maintenance personnel are to End Cap perform the following repairs. Vacuum Motor Replacement Carbon Brushes 1. Turn off all switches and unplug machine. 2. Remove hardware under front of machine to WARNING: The access component compartment. -
Page 16: Solution Pump Replacement
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. Seal and O-Ring Kit 8.756-049.0 8.756-049.0 8.756-049.0 86398990B Legend Brands... -
Page 17: Pressure Regulator
Maintenance Only qualified maintenance personnel are to perform the following repairs. Pressure Regulator For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. -
Page 18: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem... - Page 19 Suggested Spare Parts 86334490 DECK PLATE ASSY 86135320 BRUSH SET 86135320 BRUSH SET VACUUM 86010730 WASHER 86309790 WHEEL 86001660 HUBCAP SHAFT 86300070 HUBCAP 86007970 STRAINER 86199430 CASTOR 89247270 PUMP ASSY, 500 PSI 120V CA PUMP 87560490 VALVE & O-RINGS KIT 86398990B Legend Brands...
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Page 20: Suggested Spare Parts
Spare Parts List (1.007-068.0, 1.007-069.0) Ninja Warrior 500 PSI From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer 86398990B Legend Brands... - Page 21 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • REF - column refers to the reference number on the parts illustration. •...
- Page 22 Control Panel 86398990B Legend Brands...
- Page 23 Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86180350 ELL, 1/4FP X 1/4T BR 86202230 WASHER 9/16 S/S USS THICK 86002370 CLAMP, 7/16 DIA NYLON UL 86002450 COUPLER, 1/4 QD 86197390 ELBOW, 1/4NPT 45D STREET 86005700 NUT, 10-32 HEX W/STAR 86276820 SCR, 10-32 X 1/2 PTHMS BLK NP 86007140...
- Page 24 Control Panel with Heat 86398990B Legend Brands...
- Page 25 Control Panel with Heat SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86180350 ELL, 1/4FP X 1/4T BR 86202230 WASHER 9/16 S/S USS THICK 86002370 CLAMP, 7/16 DIA NYLON ULS 86002450 COUPLER, 1/4 QD 86197390 ELBOW, 1/4NPT 45D STREET 86005700 NUT, 10-32 HEX W/STAR 86276820 SCR, 10-32 X 1/2 PTHMS BLK NP...
- Page 26 Decals 86398990B Legend Brands...
- Page 27 Decals SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86399230 LABEL, NINJA, WARRIOR, LH 86399240 LABEL, NINJA, WARRIOR, RH 86399250 LABEL, NINJA, WARRIOR, W/ HEAT 86399260 LABEL, NINJA, WARRIOR, W/O HEAT 86398990B Legend Brands...
- Page 28 Electrical 86398990B Legend Brands...
- Page 29 Electrical SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86201510 SPACER NYLON 1/4ID X 1/2 OD 86005670 NUT, 1/2 NPT CONDUIT 86005700 NUT, 10-32 W/STAR WASHER PLTD 86273830 SCR, 1/4-20 X 1/2 HHCS SS 86006850 SET SCR, 1/4-20 X 1.25L 86256200 STRAIN RELEIF, 1/2 NPT FLEX 86255900...
- Page 30 Frame 86398990B Legend Brands...
- Page 31 Frame SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86199430 CASTER, SWIVEL 4" 250# CPCTY 86001660 HUBCAP, 5/8 SHAFT 86005810 NUT, 1/4-20 HEX NYLOCK SS 86276080 SCR, 10-32 X 1” PPHMS GRN 86010630 WASHER, 1/4 X 5/8 FLAT SS 86005700 NUT, 10-32 HEX W/STAR 86010730 WASHER, 5/8 X 1-3/16 FLAT SS...
- Page 32 Heater TO CONSOLE SOLUTION FROM PUMP 86398990B Legend Brands...
- Page 33 Heater SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86200260 HOSE,PULSE 47.0 1/4MPTX1/4MPT 86197360 ELBOW, 1/4 NPT STREET 86005810 NUT, 1/4-20 HEX NYLOCK SS 86273830 SCR, 1/4-20 X 1/2 HHCS SS 86233410 CLAMP, 3/4 DIA CUSHION 406 DIA 86010630 WASHER, 1/4 X 5/8 FLAT SS 86318310 CLAMP, 3.25 WORM GEAR SS 86318410...
- Page 34 Pump TO PRESSURE GAUGE TO SOLUTION TANK FROM SOLUTION TANK 86398990B Legend Brands...
- Page 35 Pump SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86190520 PLUG, 3/8 SOCHD BR 86200260 HOSE,PULSE 47.0 1/4MPT X 1/4MPT 86197270 ADPTR, 1/4MPT X 1/4FPT BR 86197290 BUSHING, 3/8 MPT X 1/4 FPT HEX 86233150 CLAMP, 3/8 WORM GEAR 86197360 ELBOW, 1/4 NPT STREET 86197420 ELBOW, 3/8NPT STREET...
- Page 36 Pump with Heat TO PRESSURE GAUGE FROM SOLUTION TANK TO HEATER 86398990B Legend Brands...
- Page 37 Pump with Heat SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86190520 PLUG, 3/8 SOCHD BR 86364360 HOSE, PULSE 19.5” 1/4MPT X 1/4MPT 86197270 ADPTR, 1/4MPT X 1/4FPT BR 86197290 BUSHING, 3/8 MPT X 1/4 FPT HEX 86233150 CLAMP, 3/8 WORM GEAR 86197360 ELBOW, 1/4 NPT STREET 86197420...
- Page 38 Recovery 86398990B Legend Brands...
- Page 39 Recovery SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86161460 DUMP VALVE, 1 1/2 86334490 DECK PLATE ASM, 6", YLW 86197820 ELBOW, 1.5 FPT X FS PVC 86004000 GASKET, TANK LID 86197040 NUT, 5/16-18 HEX ACORN PLTD 86273740 SCR, 1/4-20 X 1.50 HHCS SS 86273750 SCR, 1/4-20 X 5/8 HHCS SS 86275800...
- Page 40 Solution 86398990B Legend Brands...
- Page 41 Solution SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86173640 ADPT,3/8 BLKHD COMPLETE 86233150 CLAMP, 3/8 WORM GEAR 86238460 HOOK, STRAP 86317550 HOSEBARB, 3/8 MPT X 1/2 90 BR 86001550 HOSEBARB, 3/8 MPT X 3/8 HOSE 90° 86273740 SCR, 1/4-20 X 1.50 HHCS SS 86273830 SCR, 1/4-20 X 1/2 HHCS SS 86005810...
- Page 42 Vacuum, 2-Stage / 3-Stage 86398990B Legend Brands...
- Page 43 Vacuum, 2-Stage / 3-Stage SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86005810 NUT, 1/4-20 HEX NYLOCK SS 86274090 SCR, 10-32 X 1.5 PPHMS 86233430 CLAMP, 2.50 WORM GEAR 86010630 WASHER, 1/4 X 5/8 FLAT SS 86278990 WASHER, #8 X 3/8 FLAT 86311520 MANIFOLD, VACUUM, DUAL 86312990...
- Page 44 Wiring - without Heat -POWER CORD -PANEL -VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH -POWER CORD MOTOR MOTOR -PUMP MOTOR 86398990B Legend Brands...
- Page 45 Wiring - without Heat SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 98407910 HARNESS KIT, DUAL CORD 86398990B Legend Brands...
- Page 46 Wiring with Heat -FUSE 7AMP -PUMP MOTOR 86398990B Legend Brands...
- Page 47 Wiring with Heat SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 98407920 HARNESS KIT, HEATED 86398990B Legend Brands...
- Page 48 Serial Number REF. MODEL: SERIAL # 86398990B Legend Brands...
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