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Related Manuals for Jäger F120-H830.02 S9W2V
Summary of Contents for Jäger F120-H830.02 S9W2V
- Page 1 Manual F120-H830.02 S9W2V High Frequency Spindle Pneumatic taper change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual Diameter of media supply line ........ 26 Preliminary information 5 Cooling water.............. 26 Purpose of the manual ............ 5 8.3.1 Quality of cooling water........ 26 Explanation of symbols used .......... 5 8.3.2 Setting the cooling.......... 26 Transport and packaging 6 Compressed air.............. - Page 4 Contents: Translation of the original manual Service and repairs 39 14.1 Service partners.............. 39 14.2 Malfunctions................ 40 Declaration of Incorporation 43 4 ( 44 ) Item no. 10408010, Revision 10...
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Page 5: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 6: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 7: Packaging Of Hf Spindle
Designated use Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 8: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 9: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 10: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 14]. -
Page 11: Technical Description Connections Of Hf Spindle
Technical description Technical description Connections of HF spindle Electrical connection for: motor phases Electrical connection for: Tool taper monitoring Electrical connection for: Vector control Cooling water G 1/4" Sealing air G 1/8" Taper cleaning G 1/8" Pneumatics for tool change (cylinder forward) G 1/8"... -
Page 12: Electrical Connection
Technical description Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. Ü Use a motor supply line that is as short as possible. Ü... -
Page 13: Sealing Air
Technical description Sealing air For guidelines on air quality, The sealing air prevents foreign bodies such as chips and liquids (e.g. emul- see "Air purity classes (ISO sions) from entering the HF spindle. 8573-1) 27]" section. Ü Check that air escapes at the front between the housing and the rotating parts of the HF spindle. -
Page 14: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax / 5 s S6-60% S1-100% Liquid cooled Rated power 16,6 [kW] Voltage Current Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.000 Hz Motor poles (pairs) -
Page 15: Dimensions
Technical Specifications Clockwise and anticlockwise 6-pin (SpeedTEC) (motor phases) Coupler plug 12-pin (ECTA 133) + 17-pin (sensors) Weight ~ 25,5 kg Inner taper run out < 1 µ Axial run-out < 1 µ Dimensions Item no. 10408010, Revision 10 15 ( 44 ) -
Page 16: Technical Data Sheet (Kl 9502 , Ac-Motor)
Technical Specifications Technical data sheet (KL 9502 , AC-Motor) The power values (S1, S6, S2) Motor type mW 10.6/6-4 are valid for sinusoidal cur- Rated power 16,6 kW rents and voltages. The power values of the HF Rated rotation speed 30.000 rpm spindle are dependent on the Cooling... -
Page 17: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Spindelstecker FS6 Spindle plug FS6 grün-gelb 3,09 mm² green-yellow braun 3,09 mm² brown blau 3,09 mm² blue Stator Stator... - Page 18 Technical Specifications braun 0,14 mm² brown braun 0,14 mm² brown braun 0,14 mm² brown schwarz Signal entspannt 0,14 mm² black Signal released output blau 0,14 mm² blue schwarz Signal gespannt 0,14 mm² black Signal clamped output blau 0,14 mm² blue schwarz Signal ausgeworfen 0,14 mm²...
- Page 19 Technical Specifications Spindelstecker FS17 (S10) Vektor spindle plug FS17 (S10) Vektor Zahnradgeber GEL 244 encoder GEL 244 2.Spur 0,25 mm² COS- +/-5% 0,25 mm² VCC_FB 0,25 mm² 0,25 mm² 1.Spur 0,25 mm² SIN- 1.Spur 0,25 mm² SIN+ 2.Spur 0,25 mm² COS+ 0,25 mm²...
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Page 20: Cable Diagram
Technical Specifications Cable diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). GB6/- Motorkabel Kabeldose Motor cable female connector 4x 6 mm² + 2 x1,5 mm² grün-gelb 6 mm²... - Page 21 Technical Specifications GB7/- GB7 (ECTA) Motorkabel Kabeldose Motor cable female connector 9x 0,5mm² ECTA grün 0,5mm² green gelb 0,5mm² yellow braun 0,5mm² brown schwarz 0,5mm² black grau 0,5mm² grey blau 0,5mm² blue 0,5mm² rosa 0,5mm² pink weiß 0,5mm² white N i c h t b e n ö t i g t e A d e r n a u f A b s c h i r m u n g l e g e n C o n n e c t s h i e l d a n d a l l n o t u s e d w i r e s t o t h e c o n n e c t o r h o u s i n g Alfred Jäger GmbH Datum...
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Page 22: Motor Protection Ptc 145°C
Technical Specifications Motor protection PTC 145°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 23: Speed And Position Sensor (Minicoder)
Technical Specifications Speed and position sensor (MiniCoder) The MiniCoder scans a target wheel (toothed wheel) made from ferromag- netic material. The magnetic field of the built-in encoder is modulated by the moving target wheel. The sensor detects the change in magnetic field and converts this into a si- nusoidal output signal. -
Page 24: Air-Borne Noise Emissions
Operating location Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. -
Page 25: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 26: Diameter Of Media Supply Line
Installation Diameter of media supply line Ü The nominal size of the media supply lines can be found in the following table: Medium Compressed air 2.8 mm " 4 mm " Compressed air 4 mm " 6 mm " Compressed air 6 mm "... -
Page 27: Compressed Air
Installation Compressed air 8.4.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.4.2 Setting the sealing air For guidelines on air quality,... -
Page 28: Setting Values
Commissioning 8.4.3 Setting values For guidelines on air quality, Ü Keep to the following values: see "Air purity classes (ISO Taper cleaning 4,5 - 6 bar 8573-1) 27]" section. Pneumatic system for tool change ≥ 6 bar Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. -
Page 29: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 28] section) -
Page 30: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 31: Pneumatic Taper Change
Tool change 10.2 Pneumatic taper change DANGER: Due to flying parts. The taper cleaning could build up air pressure in the hollow shank taper dur- ing the tool taper change. This air pressure flings out the hollow shank taper in the case of sudden release. Always switch off the taper cleaning when the hollow shank taper is ap- prox. 1-2 mm away from the contact surface. -
Page 32: Tool Changing Station (Optional Accessory)
Tool change 10.3 Tool changing station (optional accessory) During a tool change, the HF spindle moves into the changing station with the clamped tool. Ü Note the following values when producing the changing station in order to compensate for the ejection travel (X): Spring loaded X = 2 - 5 mm Spring force... -
Page 33: Workflow
Tool change 10.4 Workflow 10.4.1 Pneumatic workflow HF spindle shutdown signal from machine controller. (Speed = 0 for HF spindle with differential magneto resistor) (Frequency = 0 and time delay of at least 2-3 sec for HF spindle without differential magneto resistor) Connection Compressed Caution... -
Page 34: Electrical Workflow
Tool change 10.4.2 Electrical workflow Tool taper Compressed air on Clamped Released Ejected No signal Signal No signal inserted Signal No signal No signal Inserted No signal No signal Signal clamped 10.4.3 Signals Inputs Description Signal Action Cylinder back. Released Clamping system released. -
Page 35: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 36: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 37: Every Time The Clamping Device Is Changed
Maintenance 12.2.3 Every time the clamping device is changed Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Apply a light greasy film to the taper of the collet after cleaning. Ä... -
Page 38: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. - Page 39 Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies).
- Page 40 Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button.
- Page 41 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 35]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
- Page 42 Service and repairs HF spindle vibrates/ Cause Troubleshooting oscillates Only use balanced tools. (Also see the "Tools for high speed cutting [} 35]" section.) Tool unsuitable Check whether the tool is suitable for the application. Check the tool for damage. Replace damaged tool. Remove all contamination between the tool taper and shaft of the HF spindle.
- Page 43 Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type F120-H830.02 S9W2V Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC.
- Page 44 Norcross, GA 30071 GERMANY Alfred Jäger YouTube channel Scan this QR code with the Jäger app or +49 (0)6002-9123-0 +1 (770) 674-4480 any QR code scanner. sales@alfredjaeger.de office@jaegerspindles.com www.alfredjaeger.de www.alfredjaeger.de/en Serial number Type F120-H830.02 S9W2V Item no. 10408010 Revision Date 23.01.2023 Language...