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ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I, 1.7.4.1 CX26C Mini Excavator OPERATOR’S MANUAL Part number 51430416 edition English January 2018...
Engine service and/or repairs must be done by a certified technician only. Your CASE CONSTRUCTION Dealer is at your disposal for any further information. They will also provide any after- sales service you may require, and genuine CASE CONSTRUCTION spare parts, your guarantee of quality and match.
• Ensure that each piece of non‐ CASE CONSTRUCTION equipment fitted to the machine bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.
Some of TION machine. These activities have defined intervals. these activities may require appropriate facilities, techni- cal skills, and/or tools that CASE CONSTRUCTION does Trained service personnel familiar with the machine char- not supply with the machine.
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1 - GENERAL INFORMATION to possess a valid local vehicle operating permit (or meet CASE CONSTRUCTION machine in a correct and safe other applicable local age requirements). These persons manner. must demonstrate the ability to operate and service the...
Cab version SMIL16MEX0629EA Canopy version When ordering parts, obtaining information, or seeking assistance, always supply your CASE CONSTRUCTION Dealer with the type and Product Identification Number (PIN) of your machine or accessories. Write the following in the spaces below: • Machine Type •...
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1 - GENERAL INFORMATION Machine The machine Product Identification Number (PIN) plate (A) is located below the front window of the operator's cab. SMIL17MEX1193AB (1) Designation, Type/Model Hydraulic Excavator_____________________________ (2) Product Identification Number (PIN)______________ (3) Nominal engine power ISO 14396_______________ (4) Model year_________________________________ (5) Unladen mass (kg)___________________________ (6) Year of manufacture__________________________...
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1 - GENERAL INFORMATION Emission decal (C) The emission decal is affixed on the cylinder head cover. It describes important details for using the engine. Make sure to read before using the engine. Also, the emission decal describes details regarding the engine only. SMIL16MEX0444AA Structure protection Roll Over Protective Structure (ROPS)
1 - GENERAL INFORMATION Operator's manual storage on the machine Always keep the manual in the location provided for that purpose (below the operator’s seat, in the storage com- partment). Make sure it is always complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that of the country of use, consult your CASE CONSTRUCTION Dealer.
1 - GENERAL INFORMATION Machine orientation The terms "Right-hand", "Left-hand", "Front" and "Rear" are used in this manual to indicate the sides as they are seen from the operator's seat when the travel motors are positioned at the rear and the operator is facing the direc- tion in which the machine advances (forward).
1 - GENERAL INFORMATION Machine components SMIL16MEX0046FB Main pump Bucket Bucket tooth Engine Boom swing cylinder 10. Radiator Tool box 11. Oil cooler Swing motor 12. Hydraulic central joint Fuel tank 13. Main control valve Hydraulic oil tank 1-10...
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1 - GENERAL INFORMATION SMIL16MEX0047FB 14. Bucket control rod 24. Muffler 15. Bucket control link 25. Muffler pipe 26. Counterweight 16. Side cutter 17. Bucket cylinder 27. Travel motor 18. Dipper 28. Sprocket 19. Dipper cylinder 29. Upper roller 20. Boom 30.
4. EC Declaration of Conformity serial number. Please make reference to this number when requiring information or support to CASE CONSTRUCTION about EC Declaration of Conformity. 5. Signature of a person authorised to sign the document on behalf of the company.
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1 - GENERAL INFORMATION SMIL16MEX0650HA 1-13...
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
2 - SAFETY INFORMATION Safety rules General safety rules Use caution when you operate the machine on slopes. Make sure that all guards and shields are in good con- Raised equipment, full tanks and other loads will change dition and properly installed before you operate the ma- the center of gravity of the machine.
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2 - SAFETY INFORMATION Unsupported hydraulic cylinders can lose pressure and coolant can spray out if you remove a cap while the sys- drop the equipment, causing a crushing hazard. Do not tem is hot. Allow the system to cool before you remove leave equipment in a raised position while parked or dur- the cap.
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2 - SAFETY INFORMATION Antidote (internal) : Drink large quantities of water or milk. Keep out of reach of children and other unauthorized per- Do not induce vomiting. Seek medical attention immedi- sons. ately. Seat belts Seat belts must be worn at all times. •...
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2 - SAFETY INFORMATION Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. Hazardous chemicals If you are exposed to or come in contact with hazardous MSDS, and on manufacturer containers, as well as the in- chemicals you can be seriously injured.
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2 - SAFETY INFORMATION Maintain a three-point contact with steps, ladders, and Do not use the controls or accessories as hand-holds handholds. when you enter or exit the cab. Never mount or dismount from a moving machine. Working at heights When the normal use and maintenance of the machine •...
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• If you must use the quick coupler with buckets not • Check the fastening of the main components: coun- manufactured by CASE CONSTRUCTION, make sure terweight, swing bearing, and operator's compartment. the diameter of the pins and the width between the...
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2 - SAFETY INFORMATION • The working area of the end attachment that is mounted • In the event of an operating problem or failure, move may interfere with the machine. Interference may be the machine to a safe place, lower the attachment to the caused due to the type of end attachment or installa- ground, shut down the engine, and remove the ignition tion of parts such as a cab guard.
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• Before commencing any work on the machine, place a carriage or upper-structure carriage as authorized by "Do not operate" tag on the right-hand control arm. CASE CONSTRUCTION and in accordance with the instructions, disconnect the batteries, disconnect the • Always wear eye protection when using a tool that alternator B+ and D+ terminal wires, and connect the might project metal particles.
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2 - SAFETY INFORMATION Using an Implement other than a bucket • When using a special implement (hydraulic breaker, cutter crusher etc.), refer to the operator's manual pro- vided with the implement. Implement operation and maintenance • For the implement operation and maintenance, refer to the operator's manual provided with the implement.
Such delivery a CASE CONSTRUCTION dealer, who will dispose of the systems may cause considerable spillage. used batteries or recycle the used batteries properly. In •...
2 - SAFETY INFORMATION Hand signals When operating the machine, always work with a signalman when you carry out tasks that require fine control and/or require you to work in areas with poor or impaired visibility. Make sure that you and the signalman understand the signals to be used.
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2 - SAFETY INFORMATION Stop Lower load or tool Wave one hand back and forth. PDE0006TBP1 PDE0005ATBP1 Slowly raise the load or tool Emergency stop Wave hands back and forth. PDE0007ATBP1 Slowly lower the load or tool PDE0005TBP1 Raise load or tool PDE0007TBP1 PDE0006ATBP1 2-13...
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2 - SAFETY INFORMATION Turn machine left (swing load left) Lower tool To stop movement, stop moving hand and clench fist. PDE0009TBP1 PDE0008ATBP1 Lift boom Turn machine right (swing load right) To stop movement, stop moving hand and clench fist. PDE0010ATBP1 Lower boom PDE0008TBP1...
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2 - SAFETY INFORMATION Retract dipper Fill tool PDE0012ATBP1 PDE0011ATBP1 Empty tool Extend dipper PDE0012TBP1 PDE0011TBP1 2-15...
2 - SAFETY INFORMATION Noise emission Sound power level LWA= 94 dB (A) Sound power level guaranteed, determined in compliance with European Directive 2000/14/EC. Sound pressure level at operator's compart- ment LpA= 77 dB (A) Sound pressure level measured in the cab with door and windows closed and the heating/conditioning fan in opera- tion at mid-range speed, measured on identical machine, SMIL16MEX0358AA...
2 - SAFETY INFORMATION Vibration levels The vibration level transmitted to the operator depends This machine is equipped with an operator's seat comply- mainly upon the conditions of the ground on which opera- ing with the requisites of standard ISO 7096:2008. This tions take place, the mode of operation of the machine ensures that the exposure of the operator's body to vi- and its equipment.
Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you or your CASE CONSTRUCTION dealer replaces, make sure that you or your CASE CONSTRUCTION dealer install the safety sign on the new part. See your CASE CONSTRUCTION dealer for replacement safety signs.
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2 - SAFETY INFORMATION Signs positions When you replace a safety sign or other machine sign, make sure you position it as shown below. SMIL17MEX2655GA Cab version A. Cab inside - Left-hand E. Console box - Left-hand B. Cab inside - Right-hand F.
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2 - SAFETY INFORMATION SMIL17MEX2656GA Canopy version A. Canopy inside - Left-hand E. Console box - Left-hand B. Canopy inside - Right-hand F. Console box - Right-hand C. Accumulator of the solenoid valve G. Engine access door support D. Hydraulic tank and fuel tank H.
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2 - SAFETY INFORMATION (1) Reflecting sign Location: the two reflecting signs are located in the rear side of the machine, on the counterweight. Quantity: 2 Part number: 48019078 The reflecting sign increases the night-time visibility. SMIL16MEX0359AA (2) Keep out of work range of upper structure DANGER Avoid injury! Keep clear of the swing area.
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2 - SAFETY INFORMATION (3B) Engine access door support caution - High pressure hoses and radiator WARNING Burn hazard! Before performing any service on the hy- draulic system, you must allow it to cool. Hydraulic fluid temperature should not ex- ceed 40 °C (104 °F).
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2 - SAFETY INFORMATION (3C) Engine access door support caution - Hot surfaces WARNING Burn hazard! Exhaust surfaces are hot! Always wear pro- tective gloves when cleaning or working on the muffler, catalytic converter, or exhaust stack. Failure to comply could result in death or se- rious injury.
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2 - SAFETY INFORMATION (5) Lashing point sign Location: these signs are located on the under-carriage. Quantity: 3 Part number: 48019081 This sign shows the coupling location when the machine has to be transported on a trailer. SMIL16MEX0007AA (6) Hydraulic oil WARNING Burn hazard! Before performing any service on the hy-...
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2 - SAFETY INFORMATION (7) Batteries WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. An- tidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk.
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This sign warns that accumulator is filled with high pres- sure gas so that near-by fire activity or welding is prohib- ited. Consult the CASE CONSTRUCTION Dealer for the ser- vice. (9) Keep out of work range of attachment WARNING...
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2 - SAFETY INFORMATION (10) Combined hydraulic attachment sign Location: this sign is located on the hydraulic oil tank. Quantity: 1 Part number: 48018208 This sign indicates how position the three-way valve to select the single action hydraulic attachment circuit or the double action hydraulic attachment circuit.
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2 - SAFETY INFORMATION (13) Emergency exit WARNING Avoid injury! A safety sign indicates which window to use as an emergency exit. Remove this window only in an emergency. Do not place any object that could be an obstacle in case of evacuation in front of this window.
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2 - SAFETY INFORMATION (16A) Functions of operation levers Cab location: this sign is located in right-hand window of the cab. Canopy location: this sign is located on the right-hand side of operator’s compartment. Quantity: 1 Cab part number: 48019101 Canopy part number: 48019386 This sign describes the functions of operation levers.
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2 - SAFETY INFORMATION (18) Engine control ideogram Location: this sign is located on the left-hand console box. Quantity: 1 Part number: 48019102 This signs describes the engine operation. SMIL16MEX0913AA (19) Greasing point Location: this sign is located in front of the cab/canopy, close to the greasing points.
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2 - SAFETY INFORMATION (21) Service instructions Location: this sign is located on the left-hand side in the cab. Quantity: 1 Part number: 48019417 This sign describes the service locations and the service intervals. SMIL17MEX2663AA (22) Noise level Location: this sign is located on the cab/canopy. Quantity: 1 Part number: 48021995 The sign shows the value of the noise level in decibels...
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2 - SAFETY INFORMATION (24) Danger electric line - Interference with attachments WARNING Fold zone! The booms may hit the cab when folding. Use extra care during manual boom folding and unfolding. Failure to comply could result in death or se- rious injury.
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2 - SAFETY INFORMATION (25) Frame general warning Cab location: this sign is located on the right-hand side of the engine hood. Canopy location: this sign is located on the right-hand side of operator’s compartment. Quantity: 1 Part number: 48170842 This sign warns you to refill the recommended hydraulic oil up to the specified level.
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2 - SAFETY INFORMATION (27) Break the glass to exit Location: these signs are located on the front window and on the rear window. Quantity: 2 Part number: 72275207 This sign warns you that in case of emergency with the cab door locked, break the glass to exit.
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2 - SAFETY INFORMATION (31) Side hoods closing Location: this sign is located on the engine access door support. Quantity: 1 Part number: 48018872 This safety sign indicates to close the door (1) then the door (2) to avoid damage to the seal between the two doors.
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Door and steps Cab door CAUTION Pinch hazard! Be careful not to get your hand, clothes, etc. caught in the door when closing it. Failure to comply could result in minor or moderate injury.
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3 - CONTROLS AND INSTRUMENTS The door can be latched in completely open position. To latch or unlatch the door, operate the lever (3). NOTICE: do not leave the door ajar. Fix it in a latched position. Before performing work with the door open, lock it securely.
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3 - CONTROLS AND INSTRUMENTS Steps and access handles Cab version WARNING Fall hazard! Clean the steps and access handles to remove all traces of grease, oil, mud, and ice (in win- ter). Failure to comply could result in death or se- rious injury.
3 - CONTROLS AND INSTRUMENTS Operator's seat Operator's seat In order to operate the machine correctly and with maximum efficiency and comfort, adjust the seat to suit the weight and size of the operator. Fore and aft adjustment • Hold the lever (A) in the raised position. •...
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3 - CONTROLS AND INSTRUMENTS Seat belt WARNING Equipment failure could cause accident or in- jury! Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.
3 - CONTROLS AND INSTRUMENTS Forward controls Forward controls Control levers Left-hand control lever: 1. The dipper arm extends. 2. The dipper arm retracts. 3. The upper structure swings to the left–hand side. 4. The upper structure swings to the right–hand side. NOTE: the movement speed of the arm or of the swing depends on the control lever tilt angle.
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3 - CONTROLS AND INSTRUMENTS Right-hand control lever: 5. The boom lowers. 6. The boom raises. 7. The bucket retracts (filling). 8. The bucket extends (dumping). NOTE: the movement speed of the boom or of the bucket depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously.
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3 - CONTROLS AND INSTRUMENTS Travel control levers and pedals The travel control levers and pedals are used to move the machine. (N): neutral (a) + (b): machine moves forward. (c) + (d): machine moves backward. (b) + (c): opposite simultaneous rotation of the tracks with consequent counterclockwise rotation of the machine around its center axis.
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3 - CONTROLS AND INSTRUMENTS Boom swing pedal This pedal is used to swing the boom to the right-hand and left-hand direction. Move the lock cover (A) to unlock position by foot. Press the pedal to right-hand side (1) to swing the boom to the right-hand direction.
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3 - CONTROLS AND INSTRUMENTS Footrest SMIL16MEX1264BA 3-10...
3 - CONTROLS AND INSTRUMENTS Windshield CAUTION Pinch hazard! Make sure you correctly follow the instructions in this manual when handling the windshield. If you do not handle the windshield correctly, it could slip and injure your fingers or hands. Failure to comply could result in minor or moderate injury.
3 - CONTROLS AND INSTRUMENTS Left-hand side controls Left-hand side controls SMIL16MEX0383EB (1) Safety lock lever (refer to page 3-13) (5) Main light switch. This switch activates the head light and the work light in two steps. (2) Left-hand control lever (refer to page 3-6) The first step activates the head light and the cluster illu- mination lamp.
3 - CONTROLS AND INSTRUMENTS Safety lock lever WARNING Unexpected machine movement! When you must leave the operator’s seat, al- ways place the safety lever in the LOCKED po- sition. If the safety lever is unlocked and the control lever is moved unexpectedly, a serious accident could result.
Only in case of emergency, use the installed safety ham- mer (1) for breaking the windshield of the cab, and then exit carefully. Consult your CASE CONSTRUCTION dealer for wind- shield installation. NOTICE: do not break the windshield of the cab except when it is absolutely necessary, such as to escape in an emergency.
3 - CONTROLS AND INSTRUMENTS Windshield washer reservoir This reservoir, located in the left-hand side of the cab, is equipped with an electric pump which is operated from the wiper and washer switch. NOTICE: never operate the windshield washer control when the reservoir is empty.
3 - CONTROLS AND INSTRUMENTS Right-hand side controls Right-hand side controls SMIL16MEX2729FB (A) Cab version (10) Cigarette lighter and 12 V power supply socket: the device is active with the starter key in ON position, or (B) Canopy version while the engine is running. To operate the cigarette lighter, push it down to engage (1) Right–hand control lever (refer to page 3-6) and horn its heating position.
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(2) ON: contact, all the systems of the machine operate. The buzzer sounds for 1 s. NOTICE: if this alarm does not sound, the electric cir- cuit is abnormal. Contact the CASE CONSTRUCTION dealer for inspection and maintenance. (3) START: engine ignition...
3 - CONTROLS AND INSTRUMENTS Dozer blade control lever WARNING Hazard to bystanders! ALWAYS make sure the work area is clear of bystanders and domestic animals before starting this procedure. Know the full area of movement of the machine. Do not permit anyone to enter the area of movement during this procedure.
3 - CONTROLS AND INSTRUMENTS Instrument cluster The instrument cluster consists of gauges and lights as Pilot lights : indicate operating status of the machine. shown below, to warn the operator in case of abnormal NOTE: the cluster installed on this machine does not en- machine operation or conditions for the appropriate oper- tirely guarantee the condition of the machine.
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3 - CONTROLS AND INSTRUMENTS 1. Engine coolant temperature gauge The engine coolant temperature gauge indicates the tem- perature of the coolant. The red range (A) lights on when the temperature is above 115 °C (239 °F) The warning light (B) appears and a buzzer sounds when the temperature is above 115 °C (239 °F).
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3 - CONTROLS AND INSTRUMENTS 4. Air cleaner warning light The air cleaner warning red light (4) is ON when the filter of the air cleaner is clogged. SMIL16MEX1501AA 5. Hydraulic quick coupler unlock pilot light The hydraulic quick coupler unlock pilot red light (5) is ON and the buzzer sounds when the activation switch of the hydraulic quick coupling system is turned ON.
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3 - CONTROLS AND INSTRUMENTS 8. Engine pre-heat pilot light When the starter switch is in the HEAT position, the engine pre-heat orange pilot light (8) is ON. NOTICE: in order to start the engine, please wait until the pilot lamp of the pre-heating turns off (about 10 s). SMIL16MEX1501AA 9.
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3 - CONTROLS AND INSTRUMENTS 12. Menu button Press the button (12) to show the next display on the main display. SMIL16MEX1501AA 13. Enter and buzzer stop button Press the button (13) to select the menu. Press the button (13) to stop the buzzer when the buzzer sounds.
3 - CONTROLS AND INSTRUMENTS Ventilation and heating SMIL16MEX0387FB The heater switch (1) activates two different speeds of ventilation. The first step activates the low fan speed of ventilation. The second step activates the high fan speed of ventila- tion. The outlet control louvers (2) allows the operator to control the direction of air.
3 - CONTROLS AND INSTRUMENTS Rearward controls Storage compartment Located below the operator's seat, this compartment is used to store various objects. Lock and unlock the storage compartment with the starter key. SMIL16MEX1495BA 3-25...
3 - CONTROLS AND INSTRUMENTS Overhead controls Cab internal lighting The room light (A) can turn ON and OFF as you open and close the door. The room light selection switch is equipped to select either one of the following status: •...
3 - CONTROLS AND INSTRUMENTS Radio SMIL17MEX3035FA (1) Power and volume knob (7) UP/DOWN track buttons (2) Audio selection knob, file search and (SEL) button (8) USB function (3) MODE button / Audio mute / Radio button (9) Auxiliary (AUX IN) function (4) UP/DOWN radio seek buttons (10) Liquid Crystal Display (LCD) screen (5) Pre-set memory buttons...
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3 - CONTROLS AND INSTRUMENTS General (1) Power and volume knob Power ON/OFF button Press the power button (A) to turn the unit ON or OFF shortly. When the power is ON, the previous mode (last memory) will appear. SMIL17MEX2806AA Volume up / down control Turn the volume up/down button (A) right-hand to in- crease the volume level.
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3 - CONTROLS AND INSTRUMENTS (2) Audio selection knob, file search and (SEL) button The audio selection knob (A) allows you to adjust the sound. Each time you press SEL button (A) shortly, the LCD screen (B) shows each mode as follows: •...
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3 - CONTROLS AND INSTRUMENTS BALANCE control To adjust the left-hand/right-hand speaker balance, first select the BALANCE mode by pressing the SEL button (A) until the BAL indication appears on the LCD screen (B). Within 5 s of choosing the BALANCE mode, turn the se- lection knob (B) right-hand/left-hand to adjust the BAL- ANCE as desired.
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3 - CONTROLS AND INSTRUMENTS Beep control To adjust the BEEP control, first select the BEEP mode by pressing the button (A) repeatedly until the BEEP indication appears on the LCD screen (B). Turn the selection knob (A) right-hand/left-hand to se- lect the activate BEEP 2ND or BEEP ON or deactivate BEEP OFF.
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3 - CONTROLS AND INSTRUMENTS (4) UP/DOWN radio seek buttons To automatically select a radio station, momentarily press the up tune seek button (A) or down tune seek button (B). SMIL17MEX2806AA (5) Pre-set memory buttons 1. Pre-set memory button 1, DISP ID3 v2 display 2.
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3 - CONTROLS AND INSTRUMENTS (6) Pre-set scan (SCAN) / Best Station Mem- ory (BSM) button Pre-set scan (SCAN). Press the SCAN button (A) momentarily to scan the 6 pre-set station stored the memories on each band (AM/FM). The unit will stop at each pre-set station (the pre-set number on the LCD screen will flash during pre-set scan operation) and remain on the selected frequency.
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3 - CONTROLS AND INSTRUMENTS USB player (8) USB function Open the cover (A) of the USB port, connect a USB device and push the MODE button (B) to switch the USB mode if you want to listen to MP3 files stored in a USB device. The radio will play automatically MP3 files in the USB de- vice while the LCD screen will show “READING USB”.
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3 - CONTROLS AND INSTRUMENTS MP3 directory/file searching The DIR- button (A) and the DIR+ button (B) are used to select a particular directory and file. Press simply DIR- / DIR+ buttons to select the previous / next directory (if available in the device). Turn right-hand / left-hand the selection knob (C) to search the directory.
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3 - CONTROLS AND INSTRUMENTS File scan (SCAN) During USB play, press SCAN button (A) to play the first 10 s of each track. When a desired file is reached, press SCAN button (A) again to cancel the function. The unit will then play the selected file. NOTE: in case of playing MP3 file, when the SCAN button is pressed and held for longer than 2 s, the SCAN mark will blink on the LCD screen and all files in the selected...
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3 - CONTROLS AND INSTRUMENTS (9) Auxiliary function (AUX IN) If you want to listen to music from an external audio de- vice, open the cover (A) of the AUX IN function, connect the external audio device using the AUX cable 3,5 mm an push the MODE button (B) to switch the AUX IN mode.
3 - CONTROLS AND INSTRUMENTS Exterior controls Side doors WARNING Moving parts! Make sure all entry and mechanical access doors are properly closed before operating the machine. Failure to comply could result in death or serious injury. W0238A Side hood The side hood (A) allows to access to the compartment including the hydraulic oil tank and the fuel tank.
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3 - CONTROLS AND INSTRUMENTS Opening NOTICE: if you need to open the right-hand side hood, first open the engine access door and then the right-hand side hood, in order to avoid damage to the seal between the two doors. See the decal located over the side hood handle, and perform the procedure as follows.
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3 - CONTROLS AND INSTRUMENTS Closing NOTICE: if you need to close the right-hand side hood, make sure that the engine access door is open. Close first the right-hand side hood and then the engine access door, in order to avoid damage to the seal between the two doors.
3 - CONTROLS AND INSTRUMENTS Rear view mirrors WARNING Avoid injury and/or machine damage! Keep the mirrors clean and properly adjusted. Failure to comply could result in death or serious injury. W1078A Left-hand side mirror Position the mirror (A) on the bracket (B) as shown in the figure aside.
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3 - CONTROLS AND INSTRUMENTS Right-hand side mirror Position the mirror (D) on the bracket (E) as shown in the figure aside. Horizontally adjust the mirror location in order to maximize visibility. The mirror inclination depends on the height both of the seat and the operator.
3 - CONTROLS AND INSTRUMENTS Battery disconnect switch The battery disconnect switch is located in the engine compartment. Open the engine access door to access to the battery disconnect switch. The battery disconnect switch allows to cut off any power supply in the electrical system of the machine.
3 - CONTROLS AND INSTRUMENTS Fuel tank WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Use the starter key to unlock the door (2) located in the upper part of the side hood (1).
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3 - CONTROLS AND INSTRUMENTS You can also gain access to the fuel tank (4) by opening the side hood. Use the starter key to unlock the side hood. Use suitable fuel. NOTE: clean around the fuel cap (3) before refueling and do not remove the filter in the neck of the fuel tank.
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Starting the unit Anti-theft protection Engine Starting Limit (ESL) mode setting ESL mode is designed to be a theft deterrent and prevent the unauthorized operation of the machine. If the ESL mode is selected in “Always” mode, the password is required when the starter switch is turned •...
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Password change To change the password, input 5 to 10 digits and press Enter. 1. Delete 2. Enter NOTE: the default password is 00000 NOTICE: If the operator forgot or lost the password con- tact your authorized CASE CONSTRUCTION dealer. SMIL16MEX0384AA...
4 - OPERATING INSTRUCTIONS Starting the engine WARNING Avoid injury! Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt if it is twisted or pinched between the seat structures.
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4 - OPERATING INSTRUCTIONS 8. After two seconds, check that all the lights on the in- strument cluster turn OFF, except the engine oil pres- sure warning light (4) and the battery charging warning light (5). 9. If the ESL mode is set to the Always, enter the pass- word to start the engine.
4 - OPERATING INSTRUCTIONS Bringing the machine up to operating temperature Before starting operation, allow the main systems to warm up to their normal operating temperature. NOTE: the normal operating temperature for the hydraulic fluid is 50 – 80 °C (122 – 176 °F). NOTICE: do not operate the machine if the temperature of the hydraulic fluid is below 25 °C (77 °F).
4 - OPERATING INSTRUCTIONS Operating the machine in hot or cold weather In cold weather • Make sure to use fluids and lubricants which have specifications suitable for operation at low ambient temperatures. • Check the batteries for full charge state. •...
4 - OPERATING INSTRUCTIONS Operating the machine WARNING Misuse hazard! Follow the operating instructions in this chapter. Any other practice that has not received the prior approval of the manufacturer is considered to be strictly forbidden. Failure to comply could result in death or serious injury. W0281A WARNING Hazard to bystanders!
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4 - OPERATING INSTRUCTIONS Normal operation of the machine When rolling in the arm, the roll-in movement stops mo- mentary at point (X) as shown, then recovers speed again after passing point (X). The reason is that the movement by the arm weight is faster than the speed of oil flow into the cylinder.
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4 - OPERATING INSTRUCTIONS Operating the machine on sloping ground WARNING Driving hazard! Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.
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4 - OPERATING INSTRUCTIONS Digging and loading operations Set the tracks parallel to the line of the ditch to be excavated when digging a ditch. Do not swing while digging. 1. Do the digging work by arm. Use the pulling force of arm for digging and use together with the digging force of the bucket if necessary.
4 - OPERATING INSTRUCTIONS Lowering the attachment in the event of a failure WARNING Unexpected machine movement! Only use the following procedure in case of machine failure. Always use extreme caution during oper- ations. Keep other persons away from the bucket, attachment, and boom. The bucket or attachment can move unexpectedly during operations due to weight of the bucket, attachment, arm, or boom.
4 - OPERATING INSTRUCTIONS Bucket replacement WARNING Flying object! Always wear eye or full face protection when performing this procedure. Failure to comply could result in death or se- rious injury. W0313A 1. Lower the bucket to the ground. NOTE: place the bucket in light contact with the ground.
4 - OPERATING INSTRUCTIONS Caution while using rubber crawlers Proper usage Rubber belt Less vibration The rubber tracks offer excellent features which steel Smooth operation tracks do not possess. Low noise However, if they are used the same way as the steel Harmless for paved road tracks, then their advantages cannot be fully exploited.
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4 - OPERATING INSTRUCTIONS Do not let oil, fuel, solvents, etc., come in contact with rubber shoes. If this happens, wipe off tracks with a cloth immediately. LELI11E0261AA Do not enter such hot places as an open-air fire, or a steel plate left in the open sun.
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4 - OPERATING INSTRUCTIONS Use care so that the bucket does not damage the rubber track while working. Do not move the machine pressing the bucket against a concrete surface or walls. Lower the machine slowly, if it had previously been lifted by means of the attachment.
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4 - OPERATING INSTRUCTIONS If you travel on a slope with the machine higher at one side, this will risks to damage the rubber track. Both ma- chine sides must travel at the same level. LELI11E0269AB Do not change the direction of the machine with the rubber tracks positioned on earth heaps, as this could cause the rubber track to come off or get damaged.
4 - OPERATING INSTRUCTIONS Stopping the unit Stopping the engine 1. Lower the attachment until it is resting on the ground. 2. Set the safety lever backward (LOCK position). 3. Set the engine speed lever to low idle position and let the engine run for about 5 min.
4 - OPERATING INSTRUCTIONS Moving the unit Machine travel WARNING Controls can be reversed! In the normal travel position, the operator's compartment is above the idler wheels and the travel reduction gears are to the rear of the upper structure. If the upper structure is turned 180 degrees in relation to the undercarriage, the controls are reversed.
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4 - OPERATING INSTRUCTIONS Straight line travel (forward travel) Press the two pedals (or push the two levers) forward at the same time. SMIL13CEX2679AB Straight line travel (reverse travel) Press the two pedals (or pull the two levers) rearwards at the same time.
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4 - OPERATING INSTRUCTIONS Turning to the left (reverse travel) Press the right-hand pedal or pull the right-hand lever rearwards. SMIL13CEX2683AB Turning to the right (reverse travel) Press the left-hand pedal or pull the left-hand lever rear- wards. SMIL13CEX2684AB Turning on the spot, to the right Press the left-hand pedal or push the left-hand lever for- wards and at the same time press the right-hand pedal or pull the right-hand lever rearwards.
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4 - OPERATING INSTRUCTIONS Gradual turn on the move Press one of the pedals or push one of the levers and, at the same time, press the other pedal or push the other lever in the same direction, but slightly harder. Stopping travel To come to a complete halt, release the levers or pedals and they will return to neutral.
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4 - OPERATING INSTRUCTIONS Precautions for travelling on slopes When traveling on a sloping ground, the machine be- comes unstable, unbalanced, and difficult to control. Therefore, the following operating prescriptions shall be strictly respected. Always travel with the undercarriage oriented along the slope, never across.
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Block both tracks by means of wedges (3), and de- fine a safe area of at least 3 m (9.8 ft) around the ma- chine, cleaning this area from obstacles and bystanders. Call the CASE CONSTRUCTION dealer for assistance. SMIL16MEX3074AB 4-23...
4 - OPERATING INSTRUCTIONS Parking the unit Parking the machine WARNING Fall hazard! Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.
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Block both crawlers by means of wedges, and define a safe area of at least 3 m (9.8 ft) around the machine, cleaning this area from obstacles and bystanders. Call the CASE CONSTRUCTION dealer for assistance. LELI11E0243AA...
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Loading the machine onto a transport trailer WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals.
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5 - TRANSPORT OPERATIONS Loading the machine on a rear loading type trailer 1. Align the machine to the trailer, so as the travel motors are in the rear. 2. Slowly travel on the trailer bed to reach the resting position, giving particular attention to the attachment so as not to touch the trailer bed.
5 - TRANSPORT OPERATIONS Preparing for road transport Tie downs for shipping Set the machine in the position for transport: fully retract the arm and curl the bucket slowly. Lower the dozer blade. Check the overall height between the ground and the highest point of the machine and check the overall width of the machine.
5 - TRANSPORT OPERATIONS Unloading the machine from a transport trailer Rear loading type transport trailer 1. Position the trailer on firm and level ground. Put blocks at the tires of trailer to prevent trailer from moving. 2. Remove wire ropes, chocks, blocks and other devices used to secure the machine during road transport.
5 - TRANSPORT OPERATIONS Shipping transport Handling the machine WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals. Failure to comply could result in death or serious injury. W0287A WARNING Crushing hazard!
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5 - TRANSPORT OPERATIONS 1. Retract the boom, bucket and dipper cylinders fully extended. 2. Set the safety lock lever in rearward position (LOCK position). Shutdown the engine and leave the opera- tor’s compartment. 3. Use wire rope and stay to keep safety distance from the machine, avoiding the touch with the machine.
Failure to comply could result in death or serious injury. W0259A As far as possible try to carry out repairs on spot or consult your CASE CONSTRUCTION Dealer. NOTICE: the machine must be towed very slowly, over a short distance and only if it is really unavoidable. Always tow the machine in alignment with the undercarriage.
NOTICE: while any company can perform necessary maintenance or repairs on your equipment, CASE CONSTRUC- TION strongly recommends that you use only authorized CASE CONSTRUCTION dealers and products that meet given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.
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6 - MAINTENANCE NOTE: oil and fluid should not be thrown on the ground. They must be stored and removed by a company which is responsible for their recycling or their disposal. Hourmeter The hourmeter enables service operations to be sched- uled.
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6 - MAINTENANCE Attachment • Check that the cylinders are not leaking oil. • Check the condition of all lines. • Check the condition of the bucket teeth. After starting the engine • Did the engine start correctly? Are the exhaust fumes normal? Any strange noises? •...
NOTICE: Never use biodiesel blends higher than B7. NOTICE: Any engine and fuel injection equipment fitted Biodiesel fuel has several positive features in comparison to a CASE CONSTRUCTION vehicle found to have run with diesel fuel: with any blend of NON-APPROVED fuel (fuel not fulfilling •...
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This increases the risk of The use of biodiesel blends up to B7 will not void the CASE CONSTRUCTION warranty as long as the algae and bacteria growth which can cause severe dam- following conditions for biodiesel fuel handling and main- age to the fuel injection system.
NOTICE: when operating the machine in ambient temperatures outside the above mentioned range, consult your CASE CONSTRUCTION dealer for specific machine provision and for specific fluids and lubricants to be used. NOTICE: about specific engine oil recommended operating temperature range see page 6-10.
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6 - MAINTENANCE Engine coolant CASE CONSTRUCTION requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT is the reference genuine product. NOTICE: use of different coolant brands is not recommended.
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For North America only: during cold weather, lower than -7 °C (19.4 °F), it is temporarily acceptable to use a mixture of No. 1-D (S15) and No. 2-D (S15). NOTICE: if operating in severe winter climate, consult the fuel supplier or the CASE CONSTRUCTION dealer for specific diesel fuel to be used.
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NOTE: for example, make sure that the receptacle for collecting oil to be replaced is not leaking. Never spread fluids or lubricants on the ground or into water. Consult the CASE CONSTRUCTION dealer or the Local Environmental Agency in order to obtain information on the correct method of disposing fluids and lubricants used on the machine.
6 - MAINTENANCE Releasing pressure in the hydraulic system WARNING Pressurized system! System is still under pressure. Release pressure according to instructions in this manual. Failure to comply could result in death or serious injury. W1044A 1. Place the machine on a flat and level ground. Lower the attachment to the ground and stop the engine.
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6 - MAINTENANCE 5. Operate the travel levers from front to rear a dozen times approximately. NOTE: this procedure does not completely release the pressure, so when operate on the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
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6 - MAINTENANCE For the first auxiliary circuit proceed as follow: 4. If the machine is equipped with the auxiliary pedal, push it forward and rearward three times approxi- mately to release the pressure. NOTE: this procedure does not completely release the pressure, so when operate on the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
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6 - MAINTENANCE For the second auxiliary circuit proceed as follow: 7. If the machine is equipped with the left proportional switch, slide it to left-hand and right-hand three times approximately to release the pressure. NOTE: this procedure does not completely release the pressure, so when operate on the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
6 - MAINTENANCE Fuel system bleeding In the following cases, drainage from the fuel system is required: • The tank has become empty completely. • The fuel filter is replaced. • The components of the fuel system are removed for service or repair.
6 - MAINTENANCE Protecting the electronic and electrical systems during battery charging or welding DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine.
6 - MAINTENANCE Break-in period Engine oil and filter Replace the engine oil and the engine oil filter after the first 50 h. NOTICE: if engine is used with High Sulfur Fuel [ 0.05% ( 500 ppm) ≤ Sulfur Content ≤ 0.5% ( 5000 ppm)], change the engine oil at shorter intervals (approximately half).
6 - MAINTENANCE Grease points (Bucket) Lubricate the bucket linkage every 10 h within the first 100 h, then lubricate every 50 h. To lubricate the bucket linkage refer to page 6-26. Grease points (Boom and arm) Lubricate the boom connection pin, the boom cylinder, the arm cylinder, and the arm connection pin every 10 h within the first 100 h.
6 - MAINTENANCE Engine coolant level WARNING Hazardous chemicals! Coolant can be toxic. Avoid contact with skin, eyes, and clothing. Antidotes: EXTERNAL - Rinse thoroughly with water. Remove soiled clothing. INTERNAL - Rinse the mouth with water. DO NOT induce vomiting. Seek immediate medical attention. EYES - Flush with water.
6 - MAINTENANCE Hydraulic oil level WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A Check the hydraulic oil level every 10 h or every day Fluid: CASE AKCELA HYDRAULIC LL 46...
6 - MAINTENANCE Fuel filter water separator Drain water and sediment from the fuel filter water separator every 10 h or every day. Clean the filter element of the fuel filter water separator every 100 h. 1. Open the engine door and place a container with a capacity of 2 L (0.5 US gal) under the fuel filter water separator (1).
6 - MAINTENANCE Fan and alternator drive belt Perform a visual inspection of the fan every 10 h or every day. Check for cracks, loose rivets, and bent or loose blades. SMIL16MEX0436AA Check the belt tension every 10 h or every day. NOTICE: Operating the engine with loosened belt may cause over heat of the engine or insufficient charging of the battery due to slipping belt in its housing.
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6 - MAINTENANCE Replacement of belt 1. Loosen the adjusting bolt (1) and the mounting bolt (2). 2. Lightly tighten the adjusting bolt (1) until its seating face touches. 3. Remove the belt (4) from the pulleys to pull it out from the radiator fan (5).
6 - MAINTENANCE Every 50 hours Grease points (Bucket) Grease the bucket linkage every 50 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX0420FA Bucket cylinder pin (rod): one grease fitting Bucket link (control rod): one grease fitting Arm and bucket connection pin: one grease fitting Arm and control link connection pin: one grease fitting NOTICE: if you operate the machine in water or mud, you must lubricate the bucket linkage every 10 h.
6 - MAINTENANCE Grease points (Blade) Grease the blade every 50 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX0420FA Dozer blade connection pin: two grease fittings Dozer blade cylinder pin: two grease fittings NOTICE: if you operate the machine in water or mud, you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h.
6 - MAINTENANCE Track tension WARNING Tip-over hazard! Only raise the track as little as necessary. Failure to comply could result in death or serious injury. W0276A Check the track tension every 50 h NOTICE: if the tracks are too tight, they wear quickly. If tracks are not tight enough, they wear quickly and can catch on the sprocket wheel or slide off the idler wheel or the sprocket wheel.
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6 - MAINTENANCE Adjusting the tension To increase the tension: 1. Clean the grease fitting adapter and the grease fitting. 2. Connect the grease pump. Inject the grease to obtain the right amount of track tension. 3. Remove the grease pump and clean the grease fitting.
6 - MAINTENANCE Swing ring gear Grease the swing ring gear every 50 h. Lubricant: CASE AKCELA 251H EP MULTI-PURPOSE GREASE Swing ring gear: one grease fitting Using a grease gun, inject grease of the specified type in the grease points shown in figure. SMIL17MEX2657AA SMIL17MEX2649AA 6-30...
6 - MAINTENANCE Every 100 hours Fuel filter water separator Clean the filter element of the fuel filter water separator every 100 h. To clean the filter element of the fuel filter water sepa- rator, refer to page 6-23. Every 250 hours Engine oil and filter Replace the engine oil and the engine oil filter every 250 h Lubricant: CASE AKCELA NO.
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6 - MAINTENANCE 7. Clean the area around the engine oil filter and remove it with the specific tool provided with the machine. SMIL16MEX0925AA SMIL16MEX0426AA 8. Apply an oil film finely to the seal of a new filter. SMIL14CEX2751AA 9. Attach a new filter. Turn the filter until the seal touches the filter head, and then tighten it further a half turn by hand.
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6 - MAINTENANCE 10. Add new engine oil to the engine. Install the filling plug. 11. Run the engine for several minutes to check that there are no leaks at the filter and at the drain plug. 12. Stop the engine and check the oil level with the dip- stick.
6 - MAINTENANCE Battery WARNING Improper operation or service of this machine can result in an accident. Before working on any component(s) of the electrical circuit, put the ignition key in the off (shut down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When recon- necting batteries, always connect the negative (-) cable last.
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6 - MAINTENANCE 4. Use a wrench [ 13 mm] to loosen the bolt (1), then remove the cover battery (2). 5. The access to the battery is completed. SMIL17MEX2718AB Cleaning of the battery 6. To clean the battery terminals disconnect the two ca- bles from the terminals.
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6 - MAINTENANCE Replacement of the battery To replace the batteries proceed as follows: 1. Set the battery disconnect switch to O position (OFF position) to cut off any power supply in the electrical system of the machine (refer to 3-43). 2.
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6 - MAINTENANCE 10. Use a wrench [ 17 mm] to remove the bolt and then remove the bracket (1). SMIL17MEX2719AB 11. Use a wrench [ 17 mm] to remove the bolts (1) of the hydraulic oil cooler (2). 12. Move the hydraulic oil cooler (2) and detach it from the radiator (3).
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6 - MAINTENANCE 24. Install the bracket (1) and use a wrench [ 17 mm] to tighten the bolt. SMIL17MEX2719AB 25. Install the cover battery (2) and use a wrench [ 13 mm] to tighten the bolt (1). SMIL17MEX2718AB 26. Install the left-hand external shield. 27.
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6 - MAINTENANCE Starting the engine with booster cable WARNING Improper operation or service of this machine can result in an accident. An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an acci- dent. Connect auxiliary starting cables as instructed in this manual. Failure to comply could result in death or serious injury.
6 - MAINTENANCE Swing bearing Grease the swing bearing every 250 h. Lubricant: CASE AKCELA 251H EP MULTI-PURPOSE GREASE Swing bearing: one grease fitting Using a grease gun, inject grease of the specified type in the grease points shown in figure. SMIL17MEX2657AA SMIL17MEX2649AA 6-40...
6 - MAINTENANCE Boom swing cylinder Grease the boom swing cylinder every 250 h. Lubricant: CASE AKCELA MOLY GREASE Boom swing cylinder: one grease fitting Using a grease gun, inject grease of the specified type in the grease points shown in figure. SMIL17MEX2657AA SMIL16MEX2520AA 6-41...
6 - MAINTENANCE Grease points (Boom and arm) Grease the boom, the arm and the swing system every 250 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX0420FA Boom cylinder pin (head): one grease fitting Boom connection pin: two grease fittings Boom cylinder (head and rod side): two grease fittings Arm cylinder pin (head and rod side): two grease fittings Boom and arm connection pin: one grease fitting Boom swing cylinder ( head and rod side): two grease...
6 - MAINTENANCE Every 400 hours Fuel filter WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Replace the fuel filter element every 400 h NOTICE: do not work in any environment in which anything other than fuel will get into fuel lines.
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6 - MAINTENANCE 4. Remove the clamps (3) and disconnect the fuel hoses (4) from the fuel filter (1). 5. Remove the fuel filter (1) with the specific wrench. Install a new filter element. 6. Apply a thin film of fuel to the surface of the new fuel filter gasket before tighten it.
6 - MAINTENANCE Every 500 hours Air cleaner CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the air filter every 500 h or when the “air cleaner warning light”...
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NOTE: do not use compressed air if there is oil or soot in the element. If the cartridge is greasy: Clean it in water, with suitable detergent. (Consult your CASE CONSTRUCTION dealer). Instructions for using the detergent are printed on the package. NOTE: dry the element out completely before installing it.
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6 - MAINTENANCE Inspecting the element Check the element for damage by placing an inspection light inside the element. NOTE: change the element if light can be seen through a hole, however small. SMIL16MEX0434AA 5. Remove the secondary element (5). NOTE: the secondary element (5) cannot be cleaned and must be changed.
Blow the air in the opposite direction of the fan air flow. NOTICE: in presence of greasy or oily dust, consult your CASE CONSTRUCTION dealer in order to carry out a spe- cial cleaning operation. NOTICE: use compressed air pressure of maximum 550 kPa (79.8 psi).
NOTE: never pull or pry on the fan. 2. Check the fan to make sure it is securely mounted. 3. Tighten the cap-screws if necessary. If the fan is dam- aged, consult your CASE CONSTRUCTION dealer to replace the fan. SMIL16MEX0436AA...
6 - MAINTENANCE Every 1000 hours Hydraulic oil return filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
6 - MAINTENANCE Pilot line filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
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6 - MAINTENANCE 3. Loosen the nut positioned on the filter body. 4. Pull out the pilot line filter element and clean the filter housing. 5. Install the new filter and tighten. SMIL16MEX0441AA 6-53...
NOTE: check the condition of the drained oil. If there are pieces of metal or foreign objects in the oil, consult the SMIL16MEX0442AA CASE CONSTRUCTION dealer. 7. Replace the O-ring seal of the drain plug (1). 8. Insert the drain plug (1) with seal tape wrapped around 9.
6 - MAINTENANCE Every 2000 hours Engine coolant WARNING Hazardous chemicals! Coolant can be toxic. Avoid contact with skin, eyes, and clothing. Antidotes: EXTERNAL - Rinse thoroughly with water. Remove soiled clothing. INTERNAL - Rinse the mouth with water. DO NOT induce vomiting. Seek immediate medical attention. EYES - Flush with water.
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6 - MAINTENANCE Flushing the radiator 6. Fill the system with a mixture of sodium carbonate and water (or a commercially available equivalent). NOTE: use 0.5 kg (1.1 lb) of sodium carbonate for every 23 L (6.1 US gal) of water. 7.
6 - MAINTENANCE Hydraulic oil suction filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
6 - MAINTENANCE Every 5000 hours Hydraulic oil WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
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6 - MAINTENANCE 4. Place a container with a capacity of 30 L (7.9 US gal) under the drain plug. Loosen the drain plug at the bot- tom of the hydraulic oil tank. 5. When the hydraulic oil is drained, clean the hydraulic oil suction filter, refer to page 6-57.
6 - MAINTENANCE When necessary Bulb replacement Lighting in the operator compartment 1. Remove the two retaining screws. SMIL16MEX0921AA 2. Extract the ceiling light (1) and pull out the bulb (2). SMIL16MEX0922AA 3. Install a new 5 W bulb in the ceiling light. 4.
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6 - MAINTENANCE Working lights 1. Remove the two retaining screws. SMIL16MEX0939AA 2. Extract the working light (1) and disconnect the bulb plug (2). SMIL16MEX0935AA 3. Pull the clip outwards (1) and remove the bulb (2). SMIL16MEX0937AA 4. Install a new 24 W bulb in the working light. NOTE: make sure of the correct position of the bulb.
6 - MAINTENANCE Cab air filter CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the cab heater filter when necessary.
6 - MAINTENANCE Fuel tank drain WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Drain water and sediment from the fuel tank when necessary.
6 - MAINTENANCE Fuel tank strainer Clean the fuel tank strainer periodically 1. Remove the fuel cap. 2. Remove the fuel tank strainer located inside the fuel filler neck. 3. Inspect the fuel tank strainer for damage. If damaged, discard and replace. If in good condition, clean it in an environmentally safe manner.
6 - MAINTENANCE Control levers Grease the hydraulic control levers when necessary Fluid: CASE AKCELA MOLY GREASE 1. Remove the bellow (A) from the control lever. 2. Use a grease gun and grease the joint part (X) and the sliding parts (Y). 3.
6 - MAINTENANCE Fuse and relay locations Fuses To access the fuse box (1), open the door (2) located below the operator's seat. The fuse box cover indicates the function and amper- age of each fuse. NOTICE: before changing fuses or relays, turn the starter key to the OFF position.
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6 - MAINTENANCE SMIL16MEX0373FB Fuse functions (1) Travel quick solenoid 20 A (9) Monitor wiper motor 30 A (2) Power outlet 20 A (10) Head lamp 30 A (3) Safety solenoid 10 A (11) Work lamp 20 A (4) Fuel feed alt 10 A (12) Horn 10 A (5) Heater 20 A (13) Start 10 A...
Lower the dozer blade to the ground. 4. Grease the machine thoroughly. The exposed surfaces of the cylinder rods should be greased or covered with a protective film. Consult your CASE CONSTRUCTION Dealer. NOTE: when the machine resumes service, the film will disappear automatically.
6 - MAINTENANCE Periodic checks WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas. Make sure there is adequate ventilation at all times. Failure to comply could result in death or serious injury. W0156A Every month, check: 1.
6 - MAINTENANCE Starting up the machine after storage WARNING Unexpected machine movement! Before starting the engine, make sure all controls are in the neutral position. Failure to comply could result in death or serious injury. W0311A WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas.
Engine - Troubleshooting NOTE: This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem Possible Cause...
Electrical systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for electrical system-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem...
Other systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for generic problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem Possible Cause Correction Track slip out of place.
8 - SPECIFICATIONS SPECIFICATIONS###_9_### Machine specifications Engine Model Kubota D1305 Type 4-cycle vertical overhead valve, diesel fuel Cooling method Water cooling Number of cylinders and arrangement 3 cylinders, in-line Firing order 1 - 2 - 3 Combustion chamber type Swirl chamber type Cylinder bore x stroke 78 mm (3.07 in) x 88 mm (3.46 in) Piston displacement...
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8 - SPECIFICATIONS Swing motor Type Fixed displacement axial piston motor Capacity 12.5 cm³/rev (0.8 in³/rev) Relief pressure 16671 kPa (2418 psi) Braking system Automatic, spring applied hydraulic released Braking torque 68 N·m (50.2 lb ft) Brake release pressure 2454 – 4902 kPa (356 – 711 psi) Reduction gear type 2 - stage planetary Travel motor...
8 - SPECIFICATIONS Dimensions Cab version SMIL16MEX0048FA (A) Overall length 4030 mm (158.7 in) (B) Overall width, with 250 mm (9.8 in) shoe 1500 mm (59.1 in) (C) Overall height 2500 mm (98.4 in) (E) Overall height of cab 2500 mm (98.4 in) (F) Ground clearance of counterweight 510 mm (20.1 in) (H) Minimum ground clearance...
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8 - SPECIFICATIONS Canopy version SMIL16MEX1545FA (A) Overall length 4030 mm (158.7 in) (B) Overall width, with 250 mm (9.8 in) shoe 1500 mm (59.1 in) (C) Overall height 2500 mm (98.4 in) (E) Overall height of cab 2500 mm (98.4 in) (F) Ground clearance of counterweight 510 mm (20.1 in) (H) Minimum ground clearance...
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8 - SPECIFICATIONS Working range SMIL16MEX0049FA (A) Maximum digging reach 4480 mm (176.4 in) (A’) Maximum digging reach on ground 4340 mm (170.9 in) (B) Maximum digging depth 2420 mm (95.3 in) (C) Maximum vertical wall digging depth 1460 mm (57.5 in) (D) Maximum digging height 4150 mm (163.4 in) (E) Maximum dumping height...
CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 117 kg (257.9 lb) counter- weight.
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9 - ACCESSORIES NOTICE: pay particular attention when swinging the boom to the left-hand side: the attachment may contact the cab/canopy.
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9 - ACCESSORIES Ditch cleaning direct fit bucket The data shown below are referred to working operation with the dozer blade up and the 117 kg (257.9 lb) counter- weight. For cab configuration: • 1.12 m (44.09 in) arm, minimum lift value: 260 kg (573.20 lb). •...
CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 117 kg (257.9 lb) counter- weight.
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9 - ACCESSORIES Ditch cleaning klac type bucket The data shown below are referred to working operation with the dozer blade up and the 117 kg (257.9 lb) counter- weight. For cab configuration: • 1.12 m (44.09 in) arm, minimum lift value: 260 kg (573.20 lb). •...
9 - ACCESSORIES Auxiliary hydraulic circuits First auxiliary hydraulic circuits (1-way or 2-way) The machine can be provided with a first auxiliary hydraulic circuit. This type of circuit can be alternatively set as a single acting circuit (1-way) or as a double-acting hydraulic circuit (2-way). •...
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9 - ACCESSORIES Hydraulic connections The two stop valves are located on each side of the arm to allow proper and safe connection of the attachment hydraulic lines to the first auxiliary hydraulic circuit. SMIL17MEX2841FA Open (A1) / Close (A2) tool of the stop valve 19 mm wrench Hydraulic connection (B) G 3/8”...
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9 - ACCESSORIES Operating controls If the auxiliary pedal is equipped proceed as follow: • 1-way: press the front side of pedal to full stroke to operate a single-acting hydraulic attachment • 2-way: press the front side and rear side of pedal to full stroke to operate a double-acting hydraulic attachment.
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9 - ACCESSORIES Second auxiliary hydraulic circuits (4-way) The machine can be provided with an additional second auxiliary hydraulic circuit. This type of circuit can operate the attachments featuring secondary hydraulic actuation for positioning, such as rotating grabs or tilt able buckets. Hydraulic connections The two feed lines are located on each side of the arm under first auxiliary hydraulic circuit to allow proper and safe connection of the attachment hydraulic lines to the second auxiliary hydraulic circuit.
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9 - ACCESSORIES Operating controls Use the proportional switch located on the left-hand control lever to operate the double-acting hydraulic attachment. Move left-hand side and right-hand side it to confirm the rotation control directions: • slide the switch to the left-hand side to rotate counter- clockwise the attachment.
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9 - ACCESSORIES Operation with the hydraulic breaker The hydraulic breaker is a single-acting hydraulic attachment, and shall be connected to the first auxiliary (1-way) hydraulic circuit. Therefore, to operate with a hydraulic breaker the machine shall be equipped with the first auxiliary (1-way) hydraulic circuit.
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9 - ACCESSORIES 7. If the auxiliary pedal is equipped, press and hold the front side of the pedal to full stroke in order to operate the hydraulic breaker with the continuous selected flow providing a constant blowing frequency. Release the pedal to stop breaker operation.
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9 - ACCESSORIES Precautions while operating the hydraulic breaker Avoid hitting objects with breaker. The breaker is heav- ier than the bucket and lowers faster. This may cause damage to the breaker, attachment, and upper structure. Always lower the breaker slowly until the chisel point touches the object to be broken before starting breaker operation.
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9 - ACCESSORIES Do not operate the breaker to the side of the machine. The machine may become unstable and undercarriage components life may be reduced. SMIL16MEX0465AA Operate the excavator carefully to avoid hitting the boom with the hydraulic breaker. SMIL16MEX0466AA Do not operate the breaker while striking.
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NOTICE: all attachment shown on this manual are exclusive to the European Market. To all other markets contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. Hydraulic breaker...
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9 - ACCESSORIES Operation with the hydraulic auger The hydraulic auger is a double-acting hydraulic attachment, and shall be connected to the first auxiliary (2-way) hydraulic circuit. Therefore, to operate with a hydraulic auger the machine shall be equipped with the first auxiliary (2-way) hydraulic circuit.
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9 - ACCESSORIES 7. Use a suitable belt with eyebolt (A) to secure the link rod on the top of the arm to avoid unappropriated mov- ing and tapping on the top of the arm. SMIL17MEX2805BA 8. Start the engine. Operate the controls of boom, arm and bucket in order to position auger to the position for the hole.
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9 - ACCESSORIES 9. If the auxiliary pedal is equipped, press the front and rear sides of the pedal in order to rotate the auger clockwise and counterclockwise. SMIL17MEX2777BA 10. If the proportional switch on the right-hand control lever is equipped, slide the left-hand the proportional switch to operate the hydraulic auger.
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9 - ACCESSORIES Precautions while operating the hydraulic auger Avoid hitting objects with bit. The auger is heavier than the bucket and lowers faster. This may cause damages to the auger, attachment, and upper structure. Always lower the auger slowly until the bit point touches the ground to be drilled before starting auger operation.
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9 - ACCESSORIES Do not operate the auger to the side of the machine. The machine may become unstable and undercarriage com- ponents life may be reduced. SMIL16MEX0465AA Operate the excavator carefully to avoid hitting the boom with the bit. SMIL17MEX2811AA Do not operate the auger while striking.
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NOTICE: all attachment shown on this manual are exclusive to the European Market. To all other markets contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. Drive unit (1)
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9 - ACCESSORIES Auger bit extension (4) Unit weight Maximum length 18 kg (39.7 lb) 600 mm (23.6 in) NOTICE: Never connect more than one extension with auger. SMIL17MEX2839AA The auger assembly consists of the following items: Drive unit (1). Pendulum mount (2).
9 - ACCESSORIES Hydraulic oil - breaker/auger When using the hydraulic breaker, hydraulic fluid deteriorates more quickly than during ordinary digging. Check the hydraulic fluid level more frequently. In addition, when changing the filters, also check the condition of the hydraulic fluid.
9 - ACCESSORIES Quick coupling system - Klac type WARNING Crushing hazard! Never put your hands inside the quick coupler mechanism. Turn off the engine and wait for all move- ment to stop. Failure to comply could result in death or serious injury. W1542A WARNING Hazard to bystanders!
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9 - ACCESSORIES Attachment engagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
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9 - ACCESSORIES 3. Pull the wrench handle to extract the locking plate, until it latches in place. 4. Remove the release tool, and store it in a compartment of the machine. 5. Align the arm (3) that it is parallel to the bucket (4), then engage the pins (5) that secure the quick coupler to the bucket hooks.
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9 - ACCESSORIES 7. Check the coupling between the bucket and the quick coupler. ○ (A) there must be no play between the alignment profiles. Lock all machine controls, get off the ma- chine, go near to the quick coupling system and check the coupling status.
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9 - ACCESSORIES Attachment disengagement - Mechanical version WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
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9 - ACCESSORIES Attachment disengagement - Hydraulic version WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
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9 - ACCESSORIES 7. Extend the arm and position the bucket on the ground. 8. Disengage the pins (2) of the quick coupler from the bucket hooks. NOTICE: pay close attention while disengaging the bucket. A falling bucket may cause damage to objects or seriously injure people.
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9 - ACCESSORIES Securing the quick coupling system NOTICE: the quick coupling system must be secured unless using another attachment. Be sure to retract the mobile plate of the quick coupling system. WARNING Cutting hazard! This operation could be dangerous. Do not put your hands near the mobile plate.
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NOTICE: all attachment shown on this manual are exclusive to the European Market. To all other markets contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized CASE CONSTRUCTION dealer, before purchasing an attachments. KLAC type...
9 - ACCESSORIES Load handling WARNING Crushing hazard! During load handling operations, it is very important to adhere strictly to the instructions given in this manual and local legislation. Failure to comply could result in death or serious injury. W0257A WARNING Improper operation or service of this machine can result in an accident.
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9 - ACCESSORIES To handle suspended loads proceed as described below: • Evaluate (if not known) the mass of the object to be handled and compare it with the data listed in the liftable loads chart (1) located in the cab/canopy. Do not lift loads exceeding the maximum values prescribed by the table.
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9 - ACCESSORIES Load handling chart The load handling chart indicates the rated lift capacities that you must consider at different distances from the swing axis. The rated lift capacity is defined according to SAE J1097 and ISO 10567 as the smaller value of either the rated tipping load ( 75% of the tipping load) or the rated hydraulic lift capacity ( 87% of the hydraulic lift capacity).
STRUCTION dealer. Thumb bracket The arm can be equipped with the bracket in order to in- stall a hydraulic thumb. NOTE: consult your CASE CONSTRUCTION dealer to select the hydraulic thumb compatible with your machine and to install it correctly. SMIL16MEX1106AA...
Rotating beacon When you operate a machine on a road or beside a road, a rotating beacon is required to avoid any traffic accident. Please contact your CASE CONSTRUCTION dealer to install it. SMIL16MEX0021AA During the machine transfer, change the position of the lamp to the horizontal position.
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Dealer’s stamp CNH Industrial Italia S.p.A. reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.
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