Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Jäger F100-H536.01 K0,5RW2
Summary of Contents for Jäger F100-H536.01 K0,5RW2
- Page 1 Manual F100-H536.01 K0,5RW2 High Frequency Spindle Hydraulic taper change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
-
Page 3: Table Of Contents
Contents: Translation of the original manual Motor protection KTY 84-130 ......... 25 Preliminary information 5 Motor protection PTC 130°C ........... 26 Purpose of the manual............ 5 Tool change monitoring........... 26 Explanation of symbols used........... 5 Air-borne noise emissions .......... 27 Transport and packaging 6 Operating location... - Page 4 Contents: Translation of the original manual 12.6 Maximum storage time ........... 41 Dismantling 42 13.1 Disposal and environmental protection .... 42 Service and repairs 43 14.1 Service partners.............. 43 14.2 Malfunctions................ 44 Declaration of Incorporation 47 4 ( 48 ) Item no. 10405064, Revision 09...
-
Page 5: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 6: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 7: Packaging Of Hf Spindle
Designated use Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 8: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 9: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 10: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 18]. -
Page 11: Installation And Maintenance
Safety instructions CAUTION: Risk of injury due to emerging medium. During work on the internal coolant supply, the medium may come into con- tact with skin or eyes. Observe the safety instructions for the flow medium that is used. CAUTION: Risk of injury due to emerging medium. If unsuitable hoses are used, they may become porous or burst. -
Page 12: Technical Description Connections Of Hf Spindle
Technical description Technical description Connections of HF spindle 11 4 Electrical connection for: motor phases Electrical connection for: Tool taper monitoring, PTC, KTY Cooling water G 1/4" Sealing air G 1/8" Taper cleaning G 1/4" Hydraulic system for tool change (cylinder forward) M10x1 Hydraulic system for tool change (cylinder back) M10x1... -
Page 13: Electrical Connection
Technical description Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. Ü Use a motor supply line that is as short as possible. Ü... -
Page 14: Internal Coolant Supply
Technical description Internal coolant supply The internal coolant supply cools the tool and the HF spindle. The tool coolant is routed internally through the HF spindle and tool, and emerges at the interface of the clamped tool. The coolant lubricates the tool at the same time. -
Page 15: Filtering The Cooling Lubricant
Technical description 5.7.2 Filtering the cooling lubricant Unfiltered flow media with a particle size in excess of 60 µm lead to increased wear. Ü Use a filter upstream of the internal coolant supply that filters out particles that are bigger than 60 μm from the medium. The greater the number of particles in the flow medium, the greater the wear on the internal coolant supply. -
Page 16: Leakage
Technical description Leakage Note: Damage to the HF spindle due to leakage. Cooling lubricant may enter the HF spindle through the bearing of the inter- nal coolant supply and destroy it: If the internal coolant supply is operated in the lower pressure range. If the pressure of the cooling medium builds up slowly. -
Page 17: Internal Coolant Supply, Horizontal Installation
Technical description 5.8.2 Internal coolant supply, horizontal installation Leakage Screw-in depth High Frequency Spindle max. 6 mm Internal coolant supply max. 6 mm Ü Position the HF spindle so that all leakage lines can always be connected to the relief holes in the 6 o’clock position (at the lowest point). Ü... -
Page 18: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax / 5 s S6-60% S1-100% Liquid cooled Rated power [kW] Voltage Current 14,5 Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.200 Hz Motor poles (pairs) -
Page 19: Dimensions
Technical Specifications Clockwise and anticlockwise 5-pin (ECTA 133) Cable length 0,5 m (motor phases) Coupler plug 12-pin (ECTA 133) Cable length 0,5 m (sensors) Weight ~ 16 kg Inner taper run out < 1 µ Axial run-out < 1 µ Dimensions Item no. -
Page 20: Technical Data Sheet (Kl8508, Ac-Motor)
Technical Specifications Technical data sheet (KL8508, AC-Motor) The power values (S1, S6, S2) Motor type ACM 82/50/80-4 are valid for sinusoidal cur- Rated power 5,5 kW rents and voltages. The power values of the HF Rated rotation speed 36.000 rpm spindle are dependent on the Cooling Liquid cooled... -
Page 21: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5s Rated rotation speed 5.000 10.000 15.000 20.000 25.000 30.000 36.000 Speed 4.090 8.100 13.980 18.575 23.430 29.350 35.300 Frequency 1.000 1.200 Rated power Torque Voltage Current Cos φ 0,82 0,72 0,76 0,71 0,69 0,75 0,75 Note on operation with static frequency converters: For operation with a frequency converter, the effective fundamental voltage must correspond to the specified motor voltage. -
Page 22: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Gerätestecker FS5 (S11) spindle plug FS5 (S11) Spindel Stator 2,5 mm² sw 1 0,2mm² 2,5 mm² sw 2 0,2mm²... - Page 23 Technical Specifications Steuerleitung Spindel control cable spindle 12x0,14mm² braun 0,14 mm² brown blau braun 0,14 mm² 0,14 mm² blue brown grün braun 0,14 mm² 0,14 mm² green brown braun schwarz Induktiver Sensor 0,14 mm² 0,14 mm² inductive sensor brown black output gelb blau...
- Page 24 Technical Specifications Steuerleitung control cable 12x0,14mm² grün 0,14 mm² green gelb 0,14 mm² yellow braun 0,14 mm² brown weiß 0,14 mm² white 0,14 mm² rosa 0,14 mm² pink rosa-grau 0,14 mm² pink-grey blau 0,14 mm² blue schwarz 0,14 mm² black grau 0,14 mm²...
-
Page 25: Motor Protection Kty 84-130
Technical Specifications Motor protection KTY 84-130 Silicon temperature sensor For temperatures greater than 200°C, Technical Specifications the current must be Icont = 2 mA. Sensor resistance R100 970 W … 1030 W Temperature range -40°C / +300°C Current max. 10 mA cont Ambient tem- Temp. -
Page 26: Motor Protection Ptc 130°C
Technical Specifications Motor protection PTC 130°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 27: Air-Borne Noise Emissions
Technical Specifications Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Item no. 10405064, Revision 09 27 ( 48 ) -
Page 28: Operating Location
Operating location Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. Clamp the HF spindle firmly. WARNING: Risk of injury due to flying parts. The HF spindle operates at high speeds which may cause chips to fly out with great force. -
Page 29: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 30: Diameter Of Media Supply Line
Installation Diameter of media supply line Ü The nominal size of the media supply lines can be found in the following table: Medium Compressed air 2.8 mm " 4 mm " Compressed air 4 mm " 6 mm " Compressed air 6 mm "... -
Page 31: Setting The Cooling
Installation 8.3.2 Setting the cooling Ü Observe the following values for liquid cooling: Hose diameter (*) Min. DN 5.5 Feed temperature Min. 20°C Volumetric flow Min. 1.5 l/min Return temperature Max. 40°C (*) Use cooling hoses that are impermeable to UV light. Hydraulic tool change Ü... -
Page 32: Setting The Sealing Air
Installation 8.5.2 Setting the sealing air For guidelines on air quality, The adjustment value for the sealing air depends on the hose diameter and see "Air purity classes (ISO length. 8573-1) 31]" section. Ü Hose diameter: DN 4 Ü The setting value can be found in the following diagram. Ü... -
Page 33: Commissioning
Commissioning Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. Note the maximum speed for the selected tool. Note the maximum speed for the HF spindle. The maximum permissible speed of the HF spindle for commissioning / processing is always the lowest... -
Page 34: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 33] section) -
Page 35: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 36: Hydraulic Taper Change
Tool change 10.2 hydraulic taper change DANGER: Due to flying parts. The taper cleaning could build up air pressure in the hollow shank taper dur- ing the tool taper change. This air pressure flings out the hollow shank taper in the case of sudden release. Only use tool tapers with a centric through-hole. -
Page 37: Workflow
Tool change 10.3 Workflow 10.3.1 Hydraulic workflow HF spindle shutdown signal from machine controller. (Speed = 0 for HF spindle with differential magneto resistor) (Frequency = 0 and time delay of at least 2-3 sec for HF spindle without differential magneto resistor) Connection Fluid Compressed... -
Page 38: Electrical Workflow
Tool change 10.3.2 Electrical workflow Tool taper Hydraulics on Clamped Released Ejected No signal Signal No signal inserted Signal No signal No signal Inserted No signal No signal Signal clamped 10.3.3 Signals Inputs Description Signal Action Cylinder back. Released Clamping system released. Do not start signal No tool taper inserted in tool mount... -
Page 39: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 40: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 41: With Every Tool Change
Maintenance 12.2.2 With every tool change Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Clean the collet and the collet mount. Ü Apply a light greasy film to the taper of the collet after cleaning. -
Page 42: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Switch the hydraulics off fully. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 43: Service And Repairs
Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies). -
Page 44: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 45 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 39]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
- Page 46 Service and repairs HF spindle vibrates/ Cause Troubleshooting oscillates Only use balanced tools. (Also see the "Tools for high speed cutting [} 39]" section.) Tool unsuitable Check whether the tool is suitable for the application. Check the tool for damage. Replace damaged tool. Remove all contamination between the tool taper and shaft of the HF spindle.
-
Page 47: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type F100-H536.01 K0,5RW2 Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 48 Norcross, GA 30071 GERMANY Alfred Jäger YouTube channel Scan this QR code with the Jäger app or +49 (0)6002-9123-0 +1 (770) 674-4480 any QR code scanner. sales@alfredjaeger.de office@jaegerspindles.com www.alfredjaeger.de www.alfredjaeger.de/en Serial number Type F100-H536.01 K0,5RW2 Item no. 10405064 Revision Date 15.11.2021 Language...