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Related Manuals for Jäger F80-M530.05 K02S5R
Summary of Contents for Jäger F80-M530.05 K02S5R
- Page 1 Manual F80-M530.05 K02S5R High Frequency Spindle Manual taper change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual Preliminary information 5 Operating location 26 Purpose of the manual ............ 5 Installation 27 Explanation of symbols used .......... 5 Installing the HF spindle .......... 27 Transport and packaging 6 Diameter of media supply line ........ 28 Scope of supply of HF spindle ........ - Page 4 Contents: 4 ( 44 ) Item no. 10205019, Revision 05...
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Page 5: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 6: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 7: Packaging Of Hf Spindle
Transport and packaging Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Item no. 10205019, Revision 05 7 ( 44 ) -
Page 8: Designated Use
Designated use Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 9: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 10: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 11: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 18]. -
Page 12: Technical Description Connections Of Hf Spindle
Technical description Technical description Connections of HF spindle Electrical connection Cooling water G 1/8" Sealing air G 1/8" Internal coolant supply G 1/8" Leakage (Internal coolant supply) G1/8“ Leakage (Internal coolant supply) Leakage (High Frequency Spindle) 12 ( 44 ) Item no. -
Page 13: Electrical Connection
Technical description Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. Ü Use a motor supply line that is as short as possible. Ü... -
Page 14: Internal Coolant Supply
Technical description Internal coolant supply The internal coolant supply cools the tool and the HF spindle. The tool coolant is routed internally through the HF spindle and tool, and emerges at the interface of the clamped tool. The coolant lubricates the tool at the same time. -
Page 15: Filtering The Cooling Lubricant
Technical description 5.5.2 Filtering the cooling lubricant Unfiltered flow media with a particle size in excess of 50 µm lead to increased wear. Ü Use a filter upstream of the internal coolant supply that filters out particles that are bigger than 50 μm from the medium. The greater the number of particles in the flow medium, the greater the wear on the internal coolant supply. -
Page 16: Leakage
Technical description Leakage Note: Damage to the HF spindle due to leakage. Cooling lubricant may enter the HF spindle through the bearing of the inter- nal coolant supply and destroy it: If the internal coolant supply is operated in the lower pressure range. If the pressure of the cooling medium builds up slowly. -
Page 17: Internal Coolant Supply, Horizontal Installation
Technical description 5.6.2 Internal coolant supply, horizontal installation Leakage Screw-in depth High Frequency Spindle max. 6 mm Internal coolant supply max. 6 mm Ü Position the HF spindle so that all leakage lines can always be connected to the relief holes in the 6 o’clock position (at the lowest point). Ü... -
Page 18: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax./5s S6-60% S1-100% Liquid cooled Rated power [kW] Torque 2,94 2,02 1,88 [Nm] Voltage Current Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency 1.000 Hz Motor poles (pairs) -
Page 19: Dimensions
Technical Specifications 9-pin (SpeedTEC) Coupler plug Cable length 0,2 m Weight ~ 8 kg Inner taper run out < 1 µ Axial run-out < 1 µ Dimensions (*) = Clamping range of spindle holder (**) = Clamping range of flange Item no. -
Page 20: Technical Data Sheet (Kl7003 , Ac-Motor)
Technical Specifications Technical data sheet (KL7003 , AC-Motor) The power values (S1, S6, S2) Motor type 7/7-4 are valid for sinusoidal cur- Rated power 4,6 kW rents and voltages. The power values of the HF Rated rotation speed 30.000 rpm spindle are dependent on the Cooling Liquid cooled... -
Page 21: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5s Rated rotation speed 5.000 10.000 15.000 20.000 25.000 30.000 Speed 2.925 7.795 12.512 17.612 22.885 27.113 Frequency 1.000 Rated power 0,739 2,333 3,842 5,425 6,871 6,893 Torque 2,41 2,86 2,93 2,94 2,87 2,43 Voltage Current Cos φ... -
Page 22: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Spindel Stator 1,5mm² 0,5mm² 1,5mm² 0,5mm² 1,5mm² 0,5mm² 1,5mm² GNYE GNYE 0,25mm² 0,5mm² PTC/ PT1000 0,5mm²... -
Page 23: Motor Protection Ptc 160°C
Technical Specifications Motor protection PTC 160°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 24: Speed Sensor (Digital Differential Magneto Resistor)
Technical Specifications Speed sensor (digital differential magneto resistor) Trouble-free evaluation requires good wiring. Ü Use twisted and shielded cables. Ü Connect the HF spindle based on the connection example shown below. Note: Resistor (Rx). If the resistor (Rx*) is already integrated in the evaluation unit (FC): Only connect signal and ground. -
Page 25: Air-Borne Noise Emissions
Technical Specifications Air-borne noise emissions CAUTION: Noise has an impact on health. Only operate the HF spindle if you are wearing hearing protection. Item no. 10205019, Revision 05 25 ( 44 ) -
Page 26: Operating Location
Operating location Operating location Note the following points before installing the HF spindle: Clamping range of spindle holder Ü Make sure that the correct spindle holder for the HF spindle is fitted in the machine. Example of design: Mounting surface Clamping range of flange: Ü... -
Page 27: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 28: Diameter Of Media Supply Line
Installation Diameter of media supply line Ü The nominal size of the media supply lines can be found in the following table: Medium Compressed air 2.8 mm " 4 mm " Compressed air 4 mm " 6 mm " Compressed air 6 mm "... -
Page 29: Compressed Air
Installation Compressed air 8.4.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.4.2 Setting the sealing air For guidelines on air quality,... -
Page 30: Setting The Internal Coolant Supply
Installation Setting the internal coolant supply Internal cooling (as required) Max. 10 bar Internal cooling (as required) Max. 10 bar At 0 rpm 10 bar Compressed air Up to 10,000 rpm 5 bar Above 10,000 rpm No pressure Minimum quantity cooling lubrication Max. -
Page 31: Commissioning
Commissioning Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. Note the maximum speed for the selected tool. Note the maximum speed for the HF spindle. The maximum permissible speed of the HF spindle for commissioning / processing is always the lowest... -
Page 32: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 31] section) -
Page 33: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. - Page 34 Tool change Ü Turn the locking ring until the hexagon wrench can be guided axially through the access hole to the hexagon socket of the mounting screw. Ä Width across flats: 2,5 Ü Turn the threaded spindle counterclockwise until you feel it reach the stop. Ü...
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Page 35: Tools For High Speed Cutting
Tools for high speed cutting Tools for high speed cutting DANGER: Due to flying parts. If the wrong direction of rotation is used, the tool is damaged when load is applied. The centrifugal forces cause the broken part to be flung out. Only use tools with the correct direction of rotation for the HF spindle. -
Page 36: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 37: Every Time The Clamping Device Is Changed
Maintenance 12.2.3 Every time the clamping device is changed Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Apply a light greasy film to the taper of the collet after cleaning. Ä... -
Page 38: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 39: Service And Repairs
Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies). -
Page 40: Malfunctions
Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 41 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 35]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
- Page 42 Service and repairs HF spindle vibrates/ Cause Troubleshooting oscillates Only use balanced tools. (Also see the "Tools for high speed cutting [} 35]" section.) Tool unsuitable Check whether the tool is suitable for the application. Check the tool for damage. Replace damaged tool. Remove all contamination between the tool taper and shaft of the HF spindle.
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Page 43: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type F80-M530.05 K02S5R Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 44 Norcross, GA 30071 GERMANY Alfred Jäger YouTube channel Scan this QR code with the Jäger app or +49 (0)6002-9123-0 +1 (770) 674-4480 any QR code scanner. sales@alfredjaeger.de office@jaegerspindles.com www.alfredjaeger.de www.alfredjaeger.de/en Serial number Type F80-M530.05 K02S5R Item no. 10205019 Revision Date 03.11.2021 Language...