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Related Manuals for Jäger F100-H530.01 S11W2
Summary of Contents for Jäger F100-H530.01 S11W2
- Page 1 Manual F100-H530.01 S11W2 High Frequency Spindle Pneumatic taper change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual Diameter of media supply line ........ 26 Preliminary information 5 Cooling water.............. 26 Purpose of the manual ............ 5 8.3.1 Quality of cooling water........ 26 Explanation of symbols used .......... 5 8.3.2 Setting the cooling.......... 26 Transport and packaging 6 Compressed air.............. - Page 4 Contents: Translation of the original manual 13.1 Disposal and environmental protection .... 38 Service and repairs 39 14.1 Service partners.............. 39 14.2 Malfunctions................ 40 Declaration of Incorporation 43 4 ( 44 ) Item no. 10405018, Revision 12...
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Page 5: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 6: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 7: Packaging Of Hf Spindle
Transport and packaging Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Item no. 10405018, Revision 12 7 ( 44 ) -
Page 8: Designated Use
Designated use Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 9: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 10: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 11: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 14]. -
Page 12: Technical Description
Technical description Technical description Connections of HF spindle Electrical connection for: motor phases Electrical connection for: Tool taper monitoring, PTC Cooling water G 1/4" Sealing air G 1/8" Taper cleaning G 1/8" Pneumatics for tool change (cylinder forward) G 1/8" Pneumatics for tool change (cylinder back) G 1/8"... -
Page 13: Electrical Connection
Technical description Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. Ü Use a motor supply line that is as short as possible. Ü... -
Page 14: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax./5s S6-60% S1-100% Liquid cooled Rated power [kW] Torque [Nm] Voltage Current 14,5 Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.000 Hz Motor poles (pairs) Rated rotation speed... -
Page 15: Dimensions
Technical Specifications 5-pin (ECTA 133) motor phases Coupler plug 12-pin (ECTA 133) sensors Weight ~ 16 kg Inner taper run out < 1 µ Axial run-out < 1 µ Dimensions (*) = Clamping range of spindle holder (**) = Clamping range of flange Item no. -
Page 16: Motor Data
Technical Specifications Motor data The power values (S1, S6, S2) Spindle characteristic curve 8501 are valid for sinusoidal cur- Motor technology AC Motor rents and voltages. The power values of the HF Motor type ACM 82/50/80-4 spindle are dependent on the Rated power 5,5 kW frequency converter used and... -
Page 17: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5 s Rated rotation speed 5 000 10 000 15 000 20 000 25 000 30 000 Speed 4 090 8 100 13 980 18 575 23 430 29 350 Frequency 1 000 Rated power Torque Voltage Current cos φ... -
Page 18: Parameter
Technical Specifications Note: Damage due to incorrect performance data. The values of the parameters relate exclusively to the motor. HF spindle values: See tables S1-100%, S6-60% and S2-Pmax. Parameter Meaning Value Unit p0304 Rated voltage (phase-phase) Vrms p0305 Rated current 14,3 Arms p0307... -
Page 19: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Gerätestecker FS5 (S11) spindle plug FS5 (S11) Spindel Stator BN / *RD / **RD / ***BN 0,2mm²... - Page 20 Technical Specifications Spindelstecker S12 (ECTA) (S13) spindle plug S12 (ECTA) (S13) 0,14mm² output 0,14mm² 0,14mm² output 0,14mm² output 0,14mm² 0,14mm² 0,14mm² Kundenseite customer side (3x) Induktiver Näherungsschalter + Inductive proximility switch + ---- (3x) ---- Induktiver Näherungsschalter - Inductive proximility switch - ---- Signal "entspannt"...
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Page 21: Cable Diagram
Technical Specifications Cable diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Kabeldose GB5 (ECTA) (S11) cable socked GB5 (ECTA) (S11) 6mm² GNYE 6mm² 6mm² 6mm² Motorkabel 4x6mm² motor cable 4x6mm²... - Page 22 Technical Specifications Kabeldose GB12 (ECTA) (S13) cable socked GB12 (ECTA) (S13) 0,38mm² 0,38mm² 0,38mm² 0,38mm² 0,5mm² RDWH (*RD) 0,38mm² 0,38mm² 0,5mm² BUWH (*BU) 0,5mm² BKWH (*BK) 0,5mm² YEWH (*YE) 0,38mm² 0,38mm² Steuerleitung 4x(2x0,38mm²) 4x0,5mm² control cable 4x(2x0,38mm²) 4x0,5mm² * bis 2015 up to 2015 Datum 24.10.17...
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Page 23: Motor Protection Ptc 130°C
Technical Specifications Motor protection PTC 130°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 24: Air-Borne Noise Emissions
Operating location Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Operating location Note the following points before installing the HF spindle: Clamping range of spindle holder Ü Make sure that the correct spindle holder for the HF spindle is fitted in the machine. -
Page 25: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 26: Diameter Of Media Supply Line
Installation Diameter of media supply line Ü The nominal size of the media supply lines can be found in the following table: Medium Compressed air 2.8 mm " 4 mm " Compressed air 4 mm " 6 mm " Compressed air 6 mm "... -
Page 27: Compressed Air
Installation Compressed air 8.4.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.4.2 Setting the sealing air For guidelines on air quality,... -
Page 28: Setting Values
Commissioning 8.4.3 Setting values For guidelines on air quality, Ü Keep to the following values: see "Air purity classes (ISO Taper cleaning 4,5 - 6 bar 8573-1) 27]" section. Pneumatic system for tool change ≥ 6,0 bar Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. -
Page 29: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 28] section) -
Page 30: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 31: Automatic Hollow Shank Taper Tool Clamp
Tool change Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Switch on the compressed air for “cylinder forward”. Ü Remove the tool. Ü Clean the inner taper of the tool mount and the inner taper of the shaft with the felt cleaning taper. -
Page 32: Tool Changing Station (Optional Accessory)
Tool change 10.3 Tool changing station (optional accessory) During a tool change, the HF spindle moves into the changing station with the clamped tool. Ü Note the following values when producing the changing station in order to compensate for the ejection travel (X): Spring loaded X = 2 - 5 mm Spring force... -
Page 33: Workflow
Tool change 10.4 Workflow 10.4.1 Pneumatic workflow HF spindle shutdown signal from machine controller. (Speed = 0 for HF spindle with differential magneto resistor) (Frequency = 0 and time delay of at least 2-3 sec for HF spindle without differential magneto resistor) Connection Compressed Caution... -
Page 34: Electrical Workflow
Tool change 10.4.2 Electrical workflow Tool taper Compressed air on Clamped Released Ejected No signal Signal No signal inserted Signal No signal No signal Inserted No signal No signal Signal clamped 10.4.3 Signals Inputs Description Signal Action Cylinder back. Released Clamping system released. -
Page 35: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 36: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 37: Every Time The Clamping Device Is Changed
Maintenance 12.2.3 Every time the clamping device is changed Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Apply a light greasy film to the taper of the collet after cleaning. Ä... -
Page 38: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 39: Service And Repairs
Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies). -
Page 40: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 41 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 35]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
- Page 42 Service and repairs Sensor does not send any Cause Troubleshooting signals No connection to sen- Check the lines and connections. Incorrect tool position Check whether the tool is clamped correctly. HF spindle vibrates/ Cause Troubleshooting oscillates Only use balanced tools. (Also see the "Tools for high speed cutting [} 35]"...
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Page 43: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type F100-H530.01 S11W2 Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 44 Norcross, GA 30071 GERMANY Alfred Jäger YouTube channel Scan this QR code with the Jäger app or +49 (0)6002-9123-0 +1 (770) 674-4480 any QR code scanner. sales@alfredjaeger.de office@jaegerspindles.com www.alfredjaeger.de www.alfredjaeger.de/en Serial number Type F100-H530.01 S11W2 Item no. 10405018 Revision Date 01.08.2023 Language...