Combo Heating; System Requirements; Installation - A.O. Smith GPVX 75L Series Installation And Operating Manual

COMBO HEATING

This section serves as a guide for the installation and use
of "Combo" heating systems utilizing a domestic water
heater that has been specifically approved for such use.
It is written for those knowledgeable in the required trades
and professionals involved in the design and installation
of Combo Heating Systems.
It is the responsibility of the installer/designer to follow all
applicable codes to ensure the effectiveness and safety
of the installation.

System Requirements

The following requirements must be met for the installation
of Combo Heating Systems:
1. All components used for the distribution of water in
the heating loop must be suitable for potable water.
These include all piping, fittings, solder and fluxes,
pumps for circulation of water, valves, etc.
2. The water heater must not be connected to a hydronic
heating system that has been used previously. This
heater is not designed to be used in a space heating
only application.
3. No boiler treatment chemicals of any kind shall be
introduced into the system.
4. The Combo System components must be selected
and sized to meet and maintain the total calculated
demands for both domestic service hot water
and space heating requirement. The sizing and
installation must be performed in accordance with
good engineering practice such as "ASHRAE
Handbooks", HRAI's Unified Combo Guidelines,
"Hydronics Institute Manuals", ANSI Z223.1, CSA
F280, National/Provincial Building Codes, ANSI
and/or codes having jurisdiction.
5. The air handler (fan coil) and/or the circulating pump
in a baseboard hydronic loop will require a dedicated
120V circuit. This must be provided and identified for
this purpose.
6. All piping between the water heater and the air handler
or hydronic baseboard loop must be adequately
insulated to reduce heat loss.
7. If the local jurisdiction requires a back-flow preventer
in the cold water line, an expansion tank of adequate
size must be installed.
8. "Combo" Heating Systems require higher water
temperatures than other applications. When the
system is used to supply water for Combo Heating
applications, a means, such as mixing valve, must be
installed to temper the water in order to reduce scald
hazard potential (see Figure 17 & Figure 18).

Installation

The heating mode may be one of the following options:
A. A fan coil/air handler (Figure 17).
B. A hydronic baseboard (finned tube) loop/In floor
heating (Figure 18).
The following is a list of requirements for the installation
of option A or B.
100271597
1. Install shut-off valves and unions so that the water
heater can be isolated from the heating module should
servicing of the water heater become necessary.
2. Install a drain valve at the lowest point of the heating
loop so that water can be drained from the heating
module without affecting the water heater.
3. If the air handler does not have a venting means at
the highest point of the piping arrangement, install
an air bleed at the highest point of the plumbing
arrangement.
4. Install a solenoid valve before the side tap return to
prevent cold water from continuously entering the
water heater. Failure to install a solenoid valve could
cause "stacking" and cause the T&P valve to open.
EXPANSION TANK
HOT WATER
(OPTIONAL)
COLD SUPPLY
TO HOUSE
FIXTURE
CHECK VALVE (IF USED
REQUIRES EXPANSION TANK)
MIXING
VALVE
C
M
H
HOT
OUTLET
COLD
INLET
WATER
HEATER
SOLENOID
VALVE
Figure 17
EXPANSION TANK
HOT WATER
(OPTIONAL)
COLD SUPPLY
TO HOUSE
FIXTURE
CHECK VALVE (IF USED
REQUIRES EXPANSION TANK)
MIXING
VALVE
C
M
H
HOT
OUTLET
WATER
COLD
HEATER
INLET
SOLENOID
VALVE
Figure 18
CHECK
VALVE
EXTERNAL
FLOW
CIRCULATOR
CONTROL
HOSE BIB
(OPTIONAL)
RETURN
DRAIN/
SUPPLY PURGE
VALVE
INTERNAL
CIRCULATOR
AIR
HANDLER
CHECK
VALVE
EXTERNAL
FLOW
CIRCULATOR
CONTROL
HOSE BIB
(OPTIONAL)
RETURN
SUPPLY
HYDRONIC
BASEBOARDS
(SERIES
CONNECTED
SHOWN)
17