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Prochem Ninja Warrior 200 PSINWCU2220H Operating Instructions Manual

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Ninja Warrior 200 PSI
Operating Instructions (ENG)
MODELS:
From Serial Number (Ref No. 1*)
* See Serial Number page in
Spare Parts List or
call manufacturer
86399010-B
Extractor
NWCU2220H
10070660
NWCU2220N
10070650
07/16/15

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Summary of Contents for Prochem Ninja Warrior 200 PSINWCU2220H

  • Page 1 Ninja Warrior 200 PSI Extractor Operating Instructions (ENG) MODELS: NWCU2220H 10070660 NWCU2220N 10070650 From Serial Number (Ref No. 1*) * See Serial Number page in Spare Parts List or call manufacturer 86399010-B 07/16/15...

  • Page 2: Machine Data Label

    Warranty Registration Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

  • Page 3: Table Of Contents

    Table of Contents Machine Data Label ......2 Overview ........2 Table of Contents .

  • Page 4: How To Use This Manual

    How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...

  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended when plugged in.
  • Page 6 Safety IMPORTANTES MESURES DE SÉCURITÉ L’utilisation d’un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER CET APPAREIL. Pour réduire les risques d’incendie, de chocs électriques, ou de blessures Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Se reporter aux instructions de mise à...

  • Page 7: Hazard Intensity Level

    Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
  • Page 8 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante : AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.

  • Page 9: Safety Label Locations

    Safety Safety Label Locations NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé...

  • Page 10: Grounding Instructions

    Safety Grounding Instructions Grounding Pin THIS PRODUCT IS FOR COMMERCIAL USE ONLY. GROUNDING CONNECTION USING AN ADAPTOR Grounded Grounded Outlet Box ELECTRICAL: Outlet Adaptor FIGURE A In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each Metal Screw machine.

  • Page 11: Operations

    Operations Technical Specifications MODEL ITEM MEASURE Electrical 115 Volt, 60 hz, 15A Solution Pump 200 psi Solution Capacity 13 Gal Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 115 lbs 10070650 Weight-Full Solution...

  • Page 12: Controls

    Operations Controls 6. Adjustable Pressure Relief Valve 1. Vacuum Accessory Tool Hook-up 7. Heater Temperature Light (Units with Heat Only) 2. Solution Pump Switch 8. Breaker for Vacuum 2 3. Vacuum 1 Switch 9. Breaker for Vacuum 1 4. Vacuum 2 Switch 10.

  • Page 13: Machine Operation

    Operations Machine Operation • Chlorinated Hydrocarbons • Lysol* • Methyl Ethel Ketone (MEK) • Perchorethylene (perc) Care must be exercised in the use of all chemicals. • Phenolics Chemicals are poisonous and can pose a health risk. • Trichlorethylene Read and follow manufacturers instructions regarding dangers and correct usages.

  • Page 14: Pre-Run Inspection

    Operations Pre-Run Inspection Heater Operation NOTE: Units with Heat Only. 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. The solution fittings on the machine will become extremely hot during operation. Allow sufficient 3.

  • Page 15: Cleaning

    Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. Utilisez toujours des anti-mousses, en cas de formation de mousse. La mousse suspendra les grosses particules qui peuvent endommager l'aspi- rateur et laissera le liquide s'écouler dans le moteur de l'aspirateur sans entraîner l'arrêt du flotteur.

  • Page 16: Maintenance

    Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the electrical source.

  • Page 17: Vacuum Motor Replacement

    Maintenance Vacuum Motor Carbon Brushes Replacement End Cap Only qualified maintenance personnel are to perform the following repairs. Carbon Brushes Seul le personnel d'entretien qualifié peut effectuer des réparations. WARNING: The green ground wire Vacuum Motor Replacement must be attached for safe operation.

  • Page 18: Solution Pump Replacement

    Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. PUMP REPLACEMENT KITS 200 PSI CAM & BEARING KIT 86201170 VALVE & O-RINGS KIT 86201160 PLUNGER & SEALS KIT 86201150 86399010 Operators Manual - Ninja Warrior 200PSI...

  • Page 19: Pressure Regulator

    Maintenance Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. Pressure Regulator For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

  • Page 20: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem...

  • Page 21: Suggested Spare Parts

    Suggested Spare Parts 86334490 DECK PLATE ASSY 86135320 BRUSH SET VACUUM MOTOR 86309790 WASHER 86309790 WHEEL 86001660 HUBCAP SHAFT 86300070 HUBCAP 86201170 CAM & BEARING KIT 86201150 PLUNGER & SEALS KIT PUMP 86201160 VALVE & O-RING KIT 86199430 CASTER 86399010 Operators Manual - Ninja Warrior 200PSI...
  • Page 22 Spare Parts List (1.007-066.0, 1.007-065.0) Ninja Warrior 200PSI From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer 86399020-B 07/16/15...
  • Page 23 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • REF - column refers to the reference number on the parts illustration. •...
  • Page 24 Table of Contents How to Use this Spare Parts List ....2 Table of Contents ......3 Control Panel .

  • Page 25: Control Panel

    Control Panel 8-639-902-0 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 26 Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86202230 WASHER 9/16 S/S USS THICK 86002370 CLAMP, 7/16 DIA NYLON ULS 86002450 COUPLER, 1/4 QD 86197390 ELBOW, 1/4NPT 45D STREET 86005700 NUT, 10-32 HEX W/STAR 86276820 SCR, 10-32 X 1/2 PTHMS BLK NP 86007140 SWITCH, SPST 2-POSITION ROCKER 86008900...

  • Page 27: Control Panel With Heat

    Control Panel with Heat 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 28 Control Panel with Heat SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86202230 WASHER 9/16 S/S USS THICK 86002370 CLAMP, 7/16 DIA NYLON UL 86002450 COUPLER, 1/4 QD 86197390 ELBOW, 1/4NPT 45D STREET 86005700 NUT, 10-32 HEX W/STAR 86276820 SCR, 10-32 X 1/2 PTHMS BLK NP 86007140 SWITCH, SPST 2-POSITION ROCKER 86008900...

  • Page 29: Decals

    Decals 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 30 Decals SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86399230 LABEL, NINJA, WARRIOR, LH 86399240 LABEL, NINJA, WARRIOR, RH 86399250 LABEL, NINJA, WARRIOR, W/ HEAT 86399260 LABEL, NINJA WARRIOR, W/O HEAT 86399020 - Spare Parts List - Ninja Warrior 200 PSI...

  • Page 31: Electrical

    Electrical 8-639-902-0 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 32 Electrical SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86201510 SPACER NYLON 1/4ID X 1/2 OD 86005670 NUT, 1/2 NPT CONDUIT 86005700 NUT, 10-32 W/STAR WASHER PLTD 86273830 SCR, 1/4-20 X 1/2 HHCS SS 86006850 SET SCR, 1/4-20 X 1.25L 86256200 STRAIN RELEIF, 1/2 NPT FLEX 86255900...

  • Page 33: Electrical With Heat

    Electrical with Heat 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 34 Electrical with Heat SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86201510 SPACER NYLON 1/4ID X 1/2 OD 86005670 NUT, 1/2 NPT CONDUIT 86005700 NUT, 10-32 W/STAR WASHER PLTD 86273830 SCR, 1/4-20 X 1/2 HHCS SS 86006850 SET SCR, 1/4-20 X 1.25L 86256200 STRAIN RELEIF, 1/2 NPT FLEX 86255900...

  • Page 35: Frame

    Frame 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 36 Frame SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86199430 CASTER, SWIVEL 4" 250# CPCTY 86001660 HUBCAP, 5/8 SHAFT 86005810 NUT, 1/4-20 HEX NYLOCK SS 86276080 SCR, 10-32 X 1” PPHMS GRN 86010630 WASHER, 1/4 X 5/8 FLAT SS 86005700 NUT, 10-32 HEX W/STAR 86010730 WASHER, 5/8 X 1-3/16 FLAT SS...

  • Page 37: Heater

    Heater TO CONSOLE SOLUTION FROM PUMP 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 38 Heater SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86200260 HOSE,PULSE 47.0 1/4MPTX1/4MPT 86197360 ELBOW, 1/4 NPT STREET 86005810 NUT, 1/4-20 HEX NYLOCK SS 86273830 SCR, 1/4-20 X 1/2 HHCS SS 86233410 CLAMP, 3/4 DIA CUSHION .406 DIA 86010630 WASHER, 1/4 X 5/8 FLAT SS 86318310 CLAMP, 3.25 WORM GEAR SS 86318410...

  • Page 39: Recovery

    Recovery 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 40 Recovery SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86161460 DUMP VALVE, 1 1/2 86334490 DECK PLATE ASM, 6", YLW 86197820 ELBOW, 1.5 FPT X FS PVC 86004000 GASKET, TANK LID 86197040 NUT, 5/16-18 HEX ACORN PLTD 86273740 SCR, 1/4-20 X 1.50 HHCS SS 86273750 SCR, 1/4-20 X 5/8 HHCS SS 86275800...

  • Page 41: Pump

    Pump TO SOLUTION TANK FROM SOLUTION TANK TO SOLUTION OUTLET 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 42 Pump SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86190510 PLUG, 1/8P, BR 86200260 HOSE,PULSE 47.0 1/4MPTX1/4MPT 86199580 D/B BPR 200PSI 86323300 WASHER, 1/4" RUBBER 86197270 ADPTR, 1/4MPT X 1/4FPT BR 86233150 CLAMP, 3/8 WORM GEAR 86197360 ELBOW, 1/4 NPT STREET 86197390 ELBOW, 1/4NPT 45D STREET 86240500...

  • Page 43: Pump With Heat

    Pump with Heat TO SOLUTION TANK FROM SOLUTION TANK TO HEATER 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 44 Pump with Heat SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86190510 PLUG, 1/8P, BR 86323550 HOSE, 47" HP 1/4-MPT X 1/4-MPT 86199580 D/B BPR 200PSI 86323300 WASHER, 1/4" RUBBER 86197270 ADPTR, 1/4MPT X 1/4FPT BR 86233150 CLAMP, 3/8 WORM GEAR 86197360 ELBOW, 1/4 NPT STREET 86197390...

  • Page 45: Solution

    Solution 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 46 Solution SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86173640 ADPT,3/8 BLKHD COMPLETE 86233150 CLAMP, 3/8 WORM GEAR 86238460 HOOK, STRAP 86197940 HOSEBARB, 3/8 MPT X 1/2 HOSE 90° 86001550 HOSEBARB, 3/8 MPT X 3/8 HOSE 90° 86273740 SCR, 1/4-20 X 1.50 HHCS SS 86273830 SCR, 1/4-20 X 1/2 HHCS SS 86005810...

  • Page 47: Vacuum

    Vacuum 86399020 - Spare Parts List - Ninja Warrior 200 PSI...
  • Page 48 Vacuum SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86005810 NUT, 1/4-20 HEX NYLOCK SS 86274090 SCR, 10-32 X 1.5 PPHMS 86233430 CLAMP, 2.50 WORM GEAR 86010630 WASHER, 1/4 X 5/8 FLAT SS 86278990 WASHER, #8 X 3/8 FLAT 86311520 MANIFOLD, VACUUM, DUAL 86312990...

  • Page 49: Wiring

    Wiring -PANEL -PANEL -VACUUM -VACUUM -PUMP -VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH -POWER -POWER CORD CORD 13AMP 13AMP 13AMP 13AMP -TERMINAL -TERMINAL BLU/1 BLU-BLK/2 GRY/3 BLU/1 BLU-BLK/2 GRY/3 BLOCK BLOCK -FUSE -FUSE 4AMP 4AMP BLK-WHT BLK-WHT GRY-WHT GRY-WHT WHT/7 WHT/7...
  • Page 50 Wiring SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 98407900 HARNESS KIT, SINGLE CORD 86399020 - Spare Parts List - Ninja Warrior 200 PSI...

  • Page 51: Wiring With Heat

    Wiring with Heat -POWER CORD -PANEL -VACUUM -VACUUM -PUMP -HEAT -THERMO LIGHT SWITCH SWITCH SWITCH SWITCH YEL/12 -POWER CORD 13AMP 13AMP BLU/1 BLU-BLK/2 GRY/3 BRN/13 WHT/14 -TERMINAL BLOCK BLK/5 BRN-WHT -FUSE BLK-WHT/4 15AMP YEL/12 GRY-WHT BRN/16 BRN/16 -FUSE 4AMP WHT/15 JUMPER WHT/7 WHT/8...
  • Page 52 Wiring with Heat SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 98407920 HARNESS KIT, HEATED 86399020 - Spare Parts List - Ninja Warrior 200 PSI...

  • Page 53: Serial Number

    Serial Number REF. MODEL: SERIAL # 86399020 - Spare Parts List - Ninja Warrior 200 PSI...

  • Page 54: Notes

    Notes 86399020 - Spare Parts List - Ninja Warrior 200 PSI...

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