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KTM Freeride 250 F 2019 Setup Instructions

KTM Freeride 250 F 2019 Setup Instructions

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SETUP INSTRUCTIONS
2019
Freeride 250 F
Art. no. 3213879en

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Summary of Contents for KTM Freeride 250 F 2019

  • Page 1 SETUP INSTRUCTIONS 2019 Freeride 250 F Art. no. 3213879en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 Read the accompanying KTM PowerParts fitting instructions. – Remove remaining protective film. – Attach the stickers included in the scope of supply (optional). – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer.
  • Page 7: Service Work On The Chassis

    SERVICE WORK ON THE CHASSIS 3 Unpacking and setting up the V2 vehicle – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished.
  • Page 8: Tighten Screws 3 . Guideline

    3 SERVICE WORK ON THE CHASSIS Unpacking and setting up the V12 vehicle – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished.
  • Page 9 SERVICE WORK ON THE CHASSIS 3 – Position the brake caliper. Mount and tighten screws with the spacers. Guideline Screw, front 25 Nm (18.4 lbf ft) Loctite ® 243™ brake caliper – Connect plug-in connector and mount the cable tie(s). –...
  • Page 10 3 SERVICE WORK ON THE CHASSIS Sticking on the reflector – Make sure that the reflectors are glued on to the left and right fork leg. » If there are no reflectors stuck on: – Stick on the reflector. Info The reflectors must not be covered by trim parts.
  • Page 11 SERVICE WORK ON THE CHASSIS 3 Info The handlebar clamps and screws are in the accessory pack. The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tightening. Installing the handlebar cushion –...
  • Page 12 With the combination switch mounted the second mapping and traction control can be used. The figure shows a possible installation position of the left side combination switch. Observe the accompanying KTM PowerParts fitting instructions. The launch control is not available for this model. –...
  • Page 13 SERVICE WORK ON THE CHASSIS 3 – Route the cables without tension and secure with cable ties and cable holders. F01221-10 3.11 Installing right side controls – Position the controls on the right half of the handlebar. – Route the cables without tension and secure with cable ties and cable holders.
  • Page 14 3 SERVICE WORK ON THE CHASSIS 3.12 Installing left and right rear mirrors – Mount the mirror clamps on both sides. H01060-01 – Mount and tighten the rear mirror on both sides. E00961-01 3.13 Installing hand guards left and right –...
  • Page 15 SERVICE WORK ON THE CHASSIS 3 – Mount the left hand guard. – Mount the right hand guard. E00963-01 3.14 Installing front fender – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis –...
  • Page 16 3 SERVICE WORK ON THE CHASSIS – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.
  • Page 17 SERVICE WORK ON THE CHASSIS 3 – Position the turn signal on both sides on the license plate holder, mount nuts with washers and tighten. E00967-01 3.17 Installing the license plate lamp – Position the license plate lamp on the license plate holder extension, and mount and tighten screw F01175-10 3.18...
  • Page 18 3 SERVICE WORK ON THE CHASSIS – Join plug-in connector of the turn signal cable. – Make sure that the bulb is located in socket » If there is no bulb in the socket: – Insert the bulb included in the accessory pack in socket Indicator lamps (W2.3W / socket W2x4.6d) –...
  • Page 19 SERVICE WORK ON THE CHASSIS 3 – Drill a hole at marking to the size of the marking. F01179-10 – Route the turn signal cable harness through the frame from the front to the rear paying attention to the plugs as you do so. F01180-10 –...
  • Page 20 3 SERVICE WORK ON THE CHASSIS – Position the license plate holder on the rear. Info Ensure that the cable is routed correctly. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Position the tail light on the license plate holder. –...
  • Page 21: Mount And Tighten Screws

    SERVICE WORK ON THE CHASSIS 3 3.22 Locking the seat – Fold down the seat and push it down. The seat engages with an audible click. – Check that the seat is correctly locked. E00977-10 3.23 Installing the license plate holder extension –...
  • Page 22 3 SERVICE WORK ON THE CHASSIS 3.24 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Remove the motorcycle from the lift stand. –...
  • Page 23 SERVICE WORK ON THE CHASSIS 3 3.27 Disconnecting the negative cable of the 12 V battery Preparatory work – Turn the ignition key in the ignition lock to the position while the engine is idling. Main work – Remove screw –...
  • Page 24 3 SERVICE WORK ON THE CHASSIS 3.28 Connecting the negative cable of the 12 V battery – Connect negative cable of the 12 V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disk must be mounted under screw cable lug with the claws toward the battery terminal.
  • Page 25 SERVICE WORK ON THE CHASSIS 3 Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Even when there is no load on the 12 V battery, it discharges steadily. The charging level and the method of charging are very important for the service life of the 12 V battery.
  • Page 26 3 SERVICE WORK ON THE CHASSIS 3.30 Installing the headlight mask with the headlight Main work – Join plug-in connector of the turn signal relay, plug-in con- nectors of the turn signals, plug-in connector of the headlight and plug-in connector of the ignition lock.
  • Page 27 SERVICE WORK ON THE CHASSIS 3 The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider. » If the boundary between light and dark does not meet specifications: – Adjust the headlight range. ( p.
  • Page 28 3 SERVICE WORK ON THE CHASSIS The symbol continues to appear in the display and the next function appears. Deactivating a function – Press the button The symbol disappears in the display and the next function appears. 3.34 Setting the kilometers or miles Info If you change the unit, the value ODO is retained and converted accordingly.
  • Page 29 SERVICE WORK ON THE CHASSIS 3 Info The seconds can only be set to zero. If no button is pressed for 15–20 seconds, or if an impulse comes from the wheel speed sensor, the settings are automatically saved and the setup menu is closed.
  • Page 30 3 SERVICE WORK ON THE CHASSIS Main work – Fill the fuel tank with fuel up to level Guideline 30 mm (1.18 in) Dimension Total fuel tank Super unleaded capacity, approx. (1.3 US gal) (ROZ 95/RON 95/PON 91) p. 32) Info Observe the labels on the fuel pump.
  • Page 31 SERVICE WORK ON THE CHASSIS 3 Preparatory work – Fold the seat up. ( p. 18) Main work – Press release button , turn the fuel tank filler cap counter- clockwise, and lift it off. E00979-10 3.38 Closing the fuel tank filler cap Main work –...
  • Page 32: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Screw for spoiler, top ® K60x20AL 3 Nm (2.2 lbf ft) EJOT PT Screw, front spoiler ® K60x30‑Z 3 Nm (2.2 lbf ft) EJOT PT ® Screw, pressure regulator K60x25-Z 2.3 Nm (1.7 lbf ft) Screw, fixed grip 5 Nm (3.7 lbf ft) Loctite...
  • Page 33 TECHNICAL DATA 4 Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, main silencer M8x20 25 Nm (18.4 lbf ft) Screw, main silencer M8x25 25 Nm (18.4 lbf ft) Screw, rear brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™...
  • Page 34 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
  • Page 35: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 36 *3213879en* 3213879en 07/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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